Produal HDK User manual

HDK - Duct CO2 transmitter / controller
User Guide
This user guide is for devices with the software version 1.0.10 or newer.
5year
warranty

Contents
1 Commissioning.......................................................................... 3
1.1 Wiring.......................................................................................................................3
1.2 Selecting information to be viewed on the display..........................................................3
1.3 Calibration.................................................................................................................3
1.4 ML-SER tool.............................................................................................................. 4
1.4.1 Connecting ML-SER tool to the device............................................................... 4
1.4.2 ML-SER menu.................................................................................................4
2 Modbus....................................................................................12
2.1 Modbus properties....................................................................................................12
2.2 Terminating Modbus................................................................................................. 12
2.3 Modbus function codes............................................................................................. 12
2.4 Modbus registers......................................................................................................13
2.4.1 Coils............................................................................................................ 13
2.4.2 Discrete inputs..............................................................................................13
2.4.3 Input registers.............................................................................................. 13
2.4.4 Holding registers........................................................................................... 14

Published: 28.08.2019 3 (15)
1 Commissioning
1.1 Wiring
CAUTION: Device wiring and commissioning can only be carried out by qualified
professionals. Always make the wirings while the power is switched off.
NO
COM
NC
0...10 V, CO2
0...10 V, temperature
0...10 V, humidity (RH models)
24 Vac/dc
0 Vac
G
G0
Y1
Y2
Y3
Y4
A+
B-
0...10 V, controller output
24 Vac 1 A, relay (HD-R)
G0
Modbus, RS-485
(M models)
1.2 Selecting information to be viewed on the display
The measurement values scroll on the N model display by default.
Note: In M models, the shown measurement information can be selected also via Modbus.
• Press the S1 button to stop the scrolling to the currently displayed value.
G
G0
Y1
Y2
Y3
Y4
A+
B-
NO
NC
COM
PWR
RX
TX
REL
BUS
A
TERM
A. S1 button
• Press the S1 button again to start the scrolling.
1.3 Calibration
The device uses automatic CO2 measurement calibration function (ABC algorithm). The function
eliminates the possible long term drift. The automatic calibration function can be used when the CO2
concentration drops at least two times within a week to the level of approximately 400 ppm. Therefore
the automatic calibration is effective in spaces that are not continuously occupied.
The automatic calibration function can be deactivated in continuously occupied spaces by using ML-SER
tool.
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If the automatic calibration function is not in use, the device should be calibrated every 6-12 months.
The recommended calibration interval is 5 years even if the automatic calibration is in use.
1.4 ML-SER tool
1.4.1 Connecting ML-SER tool to the device
1. Open the cover.
2. Disconnect the display cable.
3. Connect the ML-SER cable to the display connector.
G
G0
Y1
Y2
Y3
Y4
A+
B-
NO
NC
COM
PWR
RX
TX
REL
BUS
A
TERM
A. Display connector
1.4.2 ML-SER menu
ML-SER menu opens by pressing the M button. The values can be changed with the ”+” and ”-”
buttons. The menu is device-specific and the content depends on the device and installed options.
The following menu structure contains the factory settings.
Note: The default relay CO2 set point is 2500 ppm in 10K models.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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Measurement
Modbus address
[OFF / 1…247]
Modbus speed
[9.6 / 19.2 / 38.4]
Parity bit
[None / Even / Odd]
CO2 measurement
tuning [±200 ppm]
Temperature measurement
tuning [±3.0 °C]
Humidity measurement
tuning [±5 %RH]
Controller
menu
Control method
[PI / P]
Integration time
[50...5000 s]
CO
2
set point
[400...10000 ppm]
CO
2
proportional band
[100...10000]
Integration time
[50...5000 s]
°C set point
[0...50 °C]
° C proportional band
[1.0...32.0]
Integration time
[50...5000 s]
%RH set point
[0...100 %]
%RH proportional band
[10...100]
Integration time
[50...5000 s]
CO
2
set point
[400...10000 ppm]
CO
2
proportional band
[100...10000]
°C set point
[0...50 °C]
° C proportional band
[1.0...32.0]
%RH set point
[0...100 %]
%RH proportional band
[10...100]
Control method
[PI / P]
Control method
[PI / P]
Control method
[PI / P]
ABCLogic calibration
[On / Off]
OK
Modbus-
valikko
Kalibrointi-
valikko
Modbus
menu
Calibration
menu
Output
menu
Output scaling
[0-10V / 2-10V / 0-5V]
Controller output direction
[Direct / Reversed]
Fixed output
[100 / 75 / 50 / 25 / 0 %]
Fixed output deactivation
timer [6 / 12 / 24 h / MANUAL]
M
M
M
OK OK OK OK
OK
M
Modbus ID
OK
+/-
+/-
+/-
ppm
900
COMMUNICATIONS
1
MODBUS ID
9.6
Baud rate (k)
n
Parity
CALIBRATION
OK OK
Modbus ID
0 (900)
Offset: CO2ppm
0.0 (22.6)
Offset: °C
OK
0 (30)
Offset: %RH
CONTROLLER
OFF
Cont
CO2
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
700
CO2 Setpoint
OK
500
CO2 Propor. band
P
Control mode
OK
+/-
+/-
TEMPERATURE
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
21.0
°C Setpoint
OK
2.0
°C Propor. band
P
Control mode
OK
+/-
+/-
HUMIDITY
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
50
%RH Setpoint
OK
50
%RH Propor. band
P
Control mode
OK
+/-
MAXIMUM CTRL
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
700
CO2 Setpoint
OK
500
CO2 Propor. band
P
Control mode
OK
OK
21.0
°C Setpoint
OK
2.0
°C Propor. band
OK
50
%RH Setpoint
OK
50
%RH Propor. band
OK
M
OK OK
Modbus ID
OUTPUT
0-10V
Y1-Y4 range
OK
Direct
Output mode
OK
OFF
Fixed output
OK
100%
Fixed output
+/-
OK
12h
Deactivation
On
ABC-Logic
The diagram continues on the next page.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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Relay
menu
Info
menu
Software
version
Reset to factory settings
[no / yes]
M
OK
RELAY
M
OK OK
Modbus ID
INFO
1.0.0
VERSION
no
RESET?
5 s
OK
Relay set point
[400...10000 ppm]
Hysteresis
[0...100 % from range]
Hysteresis
[0...20 °C]
Relay set point
[0...50 °C]
+/-
+/-
OFF
Relay
CO2
Relay
OK OK OK
Modbus ID
1100
RelON CO2
5
Hysteresis %CO2
TEMPERATURE
Relay
OK OK OK
Modbus ID
23.0
RelON °C
2.0
Hysteresis °C
+/-
ALL
Relay
OK OK OK
Modbus ID
1100
RelON CO2
OK
Hysteresis
[0...50 %]
Relay set point
[0...100 %]
+/-
HUMIDITY
Relay
OK OK OK
Modbus ID
50
RelON %RH
5
Hysteresis %RH
Relay set point
[400...10000 ppm]
Hysteresis
[0...100 % from range]
5
Hysteresis %CO2
Hysteresis
[0...20 °C]
Relay set point
[0...50 °C]
OK OK
Modbus ID
23.0
RelON °C
2.0
Hysteresis °C
Hysteresis
[0...50 %]
Relay set point
[0...100 %]
OK OK
Modbus ID
50
RelON %RH
5
Hysteresis %RH
1.4.2.1 Communication menu
Modbus menu is available in M models.
M
OK OK OK OK
Modbus ID
COMMUNICATIONS
1
MODBUS ID
9.6
Baud rate (k)
n
Parity
Parameter Available values Description
MODBUS ID OFF / 1...247 Modbus address.
Baud rate (k) 9.6 / 19.2 / 34.8 Modbus speed (kbit/s).
Parity n / E / O Parity bit.
nNone
EEven
OOdd
1.4.2.2 Calibration menu
All the measurements can be tuned through the calibration menu.
M
OK
CALIBRATION
OK OK OK
Modbus ID
0 (900)
Offset: CO2ppm
On
ABC-Logic
0.0 (22.6)
Offset: °C
OK
0 (30)
Offset: %RH
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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Published: 28.08.2019 7 (15)
Parameter Available values Description
Offset CO2ppm -200...200 CO2 measurement tuning. The value can be adjusted by 10 ppm
steps.
ABC-Logic On / Off Automatic calibration function (On/Off).
Offset °C -3,0...3,0 Temperature measurement tuning. The value can be adjusted by
0,1 °C steps.
Offset %RH -5...5 Humidity measurement tuning, RH models. The value can be
adjusted by 1 % steps.
ML-SER tool display shows how much the current value is tuned. The measured value is shown in
brackets after the tuning value.
1.4.2.3 Output menu
You can change the output scaling of all outputs and the controller output direction through the output
menu. Also, the fixed controller output value and duration can be selected through the menu.
M
OK OK
Modbus ID
0-10V
Y1-Y4 range
OK
Direct
Output mode
OK
OFF
Fixed output
OK
100%
Fixed output
+/-
OK
12h
Deactivation
OUTPUT
Parameter Available values Description
Y1-Y4 range 0-10V / 2-10V / 0-5V Output scaling.
Output mode Direct / Reversed Controller output direction.
Fixed output OFF / 100% / 75% /
50% / 25% / 0%
Fixed output.
Deactivation 6h / 12h / 24h /
MANUAL
Fixed output deactivation timer.
1.4.2.4 Controller menu
The control output can be controlled either according to a one measurement value or according to the
maximum selection of all values.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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M
OK
CONTROLLER
OFF
Cont
CO2
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
700
CO2 Setpoint
OK
500
CO2 Propor. band
P
Control mode
OK
TEMPERATURE
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
21.0
°C Setpoint
OK
2.0
°C Propor. band
P
Control mode
OK
HUMIDITY
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
50
%RH Setpoint
OK
50
%RH Propor. band
P
Control mode
OK
MAXIMUM CTRL
Cont
OK OK OK OK
Modbus ID
PI
Control mode
300
Integr. time s
700
CO2 Setpoint
OK
500
CO2 Propor. band
P
Control mode
OK
OK
21.0
°C Setpoint
OK
2.0
°C Propor. band
OK
50
%RH Setpoint
OK
50
%RH Propor. band
OK
+/-
+/-
+/-
+/-
+/-
+/-
+/-
+/-
Parameter Available values Description
Cont OFF / CO2 /
TEMPERATURE /
HUMIDITY / MAXIMUM
CTRL
Controlled value.
OFF Controller off
CO2 CO2
TEMPERATURE Temperature
HUMIDITY Relative humidity, RH models
MAXIMUM CTRL Maximum selection control. See more
details after the table.
Control mode P / PI Control method.
Integr. time s 50...5000 Integration time (s).
CO2 Setpoint 400...10000 Set point for CO2 (ppm). The value can be adjusted by 10 ppm
steps.
CO2 Propor.
band
100...10000 Proportional band for CO2 (ppm). The value can be adjusted by
10 ppm steps.
°C Setpoint 0...50.0 Set point for temperature (°C). The value can be adjusted by 0,1 °C
steps.
°C Propor. band 1.0...32.0 Proportional band for temperature (°C). The value can be adjusted
by 0,1 °C steps.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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Parameter Available values Description
%RH Setpoint 0...100 Set point for humidity (%rH), RH models. The value can be adjusted
by 5 % steps.
%RH Propor.
band
10...100 Proportional band for humidity (%rH), RH models. The value can be
adjusted by 5 % steps.
In the maximum selection control, the control output signal is formed according to the measurement
that causes the largest control signal value. The following situation is described in the example figure:
• Carbon dioxide concentration is 800 ppm.
• Temperature is 21.5 °C.
• Relative humidity is 55 %.
5
10
CO2 [ppm]
Control output [V]
0
CO2 Setpoint
e.g. 700 ppm
800 ppm
5
10
TE [°C]
Control output [V]
0
°C Setpoint
e.g. 21.0 °C
21.5 °C
5
10
RH [%]
Control output [V]
0
%RH Setpoint
e.g. 50 %
55 %
CO2 = 6 V
Temperature = 3 V
Humidity = 4 V
Control output = 6 V
1.4.2.5 Relay menu
Relay menu is available if HD-R option is installed. The relay switching point and hysteresis can be
changed through the menu.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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Published: 28.08.2019 10 (15)
M
OK
RELAY
+/-
OFF
Relay
CO2
Relay
OK OK OK
Modbus ID
1100
RelON CO2
5
Hysteresis %CO2
TEMPERATURE
Relay
OK OK OK
Modbus ID
23.0
RelON °C
2.0
Hysteresis °C
ALL
Relay
OK OK OK
Modbus ID
1100
RelON CO2
OK
HUMIDITY
Relay
OK OK OK
Modbus ID
50
RelON %RH
5
Hysteresis %RH
5
Hysteresis %CO2
OK OK
Modbus ID
23.0
RelON °C
2.0
Hysteresis °C
OK OK
50
RelON %RH
5
Hysteresis %RH
+/-
+/-
+/-
Parameter Available values Description
Relay OFF / CO2 /
TEMPERATURE /
HUMIDITY / ALL
Relay control value.
OFF Controller off
CO2 CO2
TEMPERATURE Temperature
HUMIDITY Relative humidity
ALL All values. When the relay is controlled
according to the all values, the relay
activates when one measured value exceeds
the set point.
RelON CO2 400...10000 Set point for CO2 (ppm). The value can be adjusted by 10 ppm
steps.
Note: The default relay CO2 set point is 2500 ppm in
10K models.
Hysteresis
%CO2
0...100 Hysteresis for CO2 (% from range). The value can be adjusted by
1 % steps.
RelON °C 0...50.0 Set point for temperature (°C). The value can be adjusted by 0,1 °C
steps.
Hysteresis °C 0.0...20.0 Hysteresis for temperature (°C). The value can be adjusted by
0,1 °C steps.
RelON %RH 0...100 Set point for humidity (%rH). The value can be adjusted by 5 %
steps.
Hysteresis %RH 0...50 Hysteresis for humidity (%rH). The value can be adjusted by 1 %
steps.
1.4.2.6 Info menu
You can check the device software version and reset the device to factory settings through the menu.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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M
Modbus ID
INFO
X.X.X
VERSION
OK
OK OK
5 s
no
RESET?
Parameter Available values Description
VERSION X.X.X Device software version.
RESET? no / yes Reset to factory settings.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
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Published: 28.08.2019 12 (15)
2 Modbus
2.1 Modbus properties
Protocol RS-485 Modbus RTU
Bus speed 9600*/19200/38400 bit/s
Data bits 8
Parity none*/odd/even
Stop bits 1
Network size up to 128 devices per segment
* factory setting
2.2 Terminating Modbus
1. Open the cover.
2. Place the termination jumper.
G
G0
Y1
Y2
Y3
Y4
A+
B-
NO
NC
COM
PWR
RX
TX
REL
BUS
TERM
A
A. Termination jumper
2.3 Modbus function codes
The device supports the following Modbus function codes.
0x01 Read Coils
0x02 Read Discrete Inputs
0x03 Read Holding Registers
0x04 Read Input Registers
0x05 Write Single Coil
0x06 Write Single Register
0x0F Write Multiple Coils
0x10 Write Multiple Registers
0x17 Read/Write Multiple Registers
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2.4 Modbus registers
Note: If you try to write a parameter value that is beyond the parameter value range, the
value will be replaced by the nearest acceptable value.
Example:
1. The register value range is -500…500.
2. You try to write the value 600 to the register.
3. The value 500 is written to the register.
2.4.1 Coils
Regis-
ter
Parameter description Data type Values Range Default
1 Y1 output overdrive activation Bit 0 - 1 0. Off
1. On
0
2 Y2 output overdrive activation Bit 0 - 1 0. Off
1. On
0
3 Y3 output overdrive activation Bit 0 - 1 0. Off
1. On
0
4 Y4 output overdrive activation Bit 0 - 1 0. Off
1. On
0
5 Relay overdrive activation Bit 0 - 1 0. Off
1. On
0
6 Relay overdrive Bit 0 - 1 0. Off
1. On
0
7 Controller output direction Bit 0 - 1 0. Direct
1. Reversed
0
2.4.2 Discrete inputs
Register Parameter description Data type Values Range
10001 Relay status Bit 0 - 1 0. Off
1. On
2.4.3 Input registers
Register Parameter description Data type Values Range
30001 CO2 measurement Signed 16 400...10000 400...10000 ppm
30002 Temperature measurement Signed 16 0...500 0,0...50,0 °C
30003 Humidity measurement Signed 16 0...100 0...100 %rH
30004 Y1 output voltage Unsigned 16 0...1000 0,00…10,00 V
30005 Y2 output voltage Unsigned 16 0...1000 0,00…10,00 V
30006 Y3 output voltage Unsigned 16 0...1000 0,00…10,00 V
30007 Y4 output voltage Unsigned 16 0...1000 0,00…10,00 V
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2.4.4 Holding registers
Regis-
ter
Parameter description Data type Values Range Default
40001 Y1 output overdrive Signed 16 0...1000 0...10,00 V 0
40002 Y2 output overdrive Signed 16 0...1000 0...10,00 V 0
40003 Y3 output overdrive Signed 16 0...1000 0...10,00 V 0
40004 Y4 output overdrive Signed 16 0...1000 0...10,00 V 0
40005 CO2 measurement tuning (offset) Signed 16 -200...200 -200...200 ppm 0
40006 Temperature measurement tuning
(offset)
Signed 16 -30...30 -3,0...3,0 °C 0
40007 Humidity measurement tuning
(offset)
Signed 16 -5...5 -5...5 %rH 0
40008 Control method Signed 16 0 - 1 0. P
1. PI
1
40009 Controller output Signed 16 0 - 1 - 2 - 3 - 4 0. Not in use
1. CO2
2. Temperature
3. Humidity
4. Maximum
selection
1
40010 Set point, CO2Signed 16 400...10000 400...10000 ppm 700
40011 Set point, temperature Signed 16 0...500 0,0...50,0 °C 210
40012 Set point, humidity Signed 16 0...100 0...100 %rH 50
40013 Proportional band, CO2Signed 16 100...10000 100...10000 ppm 500
40014 Proportional band, temperature Signed 16 10...320 1,0...32,0 °C 20
40015 Proportional band, humidity Signed 16 10...100 10...100 %rH 50
40016 Integration time Signed 16 50…5000 50…5000 s 300
40017 Relay set point, CO2Signed 16 400...10000 400...10000 ppm 1100 *)
40018 Relay hysteresis, CO2Signed 16 0...100 0...100 % 5
40019 Value shown on the display Signed 16 0 - 1 - 2 - 3 0. CO2
1. Temperature
2. Humidity
3. Scrolling
3
40020 Not in use Signed 16 - - 1
40021 Not in use Signed 16 - - 0
40022 Relay set point, temperature Signed 16 0...500 0,0...50,0 °C 230
40023 Relay hysteresis, temperature Signed 16 0...200 0,0...20,0 °C 20
40024 Relay set point, humidity Signed 16 0...100 0...100 %rH 50
40025 Relay hysteresis, humidity Signed 16 0...50 0...50 %rH 5
40026 Relay function Signed 16 0 - 1 - 2 - 3 - 4 0. Not in use
1. CO2
2. Temperature
3. Humidity
4. All
1
40027 Y1…Y4 output range Signed 16 0 - 1 - 2 0. 0...10 V
1. 2...10 V
2. 0...5 V
0
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Regis-
ter
Parameter description Data type Values Range Default
40028 Fixed control output Signed 16 0 - 1 - 2 - 3 - 4
- 5 0. Off
1. 100 %
2. 75 %
3. 50 %
4. 25 %
5. 0 %
0
40029 Fixed control output timer Signed 16 0 - 1 - 2 - 3 0. 6 h
1. 12 h
2. 24 h
3. Manual
1
*) The default relay CO2 set point is 2500 ppm in 10K models.
Produal Oy | Keltakalliontie 18, FI 48770 Kotka, Finland | tel. [phone] | fax. [phone] | [email protected]
Information is subject to change without prior notice.
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