Project EV EVD-40D User manual
EVD-40D
Please read this manual carefully prior
to your use of your EV Charger.
40KW DC Charging
Model:
User Guide
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Copyright Notice
This user manual is copyrighted by Shenzhen ATESS Power Technology Co.,
Ltd. (hereinafter referred to as “ATESS Power Technology”). No unit or individual may
extract or copy part or all of this user manual without the written permission of the
company. Content must not be transmitted in any form, including materials and
publications.
All rights reserved.
ATESS Power Technology has the final interpretation of this user manual. The
product specification may be updated from time to time and is subject to change
without prior notice!
Thank you for choosing Project EV Charging Equipment
ATESS EVD series intelligent DC charging equipment is a device that provides
high-efficiency, safe and stable DC power supply for electric vehicles, which has a
friendly man-machine interface and integrates corresponding functions of control,
billing, communication and security protection. The mode charging equipment uses
OCPP 1.6JSON open protocol for communication with back-office server, thus to
realize functions such as reservation and network payment via mobile APP.
Diversified communication options, including wired Ethernet, WIFI, 4G wireless, are
provided for customers to conveniently connect the device to a charging network.
We sincerely hope that this product can meet your needs, and we welcome
and value your feedback and suggestions on the performance and function of the
product. We will continuously improve the quality of our products and services.
Company Address:
Unit 1 Lakes Court,
Lancaster Business Park,
Newborough Road, Needwood,
Burton Upon Trent,
Staffordshire,
DE13 9PD
Website: www.projectev.co.uk
Contact Number: 0800 599 9582
General Enquiries Email: enquiries@projectev.co.uk
Pro App Email: proapp@projectev.co.uk
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Contents
Product Description
1. Screen
2. Lead Holder
3. RFID Reader
4. LED Indicators
5. WIFI/4G Antenna
6. Air Outlet
7. Mounting Bracket
8. Emergency Stop Button
9. Lead Holder
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Copyright Notice ...............................................................................................................................................
Product Description ........................................................................................................................................
Packaging List ....................................................................................................................................................
Installation and Wiring ..................................................................................................................................
System Parameters .........................................................................................................................................
Network Parameters ......................................................................................................................................
Protection Parameters ..................................................................................................................................
Charging Mode and Operation ................................................................................................................
LCD Interface Introduction .........................................................................................................................
Fault Codes ..........................................................................................................................................................
Electric Diagram ...............................................................................................................................................
Warranty ................................................................................................................................................................
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LED Sequence
Blue - Standby
(The charging equipment can only be used when the blue light is lit)
Red - Steady on/flashing
(Fault)
Green - Steady on
(Charging in process)
Green Flashing - Establishing Communication
Yellow Flashing - System Initialising
Internal view and terminal definition
1. AC input RCBO
2. SPD
3. AC input terminal block. Terminal
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Note: The charging equipment will detect the
current status of the surge protection module
in real time. When the surge protection
module is damaged, the display will have an
alarm indicating that the surge protection
device is faulty. When repairing and replacing
the surge protection module, the left side
cover must be removed first. Then the
maintenance person can operate the breaker
in the surge protection circuit and replace the
surge protection module.
(The red circle in the figure is the surge
protection. When the indication window
indicates green, the surge protection module
is normal; when the indication window
indicates red, the surge protection module has
been broken and damaged, and the surge
protection module needs to be replaced.)
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Packaging List
Mode Charging
Equipment
User Manual
Certificate of Quality
Mounting Bracket
Cable Hooker
Hex Head expansion
bolt, M8*80/304
stainless steel
1
1
1
1
2
12
Already installed on the rear side of
the charging equipment
RemarkQuantityItem
Packaging List
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Wall
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Installation and Wiring
1. Firstly, according to regulation BS7671 18th Edition, the screen should be 1.2m-1.4m
from the ground. Ensure you isolate the supply in the distribution panel before
repairing or maintaining the charger.
According to the dimensions in the following drawings, drill 4 holes for bracket
mounting and 3 holes for holder mounting on the wall. Take out the expansion bolts
in the packing accessory bag, screw the expansion bolts into the holes. Remove the
nuts and washers for later use.
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the same procedure.
3. After the mounting bracket and cable hook holder are fixed, place the charging
equipment onto the mounting bracket, with the outward curved part inserted to the
slot on the rear side of the charging equipment. Lock the charging equipment onto
the bracket at the bottom using the two screws. The installation process is then
complete.
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1. Final connections should only be undertaken by skilled persons. Connect the AC
input wires in correct phase order according to the markings on the terminal
block.
2. The CPC terminal must be connected securely.
3. No live work. Ensure the supply to the charger is isolated in the distribution
Earth
4. Using a suitable cable, we suggest you use a 5-core cable(with CPC included). For
your convenience, a cable gland is provided. Unlock the unit, and open the door.
Connect the cables into the terminal block, through the cable gland on the bottom
right-hand side and secure them. (If hard wiring your internet connection, connect
the network cable through the second cable gland to the RJ45 socket and tighten
glads accordingly). Ensure all internal wiring is secure and correct, and all breaker
positions are on, then close and lock the unit. The wiring is now complete.
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same with the PIN code of user card. Users can
also use other PIN code if they have card writer
to change PIN code of user card.
Charging tariff setting, used to set the price per
kWh.
Charger ID - It is suggested to use serial number
as charger ID.
Identification number of charging station.
(one charging station may consist of multiple
charging equipment).
Number of power modules inside the mode 4
charging equipment.
Rated power setting of power module
Charging mode setting. 1 is Plug&charge mode,
payment is not needed; 2 is APP or RFID mode.
DC meter’s modbus address(already preset in
factory. Settings should not be changed)
Language setting. Currently support
English and French dual language display.
System time setting. Format is Y, M, D, H, M, S.
The Year setting can only set the last 2 digits,
e.g. use 19 for 2019.
Password of management page. It’s a 4-digit
fixed length password, default is “1234”.
Parameters
RFID Card
PIN Code
Tariff Rate
Charge ID
Charging Station ID
Number of power
modules
Modules Power
Plug and Charging
Meter Address
Language Set
Time Set
Password Set
No
1
2
3
4
5
6
7
8
9
10
11
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Network parameters need to be configured when the charging station needs to be
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parameters include server parameters, and change parameters. The charging
equipment can support LAN connection, WIFI and 4G.
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Address of backup server. This parameter is not
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IP setting of the charging equipment
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Gateway setting
DNS server address
MAC address
Server IP address
Server port number
WIFI SSID setting, to set the name of the
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equipment is to be connected. A reserved
function for future use
WIFI password setting. A reserved function for
future use
OCPP login authentication setting
Parameters
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Server URL 2
Charger IP
Subnet mask
Gateway
DNS
MAC Address
Server IP
Server Port
WIFI SSID
WIFI Key
Authentication Key
No
1
2
3
4
5
6
7
8
9
10
11
12
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Function Description
Over voltage limit setting of DC output
Over current limit setting of DC output
Over voltage limit setting of AC input
Under voltage limit setting of AC input
Over current limit setting of AC input
Power limitation setting of DC output
Over temperature limit setting of charging connector
Charging connector’s temperature at which the
charging equipment starts decreasing output power
The minimum value of insulation resistance
Parameters
DC Output
overvoltage value
DC output
overcurrent value
AC input
overvoltage value
AC input
undervoltage value
AC input
overcurrent value
DC output limit
power
Charger over
temperature value
Charger derate
temperature value
Insulation
Resistance
No
1
2
3
4
5
6
7
8
9
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Operation Instruction and LCD Introduction
Charging mode and operation
APP/RFID Mode:
Initiate or cease charging by scanning QR code using APP or by swiping RFID
card. You can also use APP for reservation and payment provided that the
back-office server supports such function.
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Plug and Charge Mode:
Charging will start automatically after EV vehicle plugged into charger. If you
want to stop the charging, just press the stop icon on the screen.
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LCD Interface Introduction
The charging equipment is equipped with a 4.3 inch screen. The content is
displayed as below:
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charging equipment will
show this display.
Charging information, which
will show the status of the
charging equipment, such
as standby, charging and
fault.
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Plug & Charge mode operation process flow
13
14
Parameters
Server URL 1
Server URL 2
Charger IP
Subnet mask
Gateway
DNS
MAC Address
Server IP
Server Port
WIFI SSID
WIFI Key
Authentication Key
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authentication is required
when entering each
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entering numerics, please
first press the blank bar
above the keypad, before
following the instruction
below.
System parameters page
Using the keyboard that
appears, you can type in the
4- digit password. A wrong
password will cause no
response and action.
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overvoltage value
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overcurrent value
AC input
overvoltage value
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undervoltage value
AC input
overcurrent value
DC output limit
power
Charger over
temperature value
Charger derate
temperature value
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used to set network related
parameters of back-office
server and the charging
equipment.
Protection parameters page
of DC output, used to set
limit value of voltage,
current, power and
temperature.
Fault record page - User can
check history of faults here.
Charging record page
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Fault Description
Emergency stop is activated
RFID Communication fault
Over temperature fault
Surge protection fault
Power module communication fault
Meter communication fault
DC output overvoltage fault
DC output overcurrent fault
BMS communication timeout
Insulation detection timeout
Insulation detection fault
Polarity
DC+ Contactor fault
DC- Contactor fault
Charge Lead disconnection fault
Plug head connection over temperature fault
AC contactor fault
AC input overvoltage
AC input undervoltage
BMS communication fault
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Fault Codes
The table below outlines the type of faults which may appear on your EV charger.
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Charger Specification
Model
Dimension (mm)
Weight (KG)
Display
Casing Material
AC Input
Grid Connection
Voltage
Current
Frequency
DC Output
Plug Type
Voltage
Current
Voltage-stabalizing Accuracy
Current-stabilizing Accuracy
Power Factor
Efficiency
IP Degree
Working Environment
Relative Humidity
Altitude
Cooling Method
Remote Monitoring
Payment
Standby Power
Standards
Mounting
Certificate
Metering Accuracy
EVD-40D-P
775*556*270 (WD*H)
80KG
LCD
Stainless steel & acrylic sheet
400V, 3 phase 5 wires
AC 320~475V
63A
45~65Hz
CCS
DC150~750V
0-100A
<±0.5%
≤±1％( at 20％〜100％of rated power)
≥0.95 @20％〜50％of full load output
power ≤±1％( at 20％〜100％of rated
power)
≥0.98 @50％〜100％of full load output
power
≥0.99 @100％full load output power,
rated input voltage and frequency
≥95.2％，@ 750V，50％〜100％of rated
current and rated input voltage
IP54
-25˚c~+50˚c, derate since 50
5%-95%
≤2000m, derate for higher
than 2000m
Forced air cooling
Ethernet/WIFI/4G/485/232
RFID/APP
35W
IEC-62196-1;IEC-62196-3;
Wall or Pole
CE/UKCA
0.5
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Protection Features
Low and high trip limit of AC input voltage
Over voltage trip limit of DC output
Over temperature protection
Short circuit protection
Emergency stop protection
Leakage Protection
Lightning Protection
Adjustable within 260~457V AC
Adjustable within 260V~778V DC
Derate since 50˚c; Stop at 75˚c
Yes
Yes
Type A
Type 2
Electric Diagram
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Warranty
5 Year Warranty Statement for ATESS EV AC/DC Chargers Authorized
Warranty Installer
(valid from 01.December.2020)
(These warranty terms are only applicable to UK consumers only for the ATESS EV
chargers, bought through the authorized repair and installation partner)
Welcome to Project EV and ATESS, and thanks for choosing our Electric Vehicle charge
point.
All our products are backed by a 5-year warranty (3-years parts and labour plus 2 years
parts) giving you years of trouble-free charging.
However, in the unfortunate circumstances where something does go wrong, we are
here to help and get you up and running as soon as possible.
Electric vehicles are changing all the time and even what appears to be the same
manufacturer, model and year can have different battery and software configurations, we
understand this can be frustration but sometimes the problem can lie with the vehicle
and manufacturer.
With this in mind, we have developed a product that allows our company to make
changes remotely and update chargers to keep them running at their optimum and in
step with the latest electric vehicles on the road.
All we ask is that you follow the process below and make a number of small checks prior
to calling or email the team.
• It sounds obvious but check the emergency stop button has not been activated.
• Check the RCD on the unit.
• Check the consumer unit in the property.
• Check all cables are installed correctly and are not loose or have been damaged.
• Check power cable to the vehicle.
• Check the manufacturers charging guidelines (doors may need to be locked and the
vehicle alarmed etc.)
• Make sure the vehicle software is the latest version, please refer to the manufacturer
guidelines.
• Please make sure the charger is online – we will not be able to remotely access or
diagnose faults if it is not.
• Call 0800 599 9582
• Email enquiries@projectev.co.uk please take pictures or videos
• If we cannot diagnose the fault we will aim to get an engineer to your charge point
location to rectify your problem with a replacement or fix the issue (we will not call out to
solve or fix Wi-Fi or connectivity problems, please refer to your original installer.
19
20
Items Spare Parts International
Transportation
On-site service
(If needed)
Other
Service
Installer/UserATESS
ATESS
ATESS
Cost
belonging
Items Spare Parts
(Except DC
Charger
International
Transportation
On-site service
(If needed)
Other
Service
Installer/UserATESS
ATESS
ATESS
Cost
belonging
1. Warranted Products
This 5 Year limited warranty shall only apply to EV Chargers AC/DC only installation up to
300kW installed and provided by an Authorized 5 Year Warranty Installer.
2. 5 Year Limited Warranty
A. 5 years Limited Product Warranty
ATESS warrants its EV chargers, known as ‘ATESS Products’ here after including factory-
assembled charger sockets, charger plug and cables, if any, to be free from defect in
materials and workmanship which would impact the functionality of the product under
normal application, installation, use and service conditions.
The duration of this limited warranty is for life from the date of delivery in the original
packing to the first customer (CUSTOMER) of the ATESS products, or latest 6 months
after manufacturing date, the earlier time between the two.
Claims under the warranty can only be accepted if the buyer can provide the proof that
the malfunctioning or non-conformity of ATESS Products results exclusively from defects
in materials and/or workmanship under normal application, installation, and use and
service conditions. If an ATESS Product fails to conform to this warranty, ATESS will, at its
option, either repair or replace the product. In the event that a like for like replacement is
not available and upgrade may be offered at an additional customer cost.
A.1 Product warranty within / up to 3 years
If, within a period of three (3) years, the costs belonging as below:
A.2 Product warranty from year 3 to 5
If, after a period of three (3) year, the costs belonging as below:
*ATESS provide a 5 years or 30,000 hours spare parts warranty for all DC chargers.
This manual suits for next models
1
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