VICI DBS MISTRAL EVOLUTION HYBRID User manual

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
TECH SUPPORT
Europe, Asia, Africa, Australia & New Zealand:
[e-mail]
USA, Canada, Central & South America:
techsupportus[email protected]
Italy
[e-mail]
VICI AG INTERNATIONAL
Parkstrasse 2
CH-6214 Schenkon
Switzerland
tel: [phone]
fax: [phone]
web: www.vicidbs.com
APPLICABLE MODELS
This manual is applicable to the following models:
• Mistral Evolution Hybrid
Version 1.03.0000

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
TABLE OF CONTENTS
1. VERSION HISTORY................................................................................................................................ 2
2. INTRODUCTION.................................................................................................................................... 3
2.1. Symbol Denitions...............................................................................................................................3
3. SAFETY.................................................................................................................................................. 4
3.1. Personal Safety Instructions.................................................................................................................4
3.2. Instrument Safety Instructions ............................................................................................................4
4. SPECIFICATIONS................................................................................................................................... 5
5. PRESENTATION OF DEVICE ................................................................................................................. 6
5.1. Front View............................................................................................................................................6
5.2. Back View............................................................................................................................................6
5.3. Connections........................................................................................................................................7
5.4. Power Supply Settings ........................................................................................................................7
5.5. Transport and Storage ........................................................................................................................7
6. SCHEMES .............................................................................................................................................. 8
6.1. Fluidics.................................................................................................................................................8
6.2. Electrical..............................................................................................................................................9
7. STARTING THE GENERATOR .............................................................................................................. 10
8. SOFTWARE.......................................................................................................................................... 11
8.1. Overview of the Menus.....................................................................................................................11
8.2. Parameters ........................................................................................................................................11
8.3. Diagnostic .........................................................................................................................................12
9. OPTIONAL EXTERNAL TANK.............................................................................................................. 12
9.1. Size of Tank .......................................................................................................................................12
9.1.1. Tank Size Calculation................................................................................................................13
9.2. Where to Get the Tank......................................................................................................................13
10. ALARMS & PRE-ALARMS .................................................................................................................. 14
10.1. Pre-Alarms.......................................................................................................................................14
10.2. Alarms .............................................................................................................................................14
11. TROUBLESHOOTING......................................................................................................................... 15
12. MAINTENANCE................................................................................................................................. 16
12.1. 4000h Maintenance ......................................................................................................................... 16
12.2. 8000h Maintenance......................................................................................................................... 16
13. SPARE PARTS ................................................................................................................................16-17

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
1. VERSION HISTORY
VERSION DATE COMMENT/CHANGE
1.00.0100 01/10/2017 Layout and initial release, VICI DBS
1.01.0000 12/20/2018 Update
1.02.0000 05/18/2020 New layout, images and graphics, VICI Gig Harbor Group
1.03.0000 07/01/2021 Updated schematics, update to details on 9.3, add chapters 12-13

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
2. INTRODUCTION
The VICI DBS® Mistral Evolution Hybrid is a self contained generator that produces up to 12 L/min of high
purity nitrogen and 22 L/min of air. The generator is designed to meet the specic requirements of the
Sciex LC/MS. Nitrogen is produced by utilizing a combination of compressor and Carbon Molecular Sieve
(CMS) technology. High and low pressure compressors are carefully matched to the CMS demand to ensure
quite and reliable operation. This unique combination of dual compressor technology has several unique
advantages over all other nitrogen generators commercially available.
2.1 Symbol Denitions
SYMBOL DESCRIPTION
General warning. Caution is necessary when operating the device or control
close to where the symbol is placed, or to indicate that the current situation
needs operator awareness or operator action in order to avoid undesirable
consequences.
The manual must be consulted in all cases where this symbol is marked on
the device.
Risk of asphyxia. Caution is necessary when operating the device in a not
sufciently ventilated area.
Oxidant material. Caution is necessary due to the presence of oxidant material.
WEEE symbol. When discard this product, it must be sent to separate collection
facilities for recovery and recycling.
Fuse. Notify replaceable fuse place.
OR
OR
OR

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
3. SAFETY
3.1 Personal Safety Instructions
When using your Mistral Evolution Hybrid, basic safety precautions should always be followed, including the
following:
• The quantity of dust in the ambient Air can be very different from one place to another.
We recommend to replace the dust lters every 4000H. In some dusty areas, this
maintenance need to be performed more frequently.
• Clogged dust lter may damage the device or give a bad Nitrogen quality.
• The power supply main cable connector is the disconnect device in case of
emergency, it must be easily accessible at any time.
• If the Mistral Evolution is used in a way not specied by VICI DBS, the protection
provided by the equipment could be compromised.
3.2 Instrument Safety Instructions
• The Mistral Evolution Hybrid is a Nitrogen Generator. Do not let it run with the outlet
open to the air in a low volume room.
• The increase of the Nitrogen (and decrease of oxygen) may cause human disease.
It is the responsibility of the user to check if the room is appropriate or if an O2
measurement is necessary.
• The Mistral Evolution Hybrid rejects Oxygen as waste.
• Oxygen ratio in the air could change around the device in a low volume or not
sufcient ventilated room.
• If fuel gases are present around, their explosive or ammable limits could be
affected. It is the responsibility of the user to check if the room is appropriate or
if an O2 measurement is necessary.

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
4. SPECIFICATIONS
MISTRAL EVOLUTION HYBRID
Nitrogen ow rate L/min 12 @ 5 barg (80 psig)
Air 1 - ow rate L/min 8 @ 4 barg (60 psig)
Air 2 - ow rate L/min 24 @ 7 barg (100 psig)
Nitrogen purity +98%
Dewpoint oC (oF) -50 (-58)
Outlet pressure barg (psig) 7 (100)
Technology Carbon molecular sieve
Warm up time (minutes) 20
Electrical supply 110-120V 60Hz / 220-240V 50Hz
Power consumption (watts) 1800
Noise level 55 dBA @ 1 meter
Dimensions mm (in) 482W x 641H x 835D (18.9W x 25H x 33D)
Weight kg (lbs) 90 (198)
Shipping dimensions mm (in) 550W x 800H x 940D (21.6W x 31.4H x 37D)
Shipping weight kg (lbs) 115 (254)
Operating temp oC (oF) 15 to 35 (59 to 95)
Outlet connections 3 x 6 mm OD Compression or 1/4”
Certication CE, FCC, MET (UL and CSA compliant)
MODELS & SPECS

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
5. PRESENTATION OF THE DEVICE
5.1 Front View
Command Buttons (x3)LED Indicator Lights
Backlit Display
5.2 Back View
Relay Alarm
Outlet Compressor
Box Cooling System
Dust Silencer Filter
Outlet Water
Purge
Outlet N2 with Valve
Outlet Pressure
Service Box
Flow Set Pressure
Line Pressure
Power Supply
On/Off Switch
Outlet Source Pressure
Outlet Exhaust
Pressure

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
5.3 Connections
Power Supply: C-20 Outlet N2 with Valve: G1/4” female
Outlet Water Purge: Ø10mm tube Relay Alarm: 2 pos universal Mate-N-Lock
connector female
5.4 Power Supply Settings
The current power supply setting of the device is indicated on the ID Sticker on the back of the device. The
Mistral Evolution standard setting is 210-230V/50-60Hz.
If other voltages are requested, this should be done when ordering. In this case a transformer will be
installed to transform internally the requested voltage to 110-115 V/50-60Hz. The list of voltage and
frequencies settings possible are bellow. In any case the voltage of the power supplied must stay at
+/- 10% of the nominal value.
VOLTAGE SETTING FREQUENCY FUSE F3 (5X20 OR 6.3 x 32 mm) COUNTRY
110-115 VAC AC50-60 Hz 20 A Japan/U.S.A.
220-240 VAC AC50-60 Hz 10 A Korea/Europe
Please see service manual for the connection of the transformer. General earth connection is done via power
supply main cable.
5.5 Transport and Storage Conditions
Temperature Minimum -10ºC (14ºF), Maximum 45ºC (113ºF)
Humidity Inferior to 90% Rh, non-condensing
Shocks and vibrations during transport Shocks <1g; Vibrations <0.2g/5Hz
Instruments position Horizontal

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
6.1 Fluidics
6. SCHEMATICS
The above mentioned values are considered for an instrument transported in its original new packing.
The device contains castors to be moved easily. Use the breaks to make the device stable. The Mistral
Evolution Hybrid could be elevated from any points under the chassis base. Recommendations for the
transport
When the instrument is shipped back to the factory for recalibration or repair, the Mistral Evolution Hybrid
should be packed in its original packing with the inlets and outlets protected against any accidental
penetration of dust or particles of the package.
System:
Schematic no:
Date:
Created:
Checked:
Released:
THIS DOCUMENT AND THE INFORMATION WHICH
IT CONTAINS SHALL NOT BE USED, EXPLOITED
OR SOLD, AND SHALL NOT BE REVEALED OR
DISCLOSED TO OTHERS WITHOUT THE EXPRESS
WRITTEN PERMISSION OF VICI. THIS DOCUMENT
SHALL REMAIN THE PROPERTY OF VICI AND
SHALL BE RETURNED UPON DEMAND.
R
Rev.:
Sheet:
By:
Description:
ECN no:
Mistral Evolution Hybrid
air flow diagram 11.06.21 SBU
1
1/1

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
6.2. Electrical
System:
Schematic no:
Date:
Created:
Checked:
Released:
THIS DOCUMENT AND THE INFORMATION WHICH
IT CONTAINS SHALL NOT BE USED, EXPLOITED
OR SOLD, AND SHALL NOT BE REVEALED OR
DISCLOSED TO OTHERS WITHOUT THE EXPRESS
WRITTEN PERMISSION OF VICI. THIS DOCUMENT
SHALL REMAIN THE PROPERTY OF VICI AND
SHALL BE RETURNED UPON DEMAND.
R
Rev.:
Sheet:
By:
Description:
ECN no:
Mistral Evolution Hybrid
electrical diagram 11.06.21 SBU
1
1/1

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
• Read the Operations Manual carefully.
• Do not place the Mistral Evolution on a sloping area, use the wheel breaks.
• Make sure the voltage setting is correct
• The power supply main cable connector is the disconnect device in case of emer-
gency, it must be easily accessible at anytime.
7. STARTING THE GENERATOR
Connect the Mistral Evolution to the power line.
1. Close the On/Off (O/I) valve placed at the back side of the device
2. Connect the outlet to your application
3. If you use an intermediate buffer tank, please look at the specic chapter. Connect the outlet water
condensate of the Mistral Evolution to an external water tank
4. Turn the generator on (switch in back).
5. Press the MENU button and scroll until you get the PARAMETER menu. Press the SELECT button.
6. Go into each sub menu and make your selections. The different possible setting are explained in the
specic chapter
7. Once done, press EXIT two times to get back at the screen displayed in point 5.
8. Press START button
9. The compressors will start and the pressure will increase to 8 barg (this pressure is set at 8 barg in the
factory). If you need a different pressure setting, open the service box at the back side of the device and
make your adjustment. Turn right to increase the pressure or turn left to decrease it.
10. Once the pressure set, open the ON/OFF valve at the back side of the device.
11. Warm-up the generator for several hours to reach the correct Nitrogen purity.

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
8. SOFTWARE
8.1. Overview of the Menus
The Mistral Evolution has the following menus:
PARAMETER Used to set the different parameters
CONFIGURE Only available to trained individuals; password protected
DIAGNOSTIC Used to see the different values of the sensors
ALARM HISTORY Shows the history of alarms
SET CLOCK Sets the clock
SPECIAL FUNCTIONS Enter a password to access specic menus
8.2. Parameters
ITEM DESCRIPTION OPTIONS/RANGE DEFAULT
Pressure Unit Sets desired unit of measure for pressure bar/kPa/psi bar
Temperature Unit Sets desired unit of measure for temperature ºC/ºF ºC
Flow Unit Sets desired unit of measure for ow rate L/min - ft3/min L/min
Auto Start Choose to automatically start production upon
powering on or not
Yes/No No
Display Contrast Sets desired contrast of display 1-10 5
Beeper Sets alarm beep on/off Yes/No Yes
Pre-Alarms in List Choose to see pre-alarms in alarm history or not Yes/No No
External Tank Activated only for external tank. Using this mode,
the generator will stop when tank reaches “P.
Max. Tank” pressure and will start when pressure
drops below minimum level of “P. Min. Tank”
Yes/No No
P. Min. Tank Sets minimum pressure reached in external tank
to restart the generator
1-8 1 bar
P. Max. Tank Sets maximum pressure reached in external tank
to stop the generator
6-9 8 bar
Standby Purge Restart every 24 hours if the generator is in
standby, in external tank mode
Yes/No No

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
8.3. Diagnostic
ITEM DESCRIPTION
Temperature Shows the instant temperature in the cabinet
Outlet Pressure Shows the instant outlet pressure
Int. Tank Pressure Shows the instant pressure in the internal reservoir
Comp. Work Time Shows the work time of the compressor
Service 4000h Shows the work time for the 4000h service
9. OPTIONAL EXTERNAL TANK
In some situation, the LCMS devices do not need the full ow of Nitrogen. This is also the case if the LCMS
stops. In such situation it does not make sense to have the Mistral Evolution run continuously and throw away
the produced Nitrogen.
The Mistral Evolution is able to handle an external tank management. The Mistral Evolution will run until the
high set pressure (P Max Tank) is reached. Then the Mistral Evolution will stop until the low set pressure (P Min
Tank) is reached.
9.1. Size of Tank
The size of the tank is very critical. If at the same time...
• the tank is to small
• the pressure difference = (P Max Tank)- (P Min Tank) is small
• the requested ow is high
...then the Mistral Evolution will start and stop too often and this will damage the compressors of the device.
That’s the reason, once the Mistral Evolution has stopped, he will not restart before 300s (5 minutes).

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
9.1.1 Tank Size Calculation
Given:
• The nitrogen consumption is 30 NL/min
• The LCMS needs 7 barg (101.5 psig) pressure
...the max usable pressure of the Mistral Evolution is 9 barg (130.5 psig). This mean that the max pressure
difference is our example is 2 barg (29 psig).
You’ll need to store at least the requested Nitrogen for the 5 minute stops of the compressors (30 NL/min x 5
min) = 150 L atm.
As we can have 2 barg (29 psig) pressure difference, the requested volume will be 150 L / 2 = 75 L
This is the minimal size tank requirements. In order to save the compressor life time, we recommend to
oversize the tank by a factor of 3.
In this example, the right size of the tank will be around 225 L
9.2. Where to Get the Tank
As the size of the tank will be large for application and in addition legislation is different from one country to
another, DBS doesn’t sell this article and let the customer purchases it locally.
Note: The tank must be compatible with pressures up to 10 bar and certied (CE marked for Europe).
Using a non-certied external tank may be dangerous and may cause human disease.
Tubing and ttings must also support the requested pressure.
9.3. Recommended Set-Up
As the size of the tank will be large for application (and legislation is different from one country to another),
VICI DBS does not sell this product allowing the customer to purchase it locally.
Relief valve set
below the max
pressure allowed
by the tank
Manometer
(Pressure of the
application)
Manometer
(Pressure of the
application)
External certied
air buffer vessel
LCMS Application

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
10.2. Alarms
Do stop the device.
ITEM DESCRIPTION
Temperature The temperature inside the cabinet is too high
Int. Tank Pressure Min. The pressure in the internal reservoir is too low
Int. Tank Pressure Max. The pressure in the internal reservoir is too high (10 bar) and the relief valve do
not work. Check the relief valve. The High pressure compressor may not work.
Call the service line.
P. Max Outlet The outlet pressure is too high. Check if the output tting is free. If it is all right,
call the service.
WT CMP The compressors must be changed.
SRV 4000 The lter must be changed. See service manual section on 4000 h service kit.
10. ALARMS & PRE-ALARMS
10.1. Pre-Alarms
Precursors of the alarms. Do not stop the device.
ITEM DESCRIPTION
Temperature The temperature inside the cabinet is over the maximum limit. Check if the room
temperature respects the specications and if there is enough space in the rear side of
the unit for the ventilation. Otherwise, remove the right panel of the machine and the
cabinet panel and check if all the fans are working. If it is all right, call the service. Press
the reset button.
P. Min Internal
Tank
The pressure in the internal reservoir is less than the lower limit. Call the service. Press
the reset button.
WT CMP The compressors must be changed. Call the service. Press the reset button.
SRV 4000 The lter must be changed. See the maintenance section of this manual relatively to
the 4000 h service kit. Call the service to order the new kit. Press the reset button.

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
• Please refer to the service manual before self-servicing Mistral Evolution.
• Please contact our service department before self-servicing.
• If the device is self-serviced without an agreement with VICI DBS Service
Department, the warranty will be void.
11. TROUBLESHOOTING
PROBLEM MAIN POTENTIAL CAUSE CORRECTIVE ACTION
Temperature: The
temperature inside the
compressor cabinet is
too high
The Outlet compressor box cooling
system is blocked or the back side of the
device is next to a wall and the hot air
cannot go out.
Put the device in another place.
The outside temperature is too high and
do not cool the compressors
The compressors are overheating Check and eventually replace the
compressors
Int. tank pressure min.:
The pressure in the
internal reservoir is too
low.
The dust lters are clogged Change the foam dust lters.
The compressors do not gives enough
pressure
Check and eventually replace the
compressors
Leakage Check a leakage.
Int. tank pressure max.
The pressure in the
internal reservoir is too
high.
The relief valve is not working properly
and High pressure compressor is not
working
Check and eventually replace the
compressors / and the relive valve
WT CMP Standard Life time of compressors has
expired
Perform the preventive compressor
change
SRV 4000 Standard Life time of dust lters has
expired
Perform a maintenance
Alarm EEP failure:
Failure of the static
memory
Call the service department

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
12.1. 4000h Maintenance
Every 4,000h the intake air lter, outlet silencer and cartridges must be replaced.
12. MAINTENANCE
DB-10618 Maintenance kit 4000h for Mistral
Evolution Hybrid includes:
1 - white silencer
3 - blue silencers
3 - cartridges
12.2. 8000h Maintenance
Every 8,000-10,000h the compressors must be replaced.
DB-EVO-002 OF-302 Air compressor (hybrid and gas station)
13. SPARE PARTS
VICI DBS P/N DESCRIPTION
DB-EVO-001 Complete Heat Exchanger
DB-EVO-003 Resin Inlet Filter
DB-H200-041 Display for NM series 2/PG series 3
DB-H200-042 Display membrane
DB-WN2-003 Manometer
DB-EVO-007 Plastic Cover Kit
DB-EVO-008 Inlet Power Filter 110
DB-EVO-009 Mistral Evo Main Board
DB-EVO-010 OF-312 Air Compressor (air)
DB-EVO-011 OF-332 Compressor, high pressure
DB-EVO-012 Silencer white

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MISTRAL EVOLUTION HYBRID
USER MANUAL www.vicidbs.com
Version 1.03.0000
DB-EVO-013 Internal Ventilator Fan
DB-EVO-014 Pressure Sensor
DB-EVO-015 Coalescent Filter AF30 - cartridge not included
DB-EVO-016 Valve Connector (illuminated)
DB-EVO-017 Pneumatic Valve 3/2 Waircom
DB-EVO-018 Complete Electrovalve 3-way
DB-N-FIL004 Filter AF20 with cartridge
DB-EVO-021 Wheel
DB-EVO-025 Dryer SPN0003
DB-10273 Flexible Compressor tube Kit for Evo
DB-10397 Mistral Evo CMS column kit, contains 2 columns
DB-10458 Relief valve for Mistral
DB-10459 Outlet Pressure Regulator with tting’s for Mistral
DB-RAC141 T-Connector mistral
DB-10566 Adapter for AF20 to FID-S, FID-T, Rack, N2-Tower
DB-FIL010 Maintenance kit 4000h for MISTRAL-EVO, includes 1 white sil.+3 blue sil.+1 cart.
DB-10617 Outlet N2 on/off Valve, G1/4" for Mistral
DB-10620 Silencer blue
DB-10621 Pressure regulator 0.5-20 bar, G1/4" for Mistral
DB-10625 Adapter for AFx20 lter to 1/4" tubing
DB-10626 Adapter to connect 2 AFx20 lter
DB-10628 Replacement cartridge for Inlet Filter AFM20
DB-10629 Adapter for AFx20 lter to 1/8" tubing
DB-10630 Outlet lter kit AF20 with Connector 1/4" for Mistral
DB-10631 Outlet high capacity lter AF20 and AFM20 with connector 1/4" for Mistral
DB-EVO-026 Temperature sensor cable
DB-N-CART001 Replacement cartridge for Inlet Filter AF30
DB-N-CART003 Replacement cartridge for Inlet Filter AF20
DB-N-FIL001 Filter housing AF30 complete with Filter cartridge (external)