ProMinent DULCOTROL Operating instructions

General Operating Instructions
Measuring/Control Stations DULCOTROL®
Cooling Water
ProMinent®
Please enter the Identcode of your device
DULCOTROL®cooling water ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
These general operating instructions facilitate the installation and calibration of the measuring panel inclusive
of its individual component parts. All further processes such as for example the setting of specific limit and
control parameters are described in the individual operating instructions of the ProMinent®components.
The individual operating instructions are enclosed with the measuring/control station DULCOTROL®cooling water.
Part no. 986419 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA DR 002 02/09 GB
These general operating instructions apply only in conjunction
with the individual operating instructions of all supplied individual components.
Please completely read through all operating instructions! Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
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ProMinent®
Page 2
Corporate information:
General Operating Instructions
Measuring/Control Stations DULCOTROL®Cooling Water
© ProMinent Dosiertechnik GmbH, 2008
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Telephone: [phone]
Fax: [phone]
[email protected]
www.prominent.com
Technical changes reserved.
Corporate Information
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ProMinent®Page 3
Contents
Page
Identcode ................................................................................................................ 8
General User Information ........................................................................................ 11
1 Safety Chapter ....................................................................................................... 12
1.1 Identification of the Notes on Safety ....................................................................... 12
1.2 General Notes on Safety ......................................................................................... 12
1.3 Information for Emergencies ................................................................................... 13
1.4 Proper Use .............................................................................................................. 14
1.5 Qualification of the Personnel ................................................................................. 14
2 Storage and Transport .......................................................................................... 14
3 About this Product ................................................................................................ 15
3.1 DULCOTROL®Cooling Water ................................................................................. 15
4 Overview of Measuring Stations .......................................................................... 15
4.1 DULCOTROL®Measuring/Control Station with Fitting and In-line Probe DLG III.... 15
4.2 DULCOTROL®Measuring/Control Station with Fitting and T-Piece ....................... 16
4.3 DULCOTROL®Measuring/Control Station, Installation Diagram............................. 17
5 Mounting / Installation .......................................................................................... 17
5.1 Mounting (mechanical) ............................................................................................ 17
5.1.1 Measuring Station ................................................................................................... 18
5.1.2 Accessories ............................................................................................................. 19
5.2 Installation (hydraulic) .............................................................................................. 20
5.2.1 DULCOTROL®Measuring/Control Station .............................................................. 20
5.3 Installation of DULCOTROL®Measuring/Control Station (electrical) ....................... 20
5.3.1 Measuring Panel ...................................................................................................... 21
5.3.2 Sample Water Pump ............................................................................................... 21
5.4 Mounting of the Sensors ......................................................................................... 21
5.5 Hydraulic Test Run after Installation ........................................................................ 21
5.6 Installation of the Sensor (electrical) ....................................................................... 22
6 Commissioning of the Sensors ............................................................................ 22
6.1 Setting of the Flow Meter Switching Point .............................................................. 23
6.2 Running-In Period ................................................................................................... 23
7 Device Overview / Controls D1C / D2C General ................................................. 24
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ProMinent®
Page 4
Contents
8 Measuring Parameters........................................................................................... 25
8.1 Measuring Parameter Free Chlorine .................................................................... 25
8.1.1 DULCOMETER®D1C Measured Variable Chlorine, Setting and Operation............. 25
8.1.2 DULCOTEST®CLE Chlorine Sensor for Free Chlorine, Commissioning.................. 28
8.1.2.1 DULCOTEST®CLE Chlorine Sensor for Free Chlorine, Assembly........................... 28
8.1.2.2 DULCOTEST®CLE Chlorine Sensor for Free Chlorine, Electrical Installation.......... 28
8.1.2.3 DULCOTEST®CLE Chlorine Sensor for Free Chlorine, Running-In......................... 29
8.1.2.4 DULCOTEST®CLE Chlorine Sensor for Free Chlorine, Calibration ......................... 29
8.1.3 DULCOMETER®D1C and DULCOTEST®CLE Chlorine Sensor for Free Chlorine,
Troubleshooting ....................................................................................................... 31
8.1.4 DULCOMETER®D1C Measured Variable Chlorine and DULCOTEST®CLE
Chlorine Sensor, Maintenance ................................................................................ 33
8.2 Measuring Parameter Ozone ................................................................................ 34
8.2.1 DULCOMETER®D1C Measured Variable Ozone, Setting and Operation................ 34
8.2.2 DULCOTEST®OZE Ozone Sensor, Commissioning ................................................ 37
8.2.2.1 DULCOTEST®OZE Ozone Sensor for Ozone, Assembly ........................................ 37
8.2.2.2 DULCOTEST®OZE Ozone Sensor, Electrical Installation ........................................ 38
8.2.2.3 DULCOTEST®OZE Ozone Sensor, Running-In........................................................ 38
8.2.2.4 DULCOTEST®OZE Ozone Sensor, Calibration........................................................ 39
8.2.3 DULCOMETER®D1C and DULCOTEST®OZE Ozone Sensor for Ozone,
Troubleshooting ....................................................................................................... 41
8.2.4 DULCOMETER®D1C Measured Variable Ozon and DULCOTEST®OZE Ozone
Sensor for Ozone, Maintenance............................................................................... 43
8.3 Measuring Parameter H2O2................................................................................... 45
8.3.1 DULCOMETER®D1C Measured Variable H2O2, Setting and Operation .................. 45
8.3.2 DULCOTEST®PER Sensor for Hydrogen Peroxide, Commissioning ...................... 48
8.3.2.1 DULCOTEST®PER Sensor for Hydrogen Peroxide, Assembly................................ 48
8.3.2.2 DULCOTEST®PER Sensor for Hydrogen Peroxide, Electrical Installation ............. 49
8.3.2.3 DULCOTEST®PER Sensor for Hydrogen Peroxide, Running-In.............................. 50
8.3.2.4 DULCOTEST®PER Sensor for Hydrogen Peroxide, Calibration.............................. 50
8.3.3 DULCOMETER®D1C and DULCOTEST®PER Sensor for Hydrogen Peroxide,
Troubleshooting ....................................................................................................... 52
8.3.4 DULCOMETER®D1C Measured Variable H2O2and DULCOTEST®PER Sensor
for Hydrogen Peroxide, Maintenance....................................................................... 54
8.4 Measuring Parameter Chlorine Dioxide Sensor CDP ........................................ 56
8.4.1 DULCOMETER®D1C Measured Variable Chlorine Dioxide Setting and Operation. 56
8.4.2 DULCOTEST®CDP Chlorine Dioxide Sensor, Commissioning................................ 59
8.4.2.1 DULCOTEST®CDP Chlorine Dioxide Sensor, Assembly ....................................... 59
8.4.2.2 DULCOTEST®CDP Chlorine Dioxide Sensor, Installation ....................................... 60
8.4.2.3 DULCOTEST®CDP Chlorine Dioxide Sensor, Running-In ...................................... 60
8.4.2.4 DULCOTEST®CDP Chlorine Dioxide Sensor, Calibration ....................................... 61
8.4.3 DULCOMETER®D1C and DULCOTEST®CDP Chlorine Dioxide Sensor,
Troubleshooting ....................................................................................................... 63
8.4.4 DULCOMETER®D1C Measured Variable Chlordioxid and DULCOTEST®CDP
Chlorine Dioxide Sensor, Maintenance ................................................................... 65
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Contents
8.5 Measuring Parameter Redox/ORP ...................................................................... 66
8.5.1 DULCOMETER®D1C Measured Variable Redox/ORP, Setting and Operation ....... 66
8.5.2 DULCOTEST®Sensor for Redox/ORP, Commissioning........................................... 69
8.5.2.1 DULCOTEST®Sensor for Redox/ORP, Assembly ................................................... 69
8.5.2.2 DULCOTEST®Sensor for Redox/ORP, Electrical Installation................................... 69
8.5.2.3 DULCOTEST®Sensor for Redox/ORP, Running-In ................................................. 69
8.5.2.4 DULCOTEST®Sensor for Redox/ORP, Calibration ................................................. 69
8.5.3
DULCOMETER®D1C and DULCOTEST®Sensor for Redox/ORP,
Troubleshooting
....................................................................................................... 70
8.5.4 DULCOMETER®D1C Measured Variable Redox/ORP and DULCOTEST®
Sensor for Redox/ORP, Maintenance....................................................................... 71
8.6 Measuring Parameter pH ...................................................................................... 72
8.6.1 DULCOMETER®D1C Measured Variable pH, Setting and Operation .................... 72
8.6.2 DULCOTEST®PHEP or PHER Sensor for pH, Commissioning .............................. 76
8.6.2.1 DULCOTEST®PHEP or PHER Sensor for pH, Assembly ........................................ 76
8.6.2.2 DULCOTEST®PHEP or PHER Sensor for pH, Electrical Installation ...................... 76
8.6.2.3 DULCOTEST®PHEP or PHER Sensor for pH, Running-In ...................................... 76
8.6.2.4 DULCOTEST®PHEP or PHER Sensor for pH, Calibration....................................... 76
8.6.3 DULCOMETER®D1C and DULCOTEST®PHEP or PHER Sensor for pH,
Troubleshooting ....................................................................................................... 78
8.6.4 DULCOMETER®D1C Measured Variable pH and DULCOTEST®PHEP or PHER
Sensor for pH, Maintenance ................................................................................... 79
8.7 Measuring Parameter Inductive Conductivity ..................................................... 80
8.7.1 DULCOMETER®D1C Measured Variable Inductive Conductivity,
Setting and Operation .............................................................................................. 80
8.7.2 DULCOTEST®ICT 2 Inductive Conductivity Sensor, Commissioning .................... 83
8.7.2.1 DULCOTEST®ICT 2 Inductive Conductivity Sensor, Assembly .............................. 83
8.7.2.2 DULCOTEST®ICT 2 Inductive Conductivity Sensor, Electrical Installation ............ 83
8.7.2.3 DULCOTEST®ICT 2 Inductive Conductivity Sensor, Running-In ............................ 84
8.7.2.4 DULCOTEST®ICT 2 Inductive Conductivity Sensor, Calibration ............................ 84
8.7.3 DULCOMETER®D1C Measured Variable Inductive Conductivity and
DULCOTEST®ICT 2 Inductive Conductivity Sensor, Troubleshooting .................... 89
8.7.4 DULCOMETER®D1C Measured Variable Inductive Conductivity and
DULCOTEST®ICT 2 Inductive Conductivity Sensor, Maintenance ......................... 89
8.8 Measuring Parameter Total Chlorine.................................................................... 90
8.8.1 DULCOMETER®D1C Measured Variable Chlorine, Setting and Operation ............ 90
8.8.2 DULCOTEST®CTE Sensor for Total Chlorine, Commissioning .............................. 93
8.8.2.1 DULCOTEST CTE Sensor for Total Chlorine, Assembly ......................................... 93
8.8.2.2 DULCOTEST®CTE Sensor for Total Chlorine, Electrical Installation ...................... 94
8.8.2.3 DULCOTEST®CTE Sensor for Total Chlorine, Running-In ...................................... 95
8.8.2.4 DULCOTEST®CTE Sensor for Total Chlorine, Calibration ...................................... 95
8.8.3 DULCOMETER®D1C and DULCOTEST®CTE Sensor for Total Chlorine,
Troubleshooting........................................................................................................ 97
8.8.4 DULCOMETER®D1C Measured Variable Chlorine and DULCOTEST®CTE
Sensor for Total Chlorine, Maintenance .................................................................. 100
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ProMinent®
Page 6
Contents
8.9 Measuring Parameter pH/Chlorine ...................................................................... 101
8.9.1 DULCOMETER®D2C Measured Variable pH/Chlorine, Setting and Operation ...... 101
8.9.2 DULCOTEST®CTE Sensor for Total Chlorine and DULCOTEST®Sensor
PHEP or PHER for pH, Commissioning .................................................................. 106
8.9.2.1 DULCOTEST®CTE Sensor for Total Chlorine and DULCOTEST®Sensor
PHEP or PHER for pH, Assembly ............................................................................ 106
8.9.2.2 DULCOTEST®CTE Sensor for Total Chlorine and DULCOTEST®Sensor
PHEP or PHER for pH, Electrical Installation .......................................................... 107
8.9.2.3 DULCOTEST®CTE Sensor for Total Chlorine and DULCOTEST®Sensor
PHEP or PHER for pH, Running-In .......................................................................... 108
8.9.2.4 DULCOTEST®CTE Sensor for Total Chlorine and DULCOTEST®Sensor
PHEP or PHER for pH, Calibration .......................................................................... 109
8.9.3 DULCOMETER®D2C, DULCOTEST®CTE Sensors for Total Chlorine and
DULCOTEST®Sensors PHEP or PHER for pH, Troubleshooting ............................ 112
8.9.4 DULCOMETER®D2C Measured Variable Chlorine, DULCOTEST®CTE
Sensor for Total Chlorine and DULCOTEST®Sensor PHEP or PHER for pH,
Maintenance ............................................................................................................ 113
8.10 Measuring Parameter pH/Redox (ORP) .............................................................. 114
8.10.1 DULCOMETER®D2C Measured Variable pH/Redox (ORP), Setting and
Operation ................................................................................................................. 114
8.10.2 DULCOTEST®Redox (ORP) Sensor RHER-Pt-SE and DULCOTEST®Sensor
PHEP or PHER for pH, Commissioning .................................................................. 119
8.10.2.1 DULCOTEST®Redox (ORP) Sensor RHER-Pt-SE and DULCOTEST®Sensor
PHEP or PHER for pH, Assembly ............................................................................ 119
8.10.2.2 DULCOTEST®Redox (ORP) Sensor RHER-Pt-SE and DULCOTEST®Sensor
PHEP or PHER for pH, Electrical Installation ........................................................... 119
8.10.2.3 DULCOTEST®Redox (ORP) Sensor RHER-Pt-SE and DULCOTEST®Sensor
PHEP or PHER for pH, Running-In........................................................................... 120
8.10.2.4 DULCOTEST®Redox (ORP) Sensor RHER-Pt-SE and DULCOTEST®Sensor
PHEP or PHER for pH, Calibration........................................................................... 120
8.10.3 DULCOMETER®D2C, DULCOTEST®Redox (ORP) Sensor RHER-Pt-SE and
DULCOTEST®Sensor PHEP or PHER for pH, Troubleshooting ............................. 122
8.10.4 DULCOMETER®D2C Measured Variable pH, Redox (ORP), DULCOTEST®Redox
(ORP) Sensor RHER-Pt-SE and DULCOTEST®Sensor PHEP or PHER for pH,
Maintenance ............................................................................................................ 123
8.11 Measuring Parameter pH/Chlorine Dioxide ........................................................ 124
8.11.1 DULCOMETER®D2C Measured Variable pH/Chlorine Dioxide, Setting and
Operation.................................................................................................................. 124
8.11.2 DULCOTEST®CDE Chlorine Dioxide Sensor and DULCOTEST®Sensor PHEP or
PHER for pH, Commissioning ................................................................................. 129
8.11.2.1 DULCOTEST®CDE Chlorine Dioxide Sensor and DULCOTEST®Sensor PHEP or
PHER for pH, Assembly .......................................................................................... 129
8.11.2.2 DULCOTEST®CDE Sensor and DULCOTEST®Sensor PHEP or PHER for pH,
Electrical Installation................................................................................................. 130
8.11.2.3 DULCOTEST®CDE Chlorine Dioxide Sensor and DULCOTEST®Sensor PHEP or
PHER for pH, Running-In ........................................................................................ 131
8.11.2.4 DULCOTEST®CDE Chlorine Dioxide Sensor and DULCOTEST®Sensor PHEP or
PHER for pH, Calibration ......................................................................................... 131
8.11.3 DULCOMETER®D2C, DULCOTEST®CDE Chlorine Dioxide Sensor and
DULCOTEST®Sensor PHEP or PHER for pH, Troubleshooting ............................. 134
8.11.4 DULCOMETER®D2C Measured Variable pH/Chlorine Dioxide,
DULCOTEST®CDE Chlorine Dioxide Sensor and DULCOTEST®Sensor PHEP or
PHER for pH, Maintenance ..................................................................................... 135
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ProMinent®Page 7
Contents
9 Settings of the Controllers D1C/D2C Deviating from the Data in the
D1C/D2C Operating Instructions (to be observed during repairs) ................... 136
9.1 Deviating Measuring Ranges.................................................................................... 136
9.2 Setting of the Pause Contact for Flow Monitoring .................................................. 137
10 Maintenance .......................................................................................................... 138
11 Troubleshooting...................................................................................................... 139
12 Decommissioning and Disposal .......................................................................... 140
12.1 Temporary or Long-Term Decommissioning ............................................................ 140
12.2 Final Decommissioning ............................................................................................ 140
13 Replacement Parts ................................................................................................ 140
14 List of Further Applicable Documents.................................................................. 141
15 EC Declaration of Conformity .............................................................................. 143
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ProMinent®
Page 8
Identcode
Identcode Measuring/Control Station DULCOTROL®Cooling Water –
One Measured Variable
CWCA Measured variable
L000 Conductivity
C000 Free chlorine (at pH-value < 8.0)
C001 Free chlorine (at pH value > 8.0 or unstable)
G000 Total chlorine (free+combined chlorine)
B000 Bromine organic (e.g. BCDMH, Stabrex)
B001 Free bromine (HOBr)
P000 pH
R000 ORP
D000 Chlorine dioxide (with temperature as correction variable)
Z000 Ozone
H000 Hydrogen peroxide
Water to be measured
1 Cooling water
Usage category
0 All measured variables measurable (L000: desalinate, blow down)
9 All measured variables two-way controllable
Power supply
A 230 V, 50/60 Hz
C 115 V, 50/60 Hz
Sensor equipment
0 With sensors
1 Without sensors
Version
0 With ProMinent logo
Sample water treatments
0None
1 With filter
2 With peristaltic pump
3 With filter and peristaltic pump
Accessories
0None
1 With pressure reducer
2 With heat exchanger
3 With sample water pump
4 With pressure reducer and heat exchanger
6 With heat exchanger and sample water pump
Language
DE German
EN English
FR French
IT Italian
NL Dutch
ES Spanish, not for H000
PL Polish, not for H000
SV Swedish, not for H000
HU Hungarian, not for H000
PT Portuguese, not for H000
CS Czech, not for H000
Approvals
1CE
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ProMinent®Page 9
Identcode
Identcode Measuring/Control Station DULCOTROL®Cooling Water –
Two Measured Variables
CWCA Measured variable
LC00 1. Conductivity / 2. free chlorine (at pH-value < 8.0)
LC01 1. Conductivity / 2. free chlorine (at pH value > 8.0 or unstable)
LG00 1. Conductivity / 2. total chlorine (free+combined chlorine)
LB00 1. Conductivity / 2. bromine organic (e.g. BCDMH, Stabrex
LB01 1. Conductivity / 2. free bromine (HOBr)
LD00 1. Conductivity / 2. chlorine dioxide (with temperature as correction variable)
LZ00 1. Conductivity / 2. ozone
LR00 1. Conductivity / 2. ORP
LP00 1. Conductivity / 2. pH
CP00 1. Free chlorine / 2. pH (at pH-value < 8.0)
CP01 1. Free chlorine / 2. pH (at pH-value > 8.0)
GP00 1. Total chlorine / 2. pH (free+combined chlorine or chlorine measurement for pH value > 8.0
BP00 1. Bromine organic / 2. pH
BP01 1. Free bromine (HOBr) / 2. pH
DP00 1. Chlorine dioxide / 2. pH (with temperature as correction variable)
HP00 1. Hydrogen peroxide / 2. pH
RP00 1. ORP / 2. pH
Water to be measured
1 Cooling water
Usage category
0 All measured variables measurable (Lx0x: desalinate, blow down)
1 1st measured variable = conductivity: desalinate (blow down), others two-way controllable, 2nd measured variable only
measurable
2 2nd measured variable two-way controllable, 1st measured variable = conductivity: desalinate (blow down), others only
measurable
3 Both measured variable one-way controllable with two-channel controller D2C (CP00, CP01, GP00, RP00, DP00)
9 All measured variables two-way controllable
Power supply
A 230 V, 50/60 Hz
C 115 V, 50/60 Hz
Sensor equipment
0 With sensors
1 Without sensors
Version
0 With ProMinent logo
1 Without ProMinent logo
Sample water treatments
0None
1 With filter
2 With peristaltic pump
3 With filter and peristaltic pump
Accessories
0None
1 With pressure reducer
2 With heat exchanger
3 With sample water pump
4 With pressure reducer and heat exchanger
6 With heat exchanger and sample water pump
Language
DE German
EN English
FR French
IT Italian
NL Dutch
ES Spanish, not for H in HP00
PL Polish, not for H in HP00
SV Swedish, not for H in HP00
HU Hungarian, not for H in HP00
PT Portuguese, not for H in HP00
CS Czech, not for H in HP00
Approvals
1CE
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ProMinent®
Page 10
Identcode
Identcode Measuring/Control Station DULCOTROL®Cooling Water –
Three Measured Variables
CWCA Measured variable
LCP0 1. Conductivity / 2. free chlorine / 3. pH (at pH-value < 8.0)
LCP1 1. Conductivity / 2. free chlorine / 3. pH (at pH value > 8.0 or unstable)
LGP0 1. Conductivity / 2. total chlorine (free+combined chlorine) / 3. pH
LBP0 1. Conductivity / 2. bromine organic (e.g. BCDMH, Stabrex) / 3. pH
LBP1 1. Conductivity / 2. free bromine (HOBr) / 3. pH
LDP0 1. Conductivity / 2. chlorine dioxide (with temperature as correction variable) / 3. pH
LZP0 1. Conductivity / 2. ozone / 3. pH
LHP0 1. Conductivity / 2. hydrogen peroxide / 3. pH
Water to be measured
1 Cooling water
Usage category
0 All measured variables measurable (Lxxx: desalinate, blow down)
4 1st measured variable = conductivity: Demineralisation, 2nd +3rd measured variable only measurable
5 2nd measured variable two-way controllable, 1st measured variable = conductivity: desalinate, blow down, 3rd measured
variable only measurable
6 1st measured variable = conductivity: desalinate (blow down), 2nd + 3rd measured variable one-way controllable with two-
channel controller D2C (only LCP0/LGP0/LDP0)
7 1st measured variable = conductivity: desalinate (blow down), 2nd + 3rd measured variable two-way controllable
9 All measured variables two-way controllable
Power supply
A 230 V, 50/60 Hz
C 115 V, 50/60 Hz
Sensor equipment
0 With sensors
1 Without sensors
Version
0 With ProMinent logo
Sample water treatments
0None
1 With filter
2 With peristaltic pump
3 With filter and peristaltic pump
Accessories
0None
1 With pressure reducer
2 With heat exchanger
3 With sample water pump
4 With pressure reducer and heat exchanger
6 With heat exchanger and sample water pump
Language
DE German
EN English
FR French
IT Italian
NL Dutch
ES Spanish, not for H in LHP0
PL Polish, not for H in LHP0
SV Swedish, not for H in LHP0
HU Hungarian, not for H in LHP0
PT Portuguese, not for H in LHP0
CS Czech, not for H in LHP0
Approvals
1CE
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