ProMinent CONCEPTplus CNPb User manual

Solenoid Metering Pump
CONCEPTplus CNPb
Operating instructions
EN
Original Operating Instructions (2006/42/EC)Part no. 984976 BA CO 009 02/16 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Mahar Fan Abzar

Supplementary information
Fig. 1: Please read!
Read the following supplementary information
in its entirety! Should you already know this
information, you will benefit more from referring
to the operating instructions.
The following are highlighted separately in the
document:
nEnumerated lists
Operating guidelines
ðOutcome of the instructions
Information
This provides important information
relating to the correct operation of the unit
or is intended to make your work easier.
Safety notes
Safety notes are identified by pictograms - see
"Safety Chapter".
Validity
These operating instructions conform to current
EU regulations applicable at the time of publi‐
cation.
General user instructions
These operating instructions are only intended
for skilled users responsible for the operating of
oscillating metering pumps.
Supplemental instructions
2
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Table of contents
1 Identity code............................................................................................................................ 4
2 Overview of equipment .......................................................................................................... 6
3 Safety chapter......................................................................................................................... 7
4 Storage and Transport.......................................................................................................... 10
5 Assembly and Installation..................................................................................................... 11
6 Maintenance.......................................................................................................................... 14
7 Repairs.................................................................................................................................. 15
8 Faults.................................................................................................................................... 18
9 Decommissioning.................................................................................................................. 19
10 Technical data....................................................................................................................... 20
11 Accessories........................................................................................................................... 26
12 Dimensional drawings........................................................................................................... 27
13 EC / EU Declaration of Conformity for Machinery................................................................. 31
14 Installation instructions for External + Level retrofit kit CNPb (Part no. 1022099)................ 32
Table of contents
3
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1 Identity code
Product range CONCEPT plus, Version b
CNP
b
Type
_ _ _
_
Performance data at maximum back pressure and type: refer to nameplate on the
pump housing
Material
PP Polypropylene
NP Clear acrylic/PVC
PV PVDF
Diaphragm and seal
E Standard with EPDM seals
B Standard with FPM seals
T Standard with PTFE flat seal
Dosing head design
0 Without bleed valve, without valve spring
1 Without bleed valve, with valve spring
2 With bleed valve, without valve spring
3 With bleed valve, with valve spring
Hydraulic connector
0 Standard connection
Design
0 with ProMinent logo
Electrical connections
A 100 - 230 V, standard European plug
B 100 - 230 V, Swiss plug
C 100 - 230 V, Australian plug
D 100 - 230 V, USA plug
Cable assembly
Identity code
4
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Product range CONCEPT plus, Version b
0 Without cable and retrofit kit
A With external and level input retrofit
kit, loose, without level switch
B With external and level input retrofit
kit, fitted, without level switch
F With level input, fitted, with level
switch
G With external and level input, fitted,
with external cable and level switch
Accessories
0 without accessories
1 Supplied accessories
Control version
0 External contact
Identity code
5
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2 Overview of equipment
5
6
4
1
3
2
8
7
P_CO_0005_SW
Fig. 2: Overview of equipmentCONCEPT plus
1 Stroke length adjustment knob
2 Fault / operating indicator (fault red / opera‐
tion green)
3 Multifunctional switch (stroke rates (in % of
180 or 240 strokes/min), Stop, "External"
operating mode (retrofit kit))
4 Mains cable
5 "External control" terminal (in "External"
operating mode, control via contact signal;
optional)
6 "Level switch" terminal (for 1-stage level
switch; optional)
7 Suction valve
8 Discharge valve
The leakage hole is between the suction valve and the drive housing.
Overview of equipment
6
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3 Safety chapter
Explanation of the safety information
The following signal words are used in these
operating instructions to identify different
severities of a hazard:
Signal
word
Meaning
WARNI
NG
Denotes a possibly hazardous sit‐
uation. If this is disregarded, you
are in a life-threatening situation
and this can result in serious inju‐
ries.
CAU‐
TION
Denotes a possibly hazardous sit‐
uation. If this is disregarded, it
could result in slight or minor inju‐
ries or material damage.
Warning signs denoting different types of
danger
The following warning signs are used in these
operating instructions to denote different types
of danger:
Warning signs Type of danger
Warning – automatic
start-up.
Warning – high-
voltage.
Warning – danger
zone.
Intended use
nOnly use the pump to meter liquid feed
chemicals.
nOnly use the pump after it has been cor‐
rectly installed and started up in accord‐
ance with the technical data and specifica‐
tions contained in the operating
instructions.
nObserve the general limitations with regard
to viscosity limits, chemical resistance and
density - see also ProMinent® resistance
list in the Product Catalogue or at
www.prominent.com!
nAll other uses or modifications are pro‐
hibited.
nThe pump is not intended for the metering
of gaseous media and solids.
nThe pump is not intended for the metering
of flammable media without implementing
suitable protective measures.
nThe pump is not intended to meter explo‐
sive media.
nThe pump is not intended for operation in
areas at risk from explosion.
nThe pump is not intended to meter radio‐
active media.
nThe pump is not intended for exterior
applications without the implementation of
suitable protective measures.
nThe pump is only intended for industrial
use.
nThe pump should only be operated by
trained and authorised personnel.
Ensure that personnel are familiar with
oscillating metering pumps and their ope‐
ration.
nObserve the information contained in the
operating instructions at the different
phases of the unit's service life.
Safety chapter
7
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Safety notes
WARNING!
Warning about personal and material
damage
The pump can start to pump, as soon as it
is connected to the mains voltage.
– Install an emergency cut-off switch in
the pump power supply line or inte‐
grate the pump in the emergency cut-
off management of the system.
WARNING!
Danger of electric shock
If there is a damaged housing or an
opening is left open, the mains voltage
inside is no longer sufficiently shielded.
– Disconnect the pump from the mains
power supply if the housing is dam‐
aged or there is a gaping opening.
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very
serious injuries.
Please ensure when handling hazardous
substances that you have read the latest
safety data sheets provided by the manu‐
facture of the hazardous substance. The
actions required are described in the
safety data sheet. Check the safety data
sheet regularly and replace, if necessary,
as the hazard potential of a substance can
be re-evaluated at any time based on new
findings.
The system operator is responsible for
ensuring that these safety data sheets are
available and that they are kept up to date,
as well as for producing an associated
hazard assessment for the workstations
affected.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the
hydraulic components if they are manipu‐
lated or opened due to pressure in the
liquid end and adjacent parts of the
system.
– Disconnect the pump from the mains
power supply and ensure that it
cannot be switched on again by unau‐
thorised persons.
–Depressurise the system before com‐
mencing any work on hydraulic parts.
Safety chapter
8
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CAUTION!
Warning of feed chemical spraying around
The metering pump can generate a mul‐
tiple of its rated pressure. Hydraulic parts
may burst if a discharge line is blocked.
– Correctly install a back pressure valve
in the discharge line behind the
metering pump.
CAUTION!
Warning of excessive demand
The pump can meter too much if there is a
negative pressure difference between the
discharge and suction sides.
– For example with a free outlet, use a
back pressure valve with a minimum
opening pressure of 1.5 bar (not pos‐
sible with 0213).
CAUTION!
Danger of injury to personnel and material
damage
The use of untested third party compo‐
nents can result in injury to personnel and
material damage.
– Only fit parts to metering pumps that
have been tested and recommended
by ProMinent.
CAUTION!
Warning against illegal operation
Observe the regulations that apply where
the unit is installed.
Information in the event of an emergency
In an emergency, either pull out the mains plug,
turn the multifunctional switch to "Stop" or press
the Emergency Stop switch installed on the
customer's side or disconnect the pump from
the mains power supply in line with the emer‐
gency shut-down management guidelines for
your system!
If feed chemical escapes, additionally ensure
that the hydraulic system around the pump is at
atmospheric pressure. Adhere to the safety
data sheet for the feed chemical.
Safety chapter
9
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4 Storage and Transport
WARNING!
Only return the metering pump for repair in a cleaned state and with a flushed liquid end - refer
to the section on decommissioning!
Only return metering pumps with a completed Decontamination Declaration form. The Decon‐
tamination Declaration constitutes an integral part of an inspection / repair order. We can only
inspect or repair a unit if a Decontamination Declaration is submitted that has been completed
correctly and in full by an authorised and qualified person on behalf of the pump operator.
The "Decontamination Declaration Form" can be found at www.prominent.com.
Ambient conditions
Data Value Unit
Minimum storage and transport temperature -10 °C
Maximum storage and transport temperature +50 °C
Maximum air humidity * 95 % rel. humidity
* non-condensing
Storage and Transport
10
Mahar Fan Abzar