ProMinent Sigma 3 S3Ba User manual

Part No. 987517 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA SI XXX XX/XX GB
ProMinent
®
Please completely read through these operating instructions first! · Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
Two sets of operating instructions are necessary to ensure the ProMinent®Sigma/ 3 S3Ba or S3Ca metering pumps
are operated safely and reliably for their intended purpose:
This product specific Sigma/ 3 operating instructions manual and the ”General operating instructions
ProMinent®motor-driven metering pumps and hydraulic accessories”are only valid if read together!
Operating Instructions
ProMinent®Sigma/ 3
S3Ba (Basic Type)
S3Ca (Control Type)
S3Ba S3Ca
Please enter the identity code of the device here.
S3Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
S3Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Version 10.03

Control elements: overview
1Operating light (green)
2Warning light (yellow)
3Error warning light (red)
4Stroke length adjuster
5LCD display
6UP key
7DOWN key
8Pkey
9STOP/START key
10 i key
11 Relay output (optional)
12 Metering monitor socket
13 Float switch socket
14 External control socket
15 Diaphragm rupture indicator socket
16 Mains switch
Key functions
In continuous display mode In settings mode
(operating) (settings)
STOP/START key
STOP
START
Press briefly Stop pump, Stop pump,
start pump start pump
P key
P
Press briefly Start batch (in “batch” operating mode only), Confirm entry- jump to next menu
Cancel error option or continuous display
Press for 2 s Change to settings mode ---
Press for 3 s --- Jump to continuous display
Press for 10 s Software version displayed ---
Press for 15 s Load factory settings (calibration) ---
i key
i
Press x1 Toggle between continuous displays Toggle between “change individual digits”
and change a figure"
Press x2 --- For “change individual digits”:
jumps to first digit
Arrow keys UP and DOWN
Press separately Change directly alterable values Select other settings,
(until “Set” appears) change individual digit or figure
Press simultaneously Prime (in “stroke rate” permanent display) ---
Control elements and key functions
1
2
3
16
4
9
10
8
5
6
7
15 14 13 12 11

P
P
PPPP
P
P
P
P
PP
P
PP
P
PP
P
P
P
P
P
P
P
P
P P
P
P
i
STOP
STOP
START
START
edom
Batch
Contact
ManualAnalog
edom
Analog
edom
Manual
edom
Contact
edom
Batch
edoc
enon
1edoc
2edoc
0
99
0
9
0
9
0
tes glana
Set
02o
mA
Set
Analog
024
mA
Set
Analog
evruc
Set
Analog
11i
mA
Set
Analog
01i
mA
Set
Analog
12f
Freq.
Set
Analog
02f
Freq.
Set
Analog
11f
Freq.
Set
Analog
01f
Freq.
Set
Analog
91f
Freq.
Set
Analog
01f
Freq.
Set
Analog
91f
Freq.
Set
Analog
01f
Freq.
Set
Analog
92f
Freq.
Set
Analog
92f
Freq.
Set
Analog
02f
Freq.
Set
Analog
02f
Freq.
Set
Analog
91i
mA
Set
Analog
01i
mA
Set
Analog
91i
mA
Set
Analog
01i
mA
Set
Analog
22i
mA
Set
Analog
02i
mA
Set
Analog
92i
mA
Set
Analog
02i
mA
Set
Analog
92i
mA
Set
Analog
02i
mA
Set
Analog
nore
Set
Analog
ffore
Set
Analog
2 s
-----
Set
Analog
Set
Analog
Set
Analog
2
1
Operating-/Settings Diagram
Continuous
display
Start/stop pump
Change directly alterable values
= Lock (CODE 1)
= Lock (CODE 2)
Prime
Start batch (in"batch" operating mode only)
Cancel error
Check adjustable values
2
1
page 47
page 40
page 46
page 40
next page
First select the operating mode here and
then enter the settings in the SET menu!
Exceptions: Timer and PROFIBUS®.

P
PPP
P
PP
PP
P
P
i
P
P
P
P
P
P
P
STOP
START
P
PP
P
PP
P
PP
P
P
P
hctab
Set
wolf
Set
xua
Set
bilac
Set
raelc
L
N
9
*
Set
Mem
Batch
0
*
Set
Mem
Batch
9
*
Set
Mem
Batch
0
*
Set
Mem
Batch
9
*
Set
Mem
Batch
0
*
Set
Mem
Batch
9
*
Set
Mem
Batch
0
*
Set
Mem
Batch
6
*
Set
Mem
Batch
0
*
Set
Mem
Batch
ffo
Set
Mem
Batch
no
Set
Mem
Batch
no
Set
Flow
ffo
Set
Flow
1
Set
Flow
0
Set
Flow
9
Set
Flow
0
Set
Flow
9
Set
Flow
0
Set
Flow
9
Freq.
Set
Aux
0
Freq.
Set
Aux
9
Freq.
Set
Aux
0
Freq.
Set
Aux
1
Freq.
Set
Aux
0
Freq.
Set
Aux
no
Set
Calib
ffo
Set
Calib
trats
Set
Calib
0
Set
Calib
N
6
LSet
Calib
0
LSet
Calib
9
LSet
Calib
0
LSet
Calib
9
LSet
Calib
0
LSet
Calib
9
LSet
Calib
0
LSet
Calib
9
LSet
Calib
0
LSet
Calib
10000
Set
Mem
Batch
L
02451
Set
Mem
Batch
L
tinu
LSet
tinu
gal
Set
Set
Calib
N
002
PPP
PP
tctnc
Set
no
Set
Mem
Contact
ffo
Set
Mem
Contact
9
Set
Mem
Contact
0
Set
Mem
Contact
9
Set
Mem
Contact
0
Set
Mem
Contact
9
Set
Mem
Contact
0
Set
Mem
Contact
9
Set
Mem
Contact
0
Set
Mem
Contact
P
P
SUB
Set
P
PP
9
Set
0
Set
9
Set
Calib
0
Set
Calib
Set
Set
sRA
Set
0
9
P
page 42
page 44
page 45
page 46
page 46
page 46
page 29
previous page

i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
#
N
*
Mem
Contact
Stop
Operating mode "Analog" 0-20 mA
Stroke rate
Feed rate
Total stroke number
Total litres
(feed quantity)
"External" display
Signal current
Strokes remaining
Batch size/
Litres remaining
Factor
"Mem" appears only when "memory" function activated
Stroke length
Operating mode "Manual"
Continuous display
Operating mode "Contact" with
memory and tansfer factor 5
Operating mode "Batch" with
memory and tansfer factor 5
$
#
!
N
Analog
Stop
&$
! 
L
Analog
Stop
JN
A
Analog
Stop


mA
Analog
Stop
#$
%
Analog
Stop
#$
%
Manual
Stop
#
$
%
Contact
Stop
#$
%
Batch
Stop

&
Freq.
Manual
Stop

&
Freq.
Contact
Stop
$
#
!
N
Stop
Contact

&

Freq.
Batch
Stop
$
#
!
N
Stop
Batch

#
%
/hL
Manual
Stop
$
#
!
N
Stop
Manual
&$
! 
L
Stop
Contact
&$
! 
L
Stop
Batch
&$
! 
L
Stop
Manual
JN
A
Stop
Contact
Mem
J
N
A
Stop
Batch
Mem
#
N
*
Mem
Batch
Stop




L
*
Mem
Batch
Stop
*
Mem
Batch
Stop
#
*
Mem
Contact
Stop


#

&
Freq.
Analog
Stop

#
%
/hL
Analog
Stop
Continuous
display
= UP and/or DOWN arrow keys, directly alterable values
Operating mode ”Contact” with
memory and transfer factor 5
Operating mode ”Batch” with
memory and transfer factor 5

Page 6 ProMinent®
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Imprint
Operating Instructions for ProMinent®Sigma/ 3 S3Ba/S3Ca
© ProMinent Dosiertechnik GmbH, 2000
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
P.O. Box 101760
69007 Heidelberg ·Germany
[email protected]
www.prominent.de
Subject to technical modifications.
Imprint

Dulcodes UV-Desinfektionsanlage
Page 7
ProMinent®
Page
Device Identification/Identity Code 9
1Notes on safety of ProMinent®metering pumps 11
1.1 General notes 11
1.2 Notes on installation, start-up and operation 11
1.3 Notes on maintenance and repair 12
2Product description S3Ba/S3Ca 13
2.1 Identification of pump type 13
2.2 Design/Functional description 13
2.2.1 Functional description, drive 13
2.2.2 Stroke movement 14
2.2.3 Metering capacity diagram 15
2.2.4 Functional description, delivery unit 17
2.2.5 Integrated overflow valve with bleeder function 18
2.2.6 Diaphragm rupture sensor 20
3Technical data 23
3.1 Technical data Sigma/ 3 basic type S3Ba23 23
3.1.1 Capacity data 23
3.1.2 Dimensions S3Ba 24
3.1.3 Dimensions S3Ca 25
3.1.4 Dimensions S3Ba with servo motor 25
3.1.5 Motor data 26
3.1.6 Stroke actuator drive mechanism 26
3.1.7 Stroke adjuster drive mechanism 26
3.1.8 Electrical data, stroke sensor “S3Ba”26
3.1.9 Electrical data, pacing relay “S3Ba”27
3.1.10 Sound intensity level 27
4Start-up/Maintenance 28
4.1 Start-up 28
4.2 Maintenance 28
4.3 Replacement of wearing parts 28
5Features of the S3Ca metering pumps 30
5.1 Function description, motors 30
5.2 Function description, controller 30
5.3 Sockets, symbols and wiring diagram 32
5.4 Retrofitting relays 38
Table of contents

Page 8 ProMinent®
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Table of contents
6Control elements 39
7Settings 40
7.1. Check adjustable values 41
7.2 Change to settings mode 41
7.3 Select operating mode (MODE menu) 42
7.4 Settings for operating mode (SET menu) 42
7.4.1 Settings for “manual”operating mode 42
7.4.2 Settings for “analogue”operating mode (ANALG menu) 42
7.4.3 Settings for “contact”operating mode (CONTCT menu) 44
7.4.4 Settings for “batch”operating mode (BATCH menu) 46
7.5 Settings for programmable functions (SET menu) 46
7.5.1 Settings for “calibration”function (CALIB menu) 47
7.5.2 Settings for “auxiliary frequency”function (AUX menu) 47
7.5.3 Settings for the “flow”function (FLOW menu) 48
7.6 Setting code (CODE menu) 48
7.7 Cancel total stroke number or total litres (CLEAR window) 48
8Operating 49
8.1 Manual operation 49
8.2 Remote control 50
9Troubleshooting 50
10 Decommissioning and disposal 52
11 Spare parts and accessories 53
Annex 54
Motor data sheet 54
EC Declaration of Conformity 55
Exploded diagrams of liquid ends 56
Wiring diagram, stroke actuator 63
Wiring diagram, stroke adjuster 63

Dulcodes UV-Desinfektionsanlage
Page 9
ProMinent®
Identity code ordering system
Please enter the identity code on the device label into the grey box below.
Dulcodes UV-Desinfektionsanlage Identity code ordering system
ProMinent®
S3Ba Sigma Basic Type (S3Ba)
HMain power end, diaphragm
Pump type: (Figures 1 + 2 = back pressure [bar], figures 3 - 5 = feed rate [l/h]):
120145* 12 bar; 145 l/h
120190* 12 bar; 190 l/h
120270* 12 bar; 270 l/h
120330* 12 bar; 330 l/h
070410 7 bar; 410 l/h
070580 7 bar; 580 l/h
040830 4 bar; 830 l/h
041030 4 bar; 1030 l/h *for PVDF max. 10 bar
Liquid end material:
PV PVDF
SS Stainless steel
Seal material:
TPTFE seal
Positive displacement element:
0Standard diaphram, PTFE version
1With membrane rupture signalling (retrofittable)
Liquid end version:
0No valve springs
1With 2 valve springs, Hastelloy C, 0.1 bar
4With bypass valve, Viton®seal, no valve springs
5With bypass valve, Viton®seal and valve springs
Hydraulic connector:
0Standard threaded connector (as technical data)
1Union nut and PVC pipe connector insert
2Union nut and PP pipe connector insert
3Union nut and PVDF pipe connector insert
4Union nut and stainless steel pipe connector insert
7Union nut and PVDF tubing nozzle
8Union nut and stainless steel tubing nozzle
Version:
0With ProMinent®logo (standard)
1Without ProMinent®logo
Power supply:
S3ph, 230 V/400 V, 0.37 kW
M1ph, 230 V, 0.55 kW
N1ph, 115 V, 0.55 kW
L3ph, 230 V/400 V, 0.37 kW, 50 Hz, (EExe, EExde)
P3ph, 230 V/400 V, 0.37 kW, 60 Hz, (EExe, EExde)
RVariable speed stroke control motor, 3 ph, 230 V/400 V, 0.55 kW
ZSpeed control, 1 ph, 230 V/400 V, 0.55 kW
1No motor, with B 14 flange, size 71 (DIN)
2 No motor, with C 56 flange, (NEMA)
3No motor, B 5 flange, size 71 (DIN)
Enclosure rating:
0IP 55
1Exe motor version (EExe II T3)
2Exde motor version (EExde IIC T4)
Stroke sensor:
0No stroke sensor (standard)
2Pacing relay (read relay)
3 Stroke sensor (Namur) for potentially hazardons area.
Stroke length adjustment:
0Manual
1With stroke positioning motor, 230 V/50/60 Hz
2With stroke positioning motor, 115 V/50/60 Hz
3With stroke control motor
0...20 mA 230 V/50/60 Hz
4With stroke control motor
4...20 mA 230 V/50/60 Hz
5With stroke control motor
0...20 mA 115 V/50/60 Hz
6With stroke control motor
4...20 mA 115 V/50/60 Hz
S3Ba _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Viton®is a registered trademark of DuPont Dow Elastomers.

Page 10 ProMinent®
Dulcodes UV-Desinfektionsanlage
Identity code ordering system
Identity code ordering system
Please enter the identity code on the device label into the grey box below.
S3Ca Sigma Control Type (S3Ca)
H Main drive, diaphragm
Pump type: (figures 1+2 = back pressure [bar], figures 3-5 = feed rate [l/h]):
120145* 12 bar; 174 l/h
120190* 12 bar; 228 l/h Note:
120270* 12 bar; 324 l/h 60 Hz performance data apply
070410 7 bar; 492 l/h for S3Ca pump types
070580 7 bar; 696 l/h (due to internal 60 Hz operation).
040830 4 bar; 1000 l/h * for PVDF max. 10 bar
Liquid end material:
PVT PVDF
SST Stainless steel
Positive displacement element:
0Standard diaphram, PTFE version
1Double diaphragm with rupture indicator incorporating “Pump stopping”function
2Double diaphragm with rupture indicator incorporating “Pump alarm”function
Liquid end version:
0No valve springs
1With 2 valve springs, Hastelloy C 4: 0.1 bar (standard for DN 32)
4With bypass valve, Viton
®
seal, no valve springs
5With bypass valve, Viton
®
seal and valve springs (standard for DN 32)
Hydraulic connector:
0Standard thr eaded connector (as technical data)
1Union nut and PVC insert
2Union nut and PP insert
3Union nut and PVDF insert
4Union nut and stainless steel insert
7Union nut and PVDF hose nozzel
8Union nut and stainless steel hose nozzel
Version:
0With ProMinent
®
logo (standard)
1Without ProMinent
®
logo
Power supply:
A1ph 200-230 V ±10 %, 50/60 Hz
B1ph 100-115 V ±10 %, 50/60 Hz
W1ph 115-230 V ±10 %, 50/60 Hz
Lead and plug:
A2mEurope
B2m Switzerland
C2m Australia
D2m USA
Relay:
0No relay
1Fault indicating relay N/C
3Fault indicating relay N/O
4As 1 + pacing relay
5As 3 + pacing relay
Fpower relay N/C
G power relay N/O
Control variants:
0Manual + external with pulse control
1 Manual + external with pulse control + analogue
4as 0 + process-timer
5as 1 + process-timer
P PROFIBUS®
Access code:
0No access code
1With access code
Metering monitor:
0 Input with pulse evaluation
1Input with continuous contact evaluation
Stroke length adjustment:
0Manual
CManual + calibration
S3Ca _ _ _ ___________
Viton®is a registered trademark of DuPont Dow Elastomers.