ProMinent Sigma / 2 Basic S2Ba User manual

Part No. 987282 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA SI 018 10/03 GB
ProMinent
®
Please completely read through these operating instructions first! · Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
Two sets of operating instructions are necessary to ensure the ProMinent®Sigma/ 2 S2Ba or S2Ca metering pumps
are operated safely and reliably for their intended purpose:
This product specific Sigma/ 2 operating instructions manual and the ”General operating instructions
ProMinent®motor-driven metering pumps and hydraulic accessories”are only valid if read together!
Operating Instructions
ProMinent®Sigma/ 2
S2Ba (Basic Type)
S2Ca (Control Type)
START
STOP
S2Ba S2Ca
Please enter the identity code of the device here.
S2Ba ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
S2Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

Control elements: overview
1Operating light (green)
2Warning light (yellow)
3Error warning light (red)
4Stroke length adjuster
5LCD display
6UP key
7DOWN key
8Pkey
9STOP/START key
10 i key
11 Relay output (optional)
12 Metering monitor socket
13 Float switch socket
14 External control socket
15 Diaphragm rupture indicator socket
16 Mains switch
Key functions
In continuous display mode In settings mode
(operating) (settings)
STOP/START key
STOP
START
Press briefly Stop pump, Stop pump,
start pump start pump
P key
P
Press briefly Start batch (in “batch” operating mode only), Confirm entry- jump to next menu
Cancel error option or continuous display
Press for 2 s Change to settings mode ---
Press for 3 s --- Jump to continuous display
Press for 10 s Software version displayed
Press for 15 s Load factory settings (calibration) ---
i key
i
Press x1 Toggle between continuous displays Toggle between “change individual digits”
and change a figure"
Press x2 --- For “change individual digits”:
jumps to first digit
Arrow keys UP and DOWN
Press separately Change directly alterable values Select other settings,
(until “Set” appears) change individual digit or figure
Press simultaneously Prime (in “stroke rate” permanent display) ---
Control elements and key functions
1
2
3
16
4
9
10
8
5
6
7
15 14 13 12 11

P
P
PPPP
P
P
P
P
PP
P
PP
P
PP
P
P
P
P
P
P
P
P
P P
P
P
i
STOP
STOP
START
START
edom
Batch
Contact
ManualAnalog
edom
Analog
edom
Manual
edom
Contact
edom
Batch
edoc
enon
1edoc
2edoc
0
99
0
9
0
9
0
tes glana
Set
02o
mA
Set
Analog
024
mA
Set
Analog
evruc
Set
Analog
11i
mA
Set
Analog
01i
mA
Set
Analog
12f
Freq.
Set
Analog
02f
Freq.
Set
Analog
11f
Freq.
Set
Analog
01f
Freq.
Set
Analog
91f
Freq.
Set
Analog
01f
Freq.
Set
Analog
91f
Freq.
Set
Analog
01f
Freq.
Set
Analog
92f
Freq.
Set
Analog
92f
Freq.
Set
Analog
02f
Freq.
Set
Analog
02f
Freq.
Set
Analog
91i
mA
Set
Analog
01i
mA
Set
Analog
91i
mA
Set
Analog
01i
mA
Set
Analog
22i
mA
Set
Analog
02i
mA
Set
Analog
92i
mA
Set
Analog
02i
mA
Set
Analog
92i
mA
Set
Analog
02i
mA
Set
Analog
nore
Set
Analog
ffore
Set
Analog
2 s
-----
Set
Analog
Set
Analog
Set
Analog
2
1
Operating-/Settings Diagram
Continuous
display
Start/stop pump
Change directly alterable values
= Lock (CODE 1)
= Lock (CODE 2)
Prime
Start batch (in"batch" operating mode only)
Cancel error
Check adjustable values
2
1
p. 45
p. 52
p. 44
p. 51
next page
Select the operating mode here first,
then carry out the settings in the SET menu.
Exceptions: Timer and PROFIBUS®.

Set
P
Set
Set
Set
Calib
Set
Calib
Set
Set
Set
p. 51
p. 49
p. 51
p. 49
p. 50
p. 34
p. 51
previous page

i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
#
N
*
Mem
Contact
Stop
Operating mode "Analog" 0-20 mA
Stroke rate
Feed rate
Total stroke number
Total litres
(feed quantity)
"External" display
Signal current
Strokes remaining
Batch size/
Litres remaining
Factor
"Mem" appears only when "memory" function activated
Stroke length
Operating mode "Manual"
Continuous display
Operating mode "Contact" with
memory and tansfer factor 5
Operating mode "Batch" with
memory and tansfer factor 5
$
#
!
N
Analog
Stop
&$
! 
L
Analog
Stop
JN
A
Analog
Stop


mA
Analog
Stop
#$
%
Analog
Stop
#$
%
Manual
Stop
#
$
%
Contact
Stop
#$
%
Batch
Stop

&
Freq.
Manual
Stop

&
Freq.
Contact
Stop
$
#
!
N
Stop
Contact

&

Freq.
Batch
Stop
$
#
!
N
Stop
Batch

#
%
/hL
Manual
Stop
$
#
!
N
Stop
Manual
&$
! 
L
Stop
Contact
&$
! 
L
Stop
Batch
&$
! 
L
Stop
Manual
JN
A
Stop
Contact
Mem
J
N
A
Stop
Batch
Mem
#
N
*
Mem
Batch
Stop




L
*
Mem
Batch
Stop
*
Mem
Batch
Stop
#
*
Mem
Contact
Stop


#

&
Freq.
Analog
Stop

#
%
/hL
Analog
Stop
Continuous
display
= UP and/or DOWN arrow keys, directly alterable values
Operating mode ”Contact” with
memory and transfer factor 5
Operating mode ”Batch” with
memory and transfer factor 5

Page 6 ProMinent®
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Imprint
Operating Instructions for ProMinent®Sigma/ 2 S2Ba/S2Ca
© ProMinent Dosiertechnik GmbH, 2002
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg ·Germany
[email protected]
www.prominent.de
Subject to technical modifications.
Imprint

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Page 7
ProMinent®
Table of contents
Page
Device Identification/Identcode 9
1Notes on safety of ProMinent®metering pumps 11
1.1 Summary of additional safety instructions for the EX version
of the pump (in accordance with ATEX) 11
1.2 General notes 13
1.3 Notes on installation, start-up and operation 13
1.4 Notes on maintenance and repair 14
2Product description S2Ba/S2Ca 15
2.1 Identification of pump type 15
2.2 Design/Functional description 15
2.2.1 Functional description, drive 15
2.2.2 Stroke movement 16
2.2.3 Metering capacity diagram 17
2.2.4 Functional description, delivery unit 19
2.2.5 Integrated overflow valve with bleeder function 20
2.2.6 Diaphragm rupture sensor 22
3Technical data 25
3.1 Technical data Sigma/ 2 25
3.1.1 Capacity data 25
3.1.2 Dimensions Sigma/ 2 27
3.1.3 Dimensions Sigma/ 2 with stroke adjustment motor 27
3.1.4 Motor data 28
3.1.5 Stroke actuator drive mechanism 28
3.1.6 Stroke adjuster drive mechanism 28
3.1.7 Electrical data, stroke sensor “Sigma”28
3.1.8 Electrical data, pacing relay “Sigma”29
3.1.9 Sound intensity level 29
4Start-up/Maintenance 30
4.1 Start-up 30
4.2 Maintenance 30
4.3 Replacement of wearing parts 31
5Features of the S2Ca metering pumps 33
5.1 Function description, motors 33
5.2 Function description, controller 33
5.3 Sockets, symbols and wiring diagram 35
5.4 Retrofitting relays 41

Page 8 ProMinent®
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Table of contents
6Control elements 42
7Settings 43
7.1. Check adjustable values 44
7.2 Change to settings mode 44
7.3 Select operating mode (MODE menu) 44
7.4 Settings for operating mode (SET menu) 45
7.4.1 Settings for “manual”operating mode 45
7.4.2 Settings for “analogue”operating mode (ANALG menu) 45
7.4.3 Settings for “contact”operating mode (CONTCT menu) 47
7.4.4 Settings for “batch”operating mode (BATCH menu) 49
7.5 Settings for programmable functions (SET menu) 50
7.5.1 Settings for “calibration”function (CALIB menu) 50
7.5.2 Settings for “auxiliary frequency”function (AUX menu) 51
7.5.3 Settings for the “flow”function (FLOW menu) 51
7.6 Setting code (CODE menu) 51
7.7 Cancel total stroke number or total litres (CLEAR window) 51
8Operating 52
8.1 Manual operation 52
8.2 Remote control 53
9Troubleshooting 53
10 Decommissioning and disposal 55
11 Spare parts and accessories 56
Annex 57
Motor data sheet 57
EC Declaration of Conformity 58
Exploded diagrams of liquid ends 59
Stroke actuator wiring diagram 63
Wiring diagram, stroke length adjuster 63

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Page 9
ProMinent®
Dulcodes UV-Desinfektionsanlage Identcode ordering system
ProMinent®
Identcode ordering system
Please enter the identcode on the device label into the grey box below.
S2Ba Sigma Basic Type (S2Ba)
HM Main drive, diaphragm
Pump type: (figures 1+2 = back pressure [bar], figures 3-5 = feed rate [l/h])
16050 16 bar; 50 l/h
16090 16 bar; 90 l/h
16130 16 bar; 130 l/h
12050* 10 bar; 48 l/h
12090* 10 bar; 86 l/h
12030* 10 bar; 125 l/h
07120 7 bar; 120 l/h
07220 7 bar; 220 l/h
04350 4 bar; 350 l/h * for SST versions, max. 12 bar
Liquid end materials:
PV PVDF
SS Stainless steel
Seal material:
TPTFE seal
Diaphragm:
0Standard diaphragm, PTFE version
1Double diaphragm with diaphragm rupture indicator (retro fit possible)
Liquid end version:
0No spring
1With 2 valve springs, Hastelloy C, 0.1 bar
4With pressure relief valve, Viton®seal, no valve spring
5With pressure relief valve, Viton®seal, and valve spring
Hydraulic connection:
0Standard threaded connector (according to technical data)
1Union nut and PVC insert
2Union nut and PP insert
3Union nut and PVDF insert
4Union nut and stainless steel insert
7Union nut and PVDF hose nozzle
8Union nut and stainless steel hose nozzle
Version:
0With ProMinent®logo (standard)
1Without ProMinent®logo
Electrical power supply:
S3ph, 230 V/400 V 50/60 Hz, 0.18 kW
M1ph, AC, 230 V/50/60 Hz, 0.18 kW
N1ph, AC 115 V 60 Hz, 0.18 kW
L3ph, 230 V/400 V, 50 Hz, (EExe, EExde)
P3ph, 230 V/400 V, 60 Hz, (EExe, EExde)
R3ph, variable speed motor, 230/400 V, 0.37 kW
VVariable speed motor with integrated speed control 1 pH,
230 V, 50/60 Hz
Z1ph, variable speed control set 1 ph, 230 V, 50/60 Hz
1No motor, with B14 flange (Gr. 71 (DIN))
2 No motor, C 56 flange (NEMA)
3No motor, B5 Gr. 63 (DIN)
4No motor, B5, Gr. 70 (DIN)
Motor version:
0IP 55 (standard)
1Exe version (II 2G EExe II T3)
2Exde version (II 2G EExde IIC T4)
AATEX type drive
Stroke sensor:
0No stroke sensor (standard)
1with stroke sensor (Hall sensor, no connection cable)
2Pacing relay (reed relay)
3Stroke sensor (Namur) intrinsically safe
Stroke length adjustment:
0Manual (standard)
1With stroke positioning motor, 230 V/50/60 Hz
2With stroke positioning motor, 115 V/50/60 Hz
3With stroke control motor,
0...20 mA 230 V/50/60 Hz
4With stroke control motor
4...20 mA 230 V/50/60 Hz
5With stroke control motor
0...20 mA 115 V/50/60 Hz
6With stroke control motor
4...20 mA 115 V/50/60 Hz
S2Ba ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Viton®is a registered trademark of DuPont Dow Elastomers.

Page 10 ProMinent®
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Identcode ordering system
Identcode ordering system
Please enter the identcode on the device label into the grey box below.
S2Ca Sigma Control Type (S2Ca)
HM Power end, diaphragm
Pump typ: (figures 1+2 =back pressure [bar],figures 3-5 =feed rate [l/h])
16050 16 bar; 60 l/h
16090 16 bar; 95 l/h
16130 16 bar; 136 l/h
12050* 10 bar; 60 l/h
12090* 10 bar; 95 l/h
12130* 10 bar; 136 l/h
07120 7 bar; 148 l/h
07220 7 bar; 232 l/h
04350 4 bar; 350 l/h * for SST versions, max. 12 bar
Liquid end materials:
PV PVDF
SS Stainless steel
Seal material:
TPTFE seal
Displacement element:
0Standard diaphragm
1Double diaphragm with rupture indicator incorporating “Pump stopping”function
2Double diaphragm with rupture indicator incorporating “Pump alarm”function
Liquid end version:
0No springs
1With 2 valve springs,Hastelloy C,0.1 bar
4With relief valve,Viton
®
seal,no valve spring
5With relief valve,Viton
®
seal,with valve spring
Hydraulic connection:
0Standard threaded connector (according to technical data)
1Union nut and PVC insert
2Union nut and PP insert
3Union nut and PVDF insert
4Union nut and stainless steel insert
7Union nut and PVDF hose nozzle
8Union nut and stainless steel hose nozzle
Version:
0With ProMinent®logo
1Without ProMinent®logo
Electrical power supply:
U1ph 100-230 V ±10 %, 50/60 Hz
Cable and plug:
A2m European
B2m Swiss
C2m Australian
D2m USA
Relays:
0No relay
1With fault indicating relay (N/C)
3 With fault indicating relay (N/O)
4As 1 with pacing relay
5As 3 with pacing relay
FPower relay N/C
GPower relay N/O
Control variant:
0Manual + external with pulse control
1Manual + external + pulse control
+ analogue
4As 0 + process-timer
5As 1 + process-timer
P PROFIBUS®
Access code:
0No access code
1With access code
Metering monitor:
0 Input with pulse evaluation
1Input with permanent contact
evaluation
Stroke length
adjustment:
0Manual
CManual + calibration
S2Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Viton®is a registered trademark of DuPont Dow Elastomers.