PRONAR PRONAR 5110 User manual

PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
tel.: [phone] [phone]
[phone] [phone]
fax: [phone] [phone]
www.pronar.pl
OPERATOR'S MANUAL
AGRICULTURAL TRACTOR
PRONAR 5110
PRONAR 5115
PRONAR 5130
PRONAR 5135
PRONAR 5235
ISSUE 2A-08-2009 PUBLICATION NO 97N-00.00.00.00-UM
EN

OPERATOR'S MANUAL
AGRICULTURAL TRACTOR
PRONAR 5110
PRONAR 5115
PRONAR 5130
PRONAR 5135
PRONAR 5235
ISSUE 2A-08-2009 PUBLICATION NO 97N-00.00.00.00-UM

This operator's manual is an integral part of the tractor's
documentation.
Please read these instruction carefully before using the tractor
and observe all safety precautions contained herein.
If these instructions are lost or damaged, please order a new
copy from the manufacturer.
If tractor is sold or made available to another user, please
enclose these Operator's Manual.

TABLE OF CONTENTS
Section 1: GENERAL INFORMATION............................................................................................ 1-1
INTRODUCTION ........................................................................................................................ 1-2
SYMBOLS AND TERMS APPEARING IN THIS OPERATOR'S MANUAL ................................... 1-3
FACTORY GUARANTEE............................................................................................................ 1-4
HANDING OVER TRACTOR TO PURCHASER.......................................................................... 1-4
Section 2: SAFETY ADVICE........................................................................................................... 2-1
GENERAL REQUIREMENTS...................................................................................................... 2-2
SAFE TRACTOR OPERATION................................................................................................... 2-2
SAFE TRACTOR WORK ............................................................................................................ 2-2
DRIVING THE TRACTOR........................................................................................................... 2-3
SAFETY RULES WHEN UNDERTAKING TRANSPORT WORK................................................. 2-3
TRACTOR WORKWITH POWER TAKEOFF SHAFT (PTO) ENGAGED..................................... 2-4
FIRE SAFETY RULES................................................................................................................ 2-4
SAFETY RULES FOR WORK ON SLOPES................................................................................ 2-4
INFORMATION AND WARNING DECALS.................................................................................. 2-5
Section 3: IDENTIFICATION DATA ............................................................................................... 3-1
Section 4: STEERING AND OPERATING CONTROLS.................................................................. 4-1
CAB............................................................................................................................................ 4-2
POSITIONING OF CONTROLS.................................................................................................. 4-4
INDICATOR PANEL.................................................................................................................... 4-7
MULTIFUNCTION SWITCHES..................................................................................................4-10
IGNITION...................................................................................................................................4-11
ENGINE RPM CONTROL..........................................................................................................4-12
DRIVER'S SEAT........................................................................................................................4-13
VENTILATION, HEATING AND CAB AIR CONDITIONING SYSTEM.........................................4-16
STEERING SYSTEM.................................................................................................................4-19
BRAKES....................................................................................................................................4-19
FRONT AXLE DRIVE.................................................................................................................4-20
DIFFERENTIAL LOCK MECHANISM.........................................................................................4-21
REAR POWER TAKE-OFF SHAFT (PTO) .................................................................................4-22
Section 5: USING THE TRACTOR.................................................................................................. 5-1
STARTING THE TRACTOR........................................................................................................ 5-2
MOVING OFF............................................................................................................................. 5-5
STOPPING ENGINE AND TRACTOR......................................................................................... 5-7
REAR THREE-POINT LINKAGE................................................................................................. 5-8
HITCHING APPLIANCES ..........................................................................................................5-12
CONTROL OF LIFT WITH THE AID OF THE EHR ELECTRO-HYDRAULIC SYSTEM...............5-14
EXTERNAL HYDRAULIC SYSTEM ...........................................................................................5-16
PNEUMATIC TRAILER BRAKING SYSTEM..............................................................................5-20
HYDRAULIC TRAILER BRAKING SYSTEM...............................................................................5-22
CHANGE OF FRONT AND REAR DRIVE AXLE TRACK ...........................................................5-23
FRONT WHEEL TURNING ANGLE ADJUSTMENT...................................................................5-24
WHEEL DIMENSION CHOICE PRINCIPLES.............................................................................5-25
INCREASING THE TRACTION PROPERTIES OF PRONAR TRACTORS.................................5-26
ELECTRICAL SYSTEM.............................................................................................................5-28
REFUELLING TRACTOR ..........................................................................................................5-32
OPENING ENGINE BONNET....................................................................................................5-33
WASHING TRACTOR................................................................................................................5-33
RUNNING IN TRACTOR............................................................................................................5-34
TOWING TRACTOR..................................................................................................................5-34

Section 6: MAINTENANCE............................................................................................................. 6-1
MAINTENANCE OF TRACTOR AFTER RUNNING IN P-1 (50 ENGINE HOURS)....................... 6-2
SERVICE INSPECTION PROGRAMME...................................................................................... 6-3
LUBRICATION POINTS (EVERY 50 MTH OF WORK)................................................................ 6-4
SERVICE INSPECTION (PC) AFTER 10 ENGINE HOURS WORK OR DAILY............................ 6-5
SERVICE INSPECTION (P-2) AFTER 250 ENGINE HOURS WORK.......................................... 6-9
SERVICE INSPECTION (P-3) AFTER 500 ENGINE HOURS WORK.........................................6-17
SERVICE INSPECTION (P-4) AFTER 1000 ENGINE HOURS WORK.......................................6-21
GENERAL MAINTENANCE.......................................................................................................6-24
RECOMMENDED FUEL, OILS, GREASES AND OPERATING LIQUIDS
IN PRONAR P5 TRACTORS .....................................................................................................6-26
PREPARATION OF TRACTOR FOR STORAGE .......................................................................6-27
PREPARATION OF TRACTOR FOR WORK AFTER A LONG PERIOD OF STORAGE.............6-27
Section 7: TECHNICAL SPECIFICATION....................................................................................... 7-1
Section 8: REFERENCE LISTS OF OILS ....................................................................................... 8-1

1-1
SECTION
1
GENERAL
INFORMATION
INTRODUCTION
SYMBOLS AND TERMS APPEARING IN THIS OPERATOR'S MANUAL
FACTORY GUARANTEE
HANDING OVER TRACTOR TO PURCHASER

Section 1: GENERAL INFORMATION
1-2
INTRODUCTION
The PRONAR agricultural tractors, due to their parameters and the attachments and mounting
appliances incorporated, are able to work in combination with multiple mounted, semi-mounted and towed
agricultural machines. The combination of the PRONAR tractor and the machine (implement) will accomplish
completely all operations on your farm. Due to continuous improvement of the reliability and design
development by the manufacturer, PRONAR tractors are reliable operating equipment. They may equally
perform field work, transport and other work depending on the machines or implements with which they are
linked. Information contained herein is current at date of publication. As a result of improvements, some
numerical values and illustrations contained in this publication may not correspond to the factual
specification of the tractor supplied to the user. The manufacturer reserves the right to introduce design
changes in tractors produced that facilitate operation and improve the quality of their work, without making
minor amendments to this Operator's Manual. Please send comments and observations on the subject of the
design and operation of the tractor to the manufacturer. This information enables objective evaluation of the
tractors produced and provides indications for their further improvement. Information on significant design
changes is passed on to users on information inserts attached to this Operator's Manual (annexes).
This Operator's Manual is an integral part of the machine's documentation. Before using the
machine, the user must carefully read this Operator's Manual and observe all recommendations. This
guarantees safe operation and ensures malfunction free work of the tractor. The tractor is designed to meet
obligatory standards, documents and legal regulations currently in force.
The manual describes the basic safety rules and operation of PRONAR tractors. If the information
contained in the Operator's Manual needs clarification then the user should refer for assistance to the sale
point where the tractor was purchased or to the manufacturer.
Manufacturer's address:
PRONAR Sp. z o.o.
ul. Mickiewicza 101A
17-210 Narew
Contact telephones
[phone] [phone]
[phone] [phone]
ATTENTION:
Continuous improvement of the tractor and the associated changes in design may cause this
Operator's Manual not correspond to a small degree with the tractor's actual specification. In the
event of any uncertainties please refer to us by letter or telephone.

Section 1: GENERAL INFORMATION
1-3
SYMBOLS AND TERMS APPEARING IN THIS OPERATOR'S MANUAL
Text that is marked or enclosed in brackets draws attention to:
- the possibility of the occurrence of a dangerous situation for the operator (driver) in
the event of not observing warnings or instructions;
- important information for the correct operation of the tractor.
Information, descriptions of danger and precautions and also recommendations and orders associated with
user safety instructions are marked:
and also preceded by the word "DANGER”. Failure to observe the instructions may endanger the machine
operator's or other person's health or life.
Particularly important information and instructions, the observance of which is essential, are distinguished in
the text by the sign:
and also preceded either word "ATTENTION". Failure to observe the instructions may lead to damage to the
machine as a result of improper operation, adjustment or use.
All expressions of direction (left, right, forward, reverse) given in the Operator's Manual are always in accord
with the direction of travel of the tractor forwards.
Working hour (mth) – one working hour indicated on the indicator means that the tractor operated for one
hour at nominal engine revolutions. If tractor operates at lower engine revolutions than nominal
one working hour will be indicated after a time which is proportionally longer.
n·t
M=
n z
where:
M - working hours, [mth]
n - engine revolutions within time unit, [rpm]
t - tractor working time expressed in hours, [h]
n
z
- nominal engine revolutions within time unit, [rpm]

Section 1: GENERAL INFORMATION
1-4
FACTORY GUARANTEE
The manufacturer handing over the new tractor guarantees that the product has no faults in
workmanship or material that could be revealed in the production process.
The guarantee involves tractor repairs (replacement parts included) at the cost of the guarantor
(defined in the guarantee book). The detailed guarantee regulations are contained in the guarantee book
attached to each tractor. The guarantee book is the only document enabling the purchaser of the tractor to
benefit from guarantee service at authorised service points and cannot be replaced.
ATTENTION: Equipment protected by lead seals may only be repaired by authorised
personnel of service centre. Unauthorised breaking of seals shall cause loss of
guarantee entitlement
ATTENTION: Failure to observe instructions contained in Tractor Operator's Manual
shall cause loss of entitlements arising from the guarantee.
Costs of repairs of damages arising as a consequence of use contrary to Operator's
Manual shall be borne by the tractor's purchaser.
HANDING OVER TRACTOR TO PURCHASER
The new tractor shall be started for the first time by the guarantee mechanic or the authorised
employee of the commercial service provider.
The first start-up includes specific inspections and checks of tractor operation and also advising and
cautioning the purchaser on the basic principles of using the tractor. It is recommended that the person, who
shall operate and use the tractor is present. The owner or user shall obtain instruction on the following
elements:
•instructions referring to safe operation of the tractor,
•location and significance of engine and tractor numbers,
•indicators and steering equipment,
•running-in,
•method of starting and stopping,
•selection of gears depending on working conditions,
•use and adjustment of brakes and clutch,
•use and adjustment of differential lock mechanism,
•application of PTO,
•operation and control of hydraulic system,
•connection and disconnection of implements to rear and front (optional) three-point linkage,
•oil and grease lubrication points,
•change of oils,
•change and cleaning of filters,
•operation and air bleeding of fuel system,
•engine cooling system, v-belt tension,
•electrical system operation,
•steering system and change of wheel track spacing,
•tyre pressure,
•connection, application and control of external hydraulics,
•securing nuts and bolts,
•transport and storage of fuel.

2-1
SECTION
2
SAFETY ADVICE
GENERAL REQUIREMENTS
SAFE TRACTOR OPERATION
SAFE TRACTOR WORK
DRIVING THE TRACTOR
SAFETY RULES WHEN UNDERTAKING TRANSPORT WORK
TRACTOR WORK WITH POWER TAKEOFF SHAFT (PTO) ENGAGED
FIRE SAFETY RULES
SAFETY RULES FOR WORK ON SLOPES
INFORMATION AND WARNING DECALS

SECTION 2: SAFETY ADVICE
2-2
GENERAL REQUIREMENTS
•Observation of safety regulations and also road traffic regulations ensures the safety of the driver, other
users and the tractor.
•Carefully read the Operator's Manual before starting the tractor, because insufficient knowledge may
endanger the operator and the equipment.
•The tractor shall be operated by a driver having the appropriate driving licence and knowledge of the
principles of correct operation and use of tractors and agricultural machinery (implements).
•PRONAR P5 tractors are equipped with safer KS-10 cab suitable for carrying passengers on public roads.
Do not carry a passenger on public roads.
SAFE TRACTOR OPERATION
•Before beginning work make a visual inspection of the tractor, its mounting and towing appliances, linked
machines ( implements) and do not begin work without assuring yourself of full and correct linkage.
•Always apply secure connection to towed machines (original towing pin and its safety protection).
•Regulate the three-point linkage, so that the machine (implement) mounted on it in transport position is
rigidly connected with the tractor.
•Perform all servicing of the tractor and its equipment with utmost care, and especially the braking and
steering systems, so that they are always in excellent technical condition, because they are vital to your
safety.
•All actions connected with cleaning and washing, preparing for work and technical servicing are performed
when the engine is not running and the tractor's handbrake is engaged.
•The cooling system is under pressure while the engine is running (there is a pressure valve in the radiator
cap). Therefore do not unscrew the radiator cap while the engine is running, and when unscrewing it do
so very slowly and carefully, to gradually lower the pressure in the system.
•When draining of hot liquid from the cooling system, or oil from the driving system assemblies and steering
system apply particular care to avoid danger of scalding.
•Do not approach the tractor with an open flame (even a burning cigarette) when refuelling, servicing the
fuel system and inspecting batteries.
•Do not make any modifications, and not mount parts and assemblies, which modify the tractor's structure
without consulting the tractor's manufacturer.
SAFE TRACTOR WORK
•Before starting the engine or work with the tractor install all protective guards.
•Before starting the engine check that all steering controls (levers, hand wheels and switches) are in
neutral position. This way you prevent accidental movement of the tractor and connected machines.
•Do not start the engine and do not operate control levers (pedals) unless you are seated in the driver's
seat.
•Before moving from place release handbrake and make sure that any persons assisting in service or
linking machinery are not in danger, especially that they are not between tractor and linked machine
(implement). Warn them of intention to move, using the horn.
•Children must be kept away from tractor and agricultural machinery.
•Do not dismount from the tractor if it is in motion.
•Before leaving the cab stop the engine and engage handbrake.
•Do not work with the tractor in closed rooms without intensive and efficiently operating ventilation, because
inhaling the exhaust fumes can be fatal.
•If the engine or the steering system is operating incorrectly while driving, stop the tractor, because the
tractor in such a situation requires significant strength applied to the steering wheel in order to steer it.
•DO NOT work and do not allow your helpers to work under machines (implements) that are raised by
tractor linkage.
•Do not leave machines (implements) raised by the tractor linkage, while tractor is idle for long periods.
•In the event that the wheels of the tractor front axle loose contact with the ground after raising a machine
(implement) attached to the three-point linkage, apply weights to front axle. If the tractor front axle in spite of
this does not obtain stable contact with the ground (enabling free manoeuvring of the tractor and implement
combination) DO NOT work with that machine or implement.
•Make sure that before raising or lowering three-point linkage mounted machines (implements) and also
before turning that there is no risk of collision with people or objects or any other danger.
•DO NOT work with PTO shaft, which drive machines and implements from the tractor PTO, without guard
covers.

SECTION 2: SAFETY ADVICE
2-3
•While checking (while parked) linked machines (implements) driven by tractor PTO disconnect PTO drive.
•In the event of using supplementary or assisting assemblies make certain that they are compatible with the
tractor. Familiarise yourself with the principles of their correct mounting and operation with the tractor.
ATTENTION: In the event of using a fore end loader observe the maximum permissible
front axle loading and also recommended (permissible) speed. Counterweights should
also be applied to the rear linkage system.
The fore end loader must not be used without a counterweight suspended from rear
three-point linkage.
DANGER: If you use the tractor incorrectly, it may be dangerous to you, other persons
and the surroundings. Do not work with equipment not designated to work in
combination with the tractor!
DRIVING THE TRACTOR
To avoid dangerous situations (especially where tractor is at risk of overturning) be careful and pay
attention when driving the tractor. Adjust speed to the surface conditions, especially when moving across
uneven (hilly) terrain, when passing ditches, on slopes and at corners (turning points). Do not make sharp
turns at full loading and high tractor speeds.
SAFETY RULES WHEN UNDERTAKING TRANSPORT WORK
While travelling along roads - also private roads, always observe traffic regulations in force in the
country where the tractor is travelling.
•When driving on public roads, the tractor shall be equipped with
a reflective warning triangle, and on the tractor shall be mounted a triangular plate distinguishing slow-
moving vehicles. In the event that the tractor is moving linked to a trailer or machine, the triangular
distinguishing plate shall be mounted on the trailer or machine (according to regulations).
•Do not drive the tractor (with trailer, machine or implement) without effective braking and signalling light
installations in vehicle assembly or with installations of trailer (machine) not connected with tractor. This
could lead to an accident.
•Do not leave trailers (machines and implements) on public roads disconnected from tractor. In the event of
malfunction, drive onto verge, position warning reflective triangle (tractor and trailer optional equipment) in a
manner according to the regulations and turn on parking lights.
•Do not leave the tractor (tractor implement combination) on slope. In the event of the necessity to leave
implements, engage 1st gear, engage front axle drive (setting „engaged ”) and parking brakes.
•Do not exceed permissible speeds arising from the traffic code of the country of use (20 mph in the UK).
Do not drive on slopes with engine switched off, gear and travel direction lever of tractor in neutral position
(„disengaged”) or with depressed clutch pedal. This could lead to an accident.
•Do not carry people on trailers and machines (implements). It is forbidden!
•Take care that independent brake pedals are connected and operate simultaneously.
•Do not drive the tractor with a trailer if red indicator light is on signalling insufficient pressure in trailer
(trailers) braking. It may prevent effective braking.
•Only connect trailers and machines (implements) to tractor in the manner envisaged by the tractor
manufacturer i.e. using original drawbar pins with safety catches (cotter pins). Other connection methods
may pose danger.
•Do not work with trailers, of a total weight greater than 3 500 kg, without brakes.
•While towing the tractor, the traffic code shall be observed at all times. Tractor towing is permitted with an
engine switched off, effective steering system and with a speed not exceeding 6 mph.

SECTION 2: SAFETY ADVICE
2-4
TRACTOR WORK WITH POWER TAKEOFF SHAFT (PTO) ENGAGED
•In the event of necessity to inspect the machine (its disconnection) during work with machines
(implements) driven by the PTO, ensure that PTO does not rotate before leaving cab.
•While working with machines (implements) driven by PTO persons being
in the vicinity of rotating assemblies or machine elements must not wear loose clothing, because it might
pose danger.
•While working with stationary machines, driven by PTO, always engage parking brake, block front and rear
wheels and position front wheels for driving straight ahead.
•Do not wash, regulate or service machines (implements) driven by PTO when engine is running.
•Always use covering guard, and when PTO is not used, place protective covering over end of PTO shaft.
•Do not use shafts to drive machines without the complete guards envisaged in tractor design.
•Always apply the appropriately selected PTO shafts (depending on the driven machine's torque that needs
to be transferred). Torque value in Nm is normally given on guard of PTO.
FIRE SAFETY RULES
•Do not add, for any reason, petrol or mixtures to the diesel fuel because this may significantly increase the
danger of fire or explosion.
•Always screw the fuel cap tightly onto fuel tank inlet.
•Do not pour fuel while engine is running.
•Do not smoke cigarettes while pouring fuel and also while servicing fuel system.
•Do not fill the total capacity of fuel tank. Always leave a small space for fuel expansion.
•Always refuel after finishing work to reduce water vapour condensation occurring overnight in fuel tank.
•Do not store fuel and lubricant materials within the distance less than 3 m from the permanent parking
place of tractor. Equip the place with reliably operating fire extinguishing equipment.
•Be careful during repairs involving welding. Clean place of repair so that no fire may occur during work.
•Ensure the air-tightness of the exhaust system so that it cannot be contaminated, especially from the
exterior with flammable substances.
•Do not allow the occurrence of leaks from fuel and hydraulic systems.
•Equip tractor with GP-1X, BC-DB, or similar type of extinguishers and secure them
in fasteners.
SAFETY RULES FOR WORK ON SLOPES
In order to prevent air from entering the fuel system during work on slopes and undulating fields, the
quantity of fuel in the tank should always be a minimum of 1/4 fuel tank capacity.
If possible avoid driving tractor across the slopes (required directions - upwards and to bottom of field). If
work shall take place across slope, one should additionally:
•use the widest wheel spacing,
•make turns in an upwards direction,
•do not lift implements higher than necessary in order to make the manoeuvre (e.g. turn),
•check that tyre pressure in rear wheels is uniform,
•the travel speed at turns to the minimum,
•while using a reversible plough begin ploughing from the top of the elevation summit; thus the wheels on
the upwards side travel in the furrow trough - reducing the angle of inclination of the tractor.

SECTION 2: SAFETY ADVICE
2-5
INFORMATION AND WARNING DECALS
Information and warning decals presented on the following pages have been placed in the tractor in
the places indicated on the following illustrations. Their purpose is to assure your safety and that of people
working with you. Observe stickers and instructions concerning use, presented in these Instructions together
with tractor drivers.
ATTENTION: Keep stickers clean so that they are always legible.
If stickers are destroyed or become illegible obtain new ones from authorised dealer.
1
2
4
5
6
3
7
8
Figure 2-1 Location of safety signs on PRONAR P5 tractor.
Item 1. Location: on the left
central pillar inside cab
Before beginning servicing or
repair activity switch of engine
and remove key from ignition
Item 2. Location: on the left
central pillar inside cab
Item 3. Location: on the left central
pillar inside cab

SECTION 2: SAFETY ADVICE
2-6
Item 4. Location: rear part of cab, by right mudguard
Item 5. Location: rear of tractor on PTO shaft
cover
Item 6. Location: on alternator
housing
ATTENTION! To avoid serious
injury, do not place hands or
clothing near rotating fan and
drive belt.
Item 7. Location: on starter motor
housing
Do not make contact between
starter motor terminals to start
engine. Never start engine
standing on the ground. Only start
engine with key from the driver's
seat making sure that gear lever
and PTO are in neutral setting and
that the handbrake is engaged.
Item 8. Location: radiator housing
ATTENTION! Cooling system
under pressure. Wait until cooling
liquid chills and then carefully
unscrew radiator cap.

3-1
SECTION
3
IDENTIFICATION
DATA

SECTION 3: IDENTIFICATION DATA
3-2
a) b)
Figure 3-1 Location of manufacturer's plates
a - tractor data plate; b - cab data plate;
Tractor's number (chassis) is placed on plate located on the rear right side of tractor cab near
electric socket (see Figure 3-1 item a) and on the right side of front axle support.
Type and number of tractor cab is placed on plate located on the near side of the track cab on right side
(Figure 3-1 position b)
Figure 2-3 Location of front axle plate (on right side of
tractor) Figure 3-2a Location of IVECO engine rating plate (on oil tank, on the right side of engine)
ZF type
DANA type
Figure 3-3 Location of front axle plate (on right side of tractor)