Pryor Marktronic 3000 BenchDot 60-60E User manual

Issue 1.9 – Nov 2015 eng105
MARKTRONIC™ MARKING
SYSTEM USER GUIDE
EDWARD PRYOR & SON LIMITED
EGERTON STREET
S EFFIELD
S1 4JX
www.pryormarking.com
support@pryormarking.com
Telephone No. - 0114 276 6044
Facsimile No. - 0114 276 6890
Serial No.:
Serial Number


Edward Pryor & Son Ltd
Egerton Street
Sheffield
England S1 4JX
Telephone 0114 276 6044
Facsimile No. 0114 276 6 90
Registered in England No. 313230 Registered Office: As Above
EC DECLARATION OF CONFORMITY
DESCRIPTION OF MACHINERY:
SERIAL NUMBER:
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
THIS MACHINE COMPLIES WITH THE FOLLOWING DIRECTIVE:
: The machine y Di ective 2006/42/EC
as implemented by The Supply of Machine y (Safety) Regulations 2008 (SI No.
2008/1597) and The Supply of Machine y (Safety) (Amendment) Regulations 1994
(SI No. 2063).
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
THIS MACHINERY AS DESCRIBED IN THIS DECLARATION OF CONFORMITY
CONFORMS IN ALL RESPECTS WITH THE ESSENTIAL HEALTH & SAFETY
REQUIREMENTS STATED IN THE ABOVE LISTED DIRECTIVES, STANDARDS AND
SPECIFICATIONS.
SIGNED: ..............................................................TITLE: Managing Di ecto .......
DATE: ......................................................
EMPOWERED TO SIGN ON BEHALF OF THE RESPONSIBLE PERSON, MR N.
ANDREW, DIRECTOR OF EDWARD PRYOR AND SON LTD. AT THE ABOVE
ADDRESS.
Conformity 1 - Issue 5 – 07/17


Edward Pryor & Son Ltd
Egerton Street
Sheffield
England S1 4JX
Telephone 0114 276 6044
Facsimile No. 0114 276 6 90
Registered in England No. 313230 Registered Office: As Above
DECLARATION OF INCORPORATION
DESCRIPTION OF MACHINERY:
SERIAL NUMBER:
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
THIS IS TO CERTIFY THAT THE EQUIPMENT DETAILED ABOVE COMPLIES
WITH THE FOLLOWING DIRECTIVES:
: The machine y Di ective 2006/42/EC
as implemented by The Supply of Machine y (Safety) Regulations 2008 (SI No.
2008/1597) and The Supply of Machine y (Safety) (Amendment) Regulations 1994
(SI No. 2063).
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
THIS MACHINERY MUST NOT BE PUT INTO SERVICE UNTIL THE MACHINERY
INTO WHICH IT IS TO BE INCORPORATED HAS BEEN DECLARED IN
CONFORMITY WITH THE PROVISIONS OF THE EC MACHINERY DIRECTIVE.
SIGNED: ..............................................................TITLE: .......Managing Di ecto .............
DATE: ......................................................
EMPOWERED TO SIGN ON BEHALF OF THE RESPONSIBLE PERSON, MR N.
ANDREW, DIRECTOR OF EDWARD PRYOR AND SON LTD. AT THE ABOVE
ADDRESS.
Incorporation 1 - Issue 4- 0 /17


HEALTH & SAFETY
Marktr nic Marker
This covers essential health and safety of the Marktronic Marking machine. It is
intended to supplement and support the training given by the suppliers of the
equipment and the operation manuals.
Weight f Machine and Ancillary Equipment
BenchDot300-150ZA Marking Unit
54Kg
inc. Base and Column
BenchDot150-150ZA Marking Unit 44Kg
inc. Base and Column
BenchDot100-100ZA Marking Unit 40Kg
inc. Base and Column
MarkMate Marking Unit 13Kg
Inc. Base and Column
Marking Controller 7Kg
Circumferential Fixture 10Kg
Magnetic Chuck 10Kg
The weights quoted are approximate.
Handling
Care must be taken when moving or handling not to drop the equipment, causing
damage to operators or other persons handling the machinery. It is advisable when
lifting the machine to have two people to lift, using the base and column, it must not
be lifted by the cover.
N ise Emissi ns
Depending on the nature of the workpiece and any support required noise emitted
by the machine when marking may exceed 70dB(A)Leq. Where it is established
that noise emissions may exceed current regulations, noise control methods (eg. ear
defenders/machinery guards) should be utilised.
Electrical Hazards
To prevent electrical shock do not remove the cover of the controller or marking
head. There are no user serviceable parts inside. Refer servicing to qualified
service personnel. Only connect the controller to the correct supply voltage. This is
clearly marked on the rear of the controller.

P ssible Hazards whilst Operating
The motors are low force and inertia; they therefore present a low risk when used in
accordance with manufacturer’s instructions. Care should be taken in the vicinity of
the marking head whilst setting, operating or maintaining the machine. It is important
when operating the machine that any object other than the work piece to be marked
is kept away from the marking area.
Eye protection should be worn when operating the machine.
We would also remind UK employers of the general risk assessment requirement in
the Management of ealth and Safety at Work Regulations and in addition the
requirement to ensure that work equipment is used only for the operation for which it
is suitable in accordance with the Provision and Use of Work Equipment
Regulations.
Users outside of the UK are reminded to ensure they are compliant with local
legislation and to ensure adequate control measure are in place to reduce risk to an
acceptable level.
Installing and C mmissi ning
It is essential to read the user manual(s) prior to use.
Disp sal and Dec mmissi ning
The LCD contains a hazardous liquid. It should be disposed of in accordance with
current regulations.
The controller contains a lithium battery. It should be disposed of in accordance with
current regulations.
Stability f the machine
Two bolt holes are provided in the base of the machine to fasten it down.
Emergency St p
An emergency stop is supplied with the controller. This should not be confused with
the remote start/stop pendant. When pressed all mechanical movement is
immediately stopped and power is disconnected from the drive circuits. Any
information which has not been saved will be lost. Once activated the emergency
stop button can be released by twisting it. Releasing the emergency stop will not
reactivate the machine until appropriate commands are executed from the keyboard.

Marktronic User Guide 1
CONTENTS
1.
ABOUT THIS MANUAL ........................................................................................................................ 1-1
I
NTRODUCTION
................................................................................................................................................ 1-1
Bench / Column Mount Machines .............................................................................................................. 1-2
Marktronic BenchDot™ Compatible Options ............................................................................................ 1-2
I
NTEGRATED
M
ACHINES
.................................................................................................................................. 1-3
I
N
D
OT
™
C
OMPATIBLE
O
PTIONS
...................................................................................................................... 1-3
P
ORTABLE
M
ACHINES
..................................................................................................................................... 1-4
P
ORTABLE
C
OMPATIBLE
O
PTIONS
................................................................................................................... 1-4
2.
SYSTEM OVERVIEW ............................................................................................................................ 2-2
T
HE
C
ONTROLLER AND
S
OFTWARE
.................................................................................................................. 2-2
T
HE MARKING HEAD
........................................................................................................................................ 2-2
D
OT MARKING
(E
&
DP
M
ODELS
) ................................................................................................................... 2-2
V
ARIDOT MARKING
.......................................................................................................................................... 2-3
S
CRIBE
M
ARKING
(SP
&
SDPH
M
ODELS
) ....................................................................................................... 2-3
.
GUIDE TO EFFECTIVE MARKING ................................................................................................... -1
F
IXTURING
....................................................................................................................................................... 3-1
W
ORK PIECE MATERIAL
................................................................................................................................... 3-1
S
URFACE FINISH
............................................................................................................................................... 3-1
W
ORK PIECE FLATNESS
.................................................................................................................................... 3-1
D
EPTH OF MARK
(D
OT
M
ARKING
) ................................................................................................................... 3-2
(90°
S
TYLUS
–
N
OTE MARKING DEPTHS VARY DEPENDING ON MATERIAL HARDNESS AND STYLUS TIP ANGLE
) 3-2
M
ARKING GAP
(D
OT
M
ARKING
) ....................................................................................................................... 3-2
S
TYLUS TIP ANGLE
(D
OT
M
ARKING
) ................................................................................................................ 3-2
C
HARACTER SIZE
(D
OT
M
ARKING
) .................................................................................................................. 3-3
M
ARKING GAP
(S
CRIBE
M
ARKING
) .................................................................................................................. 3-3
D
EPTH OF MARK
(S
CRIBE
M
ARKING
) ............................................................................................................... 3-3
M
ARKING FORCE
(S
CRIBE
M
ARKING
) .............................................................................................................. 3-3
S
TYLUS TIP
R
ADIUS
(S
CRIBE
M
ARKING
) .......................................................................................................... 3-4
S
TYLUS TIP ANGLE
(S
CRIBE
M
ARKING
) ............................................................................................................ 3-4
4.
GETTING STARTED ............................................................................................................................. 4-1
S
ETTING UP
...................................................................................................................................................... 4-1
C
ONFIGURING THE CONTROLLER
...................................................................................................................... 4-1
M
ODE
.............................................................................................................................................................. 4-2
S
OLENOIDS
...................................................................................................................................................... 4-2
E
LECTRIC
Z,
C
IRCUMFERENTIAL
,
L
ABEL FEED
,
F
OIL FEED
............................................................................... 4-2
L
AYOUTS
......................................................................................................................................................... 4-3
C
REATING A LAYOUT
....................................................................................................................................... 4-3
P
REVIEW
.......................................................................................................................................................... 4-4
T
RIAL RUN
....................................................................................................................................................... 4-4
M
ARKING A LAYOUT
........................................................................................................................................ 4-4
S
AVING A LAYOUT
........................................................................................................................................... 4-5
L
OADING A LAYOUT
......................................................................................................................................... 4-5
D
ELETING A LAYOUT
....................................................................................................................................... 4-6
C
OPYING A LAYOUT
......................................................................................................................................... 4-6
5.
LAYOUTS ................................................................................................................................................ 5-1
I
NTRODUCTION
................................................................................................................................................ 5-1
L
INE
P
ARAMETERS
.......................................................................................................................................... 5-1
Contents ..................................................................................................................................................... 5-1
Font ............................................................................................................................................................ 5-3
Varidot ....................................................................................................................................................... 5-3
Repeat dot .................................................................................................................................................. 5-3
Mode .......................................................................................................................................................... 5-3

Marktronic User Guide 2
Prompt ........................................................................................................................................................ 5-4
Width.......................................................................................................................................................... 5-4
Angle .......................................................................................................................................................... 5-4
Radius ........................................................................................................................................................ 5-4
Z ................................................................................................................................................................. 5-4
Length ........................................................................................................................................................ 5-4
Direction .................................................................................................................................................... 5-4
Serial Increment, Every, Marked................................................................................................................ 5-4
Diameter/Position ....................................................................................................................................... 5-5
E
DITING LAYOUTS
............................................................................................................................................ 5-5
Editing keys ................................................................................................................................................ 5-5
Special character menu ............................................................................................................................... 5-5
Cut/paste menu ........................................................................................................................................... 5-6
6.
SERIAL NUMBERS AND VARIABLES .............................................................................................. 6-1
S
ERIAL NUMBERS
............................................................................................................................................. 6-1
Introduction ................................................................................................................................................ 6-1
Global serial number .................................................................................................................................. 6-1
Layout serial numbers ................................................................................................................................ 6-1
Automatically Resetting Layout Serial Numbers ....................................................................................... 6-1
Editing serial numbers ................................................................................................................................ 6-2
Serial number configuration ....................................................................................................................... 6-2
V
ARIABLES
...................................................................................................................................................... 6-2
Introduction ................................................................................................................................................ 6-2
Global variable ........................................................................................................................................... 6-2
Layout variables ......................................................................................................................................... 6-2
Editing variables......................................................................................................................................... 6-3
7.
TIME AND DATE FUNCTIONS ........................................................................................................... 7-1
I
NTRODUCTION
................................................................................................................................................ 7-1
S
ETTING TIME
/
DATE AND DATE FORMAT
.......................................................................................................... 7-1
T
IME
/
DATE IN A LAYOUT
.................................................................................................................................. 7-1
M
ONTH AND
Y
EAR CODES
............................................................................................................................... 7-1
S
HIFT CODES
.................................................................................................................................................... 7-2
A
DVANCED
S
HIFT
C
ODES
................................................................................................................................ 7-2
S
TART OF DAY
(SOD) ...................................................................................................................................... 7-2
8.
LOGOS ..................................................................................................................................................... 8-1
I
NTRODUCTION
................................................................................................................................................ -1
D
OT LOGOS
...................................................................................................................................................... -1
Creating dot logos ...................................................................................................................................... -1
Loading, saving and deleting dot logos ...................................................................................................... -1
Marking dot logos ...................................................................................................................................... -1
Advanced editing features .......................................................................................................................... -2
HPGL
LOGOS
................................................................................................................................................... -2
Creating HPGL logos ................................................................................................................................. -2
Transferring HPGL logos ........................................................................................................................... -2
Marking HPGL logos ................................................................................................................................. -3
Embedded logos ......................................................................................................................................... -3
9.
COMMUNICATIONS ............................................................................................................................. 9-1
I
NTRODUCTION
................................................................................................................................................ 9-1
USB
I
NTERFACE
.............................................................................................................................................. 9-1
F
IELD
B
US
O
PTIONS
......................................................................................................................................... 9-2
E
THERNET
TCP/IP
O
PTION
.............................................................................................................................. 9-2
C
ONFIGURATION
.............................................................................................................................................. 9-2
RS232
C
ONNECTOR PINOUT
............................................................................................................................ 9-3
B
ARCODE
(RS232
O
NLY
) ................................................................................................................................ 9-3
P
RINTER
........................................................................................................................................................... 9-4

Marktronic User Guide 3
R
EMOTE OPERATION
........................................................................................................................................ 9-4
S
ELECT LAYOUT
............................................................................................................................................... 9-5
Introduction ................................................................................................................................................ 9-5
Method ....................................................................................................................................................... 9-5
Feedback .................................................................................................................................................... 9-6
Wear warnings ........................................................................................................................................... 9-6
B
ATCH MODE
................................................................................................................................................... 9-6
Introduction ................................................................................................................................................ 9-6
Method ....................................................................................................................................................... 9-7
S
ERIAL
C
OMMAND
M
ODE
................................................................................................................................ 9-7
Method ....................................................................................................................................................... 9-7
Serial Command Line Commands .............................................................................................................. 9-7
Serial Command Example .......................................................................................................................... 9-
H
OST
............................................................................................................................................................... 9-
T
EST COMMUNICATIONS
.................................................................................................................................. 9-9
10.
DIGITAL INPUTS AND OUTPUTS .................................................................................................... 10-1
I
NTRODUCTION
.............................................................................................................................................. 10-1
C
ONFIGURATION
............................................................................................................................................ 10-1
C
ONNECTOR PINOUT
...................................................................................................................................... 10-1
I
NTERFACING
................................................................................................................................................. 10-1
Inputs ........................................................................................................................................................ 10-1
Outputs ..................................................................................................................................................... 10-2
24V supply ............................................................................................................................................... 10-2
I/O
P
ROGRAMMABLE MODE
........................................................................................................................... 10-2
I/O
S
ELECT LAYOUT MODE
............................................................................................................................ 10-3
I/O
S
PECIAL INTERFACE MODE
....................................................................................................................... 10-4
I/O
R
EMOTE MODE
........................................................................................................................................ 10-4
Test inputs/outputs ................................................................................................................................... 10-5
11.
MISCELLANEOUS ............................................................................................................................... 11-1
B
ACKUP
/
RESTORE
.......................................................................................................................................... 11-1
P
ASSWORDS
................................................................................................................................................... 11-1
C
OUNTERS
..................................................................................................................................................... 11-2
H
OME POSITION
............................................................................................................................................. 11-2
O
FFSETS
......................................................................................................................................................... 11-3
P
ROXIMITY SHIFTS
......................................................................................................................................... 11-3
Q
UALITY
/
SPEED
............................................................................................................................................ 11-4
V
ARIOUS MENU
............................................................................................................................................. 11-4
D
EFAULT LAYOUT
.......................................................................................................................................... 11-5
D
EFAULT LINE
................................................................................................................................................ 11-5
A
UTOLOAD
.................................................................................................................................................... 11-5
M
ARKING MODE
............................................................................................................................................ 11-5
G
ROUP NAMES
.............................................................................................................................................. 11-6
H
OT
K
EYS
..................................................................................................................................................... 11-6
S
PEEDS AND TIMINGS
..................................................................................................................................... 11-6
C
ONTROLLER RESET
...................................................................................................................................... 11-6
Soft reset .................................................................................................................................................. 11-6
Hard reset ................................................................................................................................................. 11-6
D
ATA
M
ATRIX
O
PTION
.................................................................................................................................. 11-7
E
NCODING
N
ON
P
RINTABLE CHARACTERS IN TO A
D
ATA
M
ATRIX CODE
.
...................................................... 11-
D
ATA
M
ATRIX
M
ARKING ON THE
M
ARK
M
ATE
. ............................................................................................. 11-9
L
INE
C
OMMANDS
......................................................................................................................................... 11-10
Link Line Commands ............................................................................................................................. 11-10
Marking the [ character .......................................................................................................................... 11-10
Split Line Command (V14.60 onwards) ................................................................................................. 11-10
D
ATA
E
NTRY VIA
P
ROMPT
M
ODE
................................................................................................................ 11-12
U
SING THE
M
ULTI
-M
ARK OPTION
. ............................................................................................................... 11-12
12.
MARKING HEADS ............................................................................................................................... 12-1

Marktronic User Guide 4
1 .
MARKING ASSEMBLIES ................................................................................................................... 1 -1
M
ARK
M
ATE
.................................................................................................................................................. 13-1
E
LECTRIC SOLENOID
(E) ................................................................................................................................ 13-1
P
NEUMATIC
D
EEP
M
ARKING ASSEMBLY
(DP) ............................................................................................... 13-1
F
AST
P
NEUMATIC
(FP)................................................................................................................................... 13-1
D
IAMOND
T
IP
S
CRIBE
A
SSEMBLY
(SP) .......................................................................................................... 13-1
C
ARBIDE
T
IP
S
CRIBE
A
SSEMBLY
(SP) ........................................................................................................... 13-1
H
EAVY
D
UTY
C
ARBIDE
T
IP
A
SSEMBLY
(SDPH) ........................................................................................... 13-1
T
WIN ELECTRIC SOLENOIDS
........................................................................................................................... 13-1
U
SING THE TWIN SOLENOID
............................................................................................................................ 13-2
14.
ELECTRIC Z AXIS ............................................................................................................................... 14-1
P
ROGRAMMABLE
P
OSITIONS RELATIVE TO THE
H
OME
S
ENSOR
P
OSITION
. ..................................................... 14-1
M
ANUALLY
J
OGGING THE
Z
AXIS
................................................................................................................... 14-2
U
SING
A
UTO
S
ENSE
™
TO
D
ETECT THE
P
ART
H
EIGHT
A
UTOMATICALLY
. ....................................................... 14-2
15.
CIRCUMFERENTIAL FIXTURE ....................................................................................................... 15-1
I
NTRODUCTION
.............................................................................................................................................. 15-1
S
ETTING UP THE
C
IRCUMFERENTIAL
F
IXTURE
................................................................................................ 15-1
S
ETTING UP THE
C
ONTROLLER
....................................................................................................................... 15-1
G
UIDE TO EFFECTIVE MARKING
...................................................................................................................... 15-1
C
HARACTER
S
IZE
........................................................................................................................................... 15-2
D
IAMETERS
.................................................................................................................................................... 15-2
C
IRCUMFERENTIAL
........................................................................................................................................ 15-2
N
ORMAL
........................................................................................................................................................ 15-3
16.
AUTO SENSE......................................................................................................................................... 16-1
M
ETHOD OF
O
PERATION
................................................................................................................................ 16-1
17.
FUNCTION KEY SEQUENCES .......................................................................................................... 17-1
I
NTRODUCTION
.............................................................................................................................................. 17-1
18.
AUTOMATIC LABEL FEED ................................................................................................................... 1
I
NTRODUCTION
................................................................................................................................................... 1
F
IXTURE
C
ONFIGURATION
.................................................................................................................................. 1
O
PERATING
M
ODES
............................................................................................................................................ 2
Manual Mode ................................................................................................................................................ 2
Batch Mode ................................................................................................................................................... 2
Automatic Mode ............................................................................................................................................ 2
Feed Utilities ................................................................................................................................................. 3
F6 Feed First Label ....................................................................................................................................... 3
F7 Eject Label ............................................................................................................................................... 3
F Feed Blank Label ..................................................................................................................................... 3
F9 Advance Pusher ....................................................................................................................................... 3
F10 Retract Pusher ........................................................................................................................................ 3
19.
ADVANCED FEATURES ..................................................................................................................... 19-1
F
ONT
E
DITOR
................................................................................................................................................. 19-1
L
OAD
HPGL
F
ONT
........................................................................................................................................ 19-1
O
UTPUT
S
ETTINGS
......................................................................................................................................... 19-2
L
OOKUP
......................................................................................................................................................... 19-4
W
ARNING
E
VENTS
......................................................................................................................................... 19-5
D
UPLICATE
L
ISTS
........................................................................................................................................... 19-
20.
MAINTENANCE ................................................................................................................................... 20-1
M
AINTAINING THE
E
LECTRIC
P
UNCH
............................................................................................................. 20-1
M
AINTAINING THE
A
UTO
S
ENSE
™
M
ODULE
................................................................................................. 20-1
E
LECTRONICS AND THEIR
P
ARTS
.................................................................................................................... 20-1
M
ETHOD OF OPERATION
................................................................................................................................. 20-2

Marktronic User Guide 5
C
ONFIGURATION OF THE CONTROLLER
........................................................................................................... 20-2
21.
FAULT FINDING ....................................................................................................................................... 1
C
ONTROLLER
...................................................................................................................................................... 1
The Controller screen is flashing on and off ................................................................................................. 1
The Controller does not power up when turned on ....................................................................................... 1
The Controller keeps rebooting to the bootloader screen. ............................................................................. 1
The Controller screen reports an ASM exception error. ............................................................................... 2
T
HE
M
ARKING
H
EAD
.......................................................................................................................................... 2
Marking head does not move ........................................................................................................................ 2
Head moving but not punching ..................................................................................................................... 2
Motors turning but not finding home ............................................................................................................ 2
Z Axis is stalling or making excessive noise (BenchDot™ machines) .......................................................... 3
M
ECHANICAL
F
AULT
A
NALYSIS
C
HARTS
............................................................................................................ 4
Quality of mark deteriorates .......................................................................................................................... 4
Depth of mark inconsistent ............................................................................................................................ 5
Mark of insufficient depth ............................................................................................................................. 5
Excessive depth of mark................................................................................................................................ 6
No movement of the Stylus when marking should take place ....................................................................... 6
No movement of the Marking Head in the X-Y Axis .................................................................................... 6
22.
PREVENTATIVE MAINTENANCE ................................................................................................... 22-1
C
ONTROLLER
M
EMORY
B
ACKUPS
................................................................................................................. 22-1
12
M
ONTHLY
................................................................................................................................................. 22-1
6
M
ONTHLY
................................................................................................................................................... 22-1
E
VERY
M
ONTH
.............................................................................................................................................. 22-1
E
VERY
D
AY
................................................................................................................................................... 22-1
2 .
MACHINE DRAWINGS ....................................................................................................................... 2 -1
P
ORTABLE
M
ACHINES
................................................................................................................................... 23-1
PortaDot 50-25 ......................................................................................................................................... 23-1
LD2HEAD1 Portadot 50-25 Assembly
LD200-A02 50-25 Case Assembly ........................................................................ 23-1
LD200-A01 50-25 Internals ....................................................................................................................................................... 23-2
PortaDot 130-30 ....................................................................................................................................... 23-3
10027339 130-30 Marking Head Assembly ............................................................................................................................... 23-3
PortaDot 100-75 ....................................................................................................................................... 23-4
HD2HEAD1 Portadot 100-75 Head Assembly ........................................................................................................................... 23-4
HD2HEAD1 PortaDot 100-75 Head Assembly .......................................................................................................................... 23-4
B
ENCH
M
OUNT
M
ACHINES
............................................................................................................................ 23-6
MarkMate ................................................................................................................................................. 23-6
Overall Assembly ....................................................................................................................................................................... 23-6
General Arrangement .................................................................................................................................................................. 23-6
................................................................................................................................................................. 23-6
Base Layout ................................................................................................................................................................................ 23-7
................................................................................................................................................................. 23-7
BenchDot Column .................................................................................................................................... 23-9
1001 377 3000 Column Assembly ............................................................................................................................................ 23-9
1001 61 3000 Column Base Kit .............................................................................................................................................. 23-9
10015545 3000 Z Axis Motor Assembly.................................................................................................................................. 23-10
3000 BenchDot 60-60 ............................................................................................................................ 23-10
10015609 3000 60x60 Marking Head Assembly ..................................................................................................................... 23-10
10015090 60mm X-Axis Slide Assembly ................................................................................................................................ 23-12
10015092 60mm Y-Axis Slide Assembly ................................................................................................................................ 23-13
3000 BenchDot 100-100 ........................................................................................................................ 23-14
100170 1 3000 100x100 Marking Head .................................................................................................................................. 23-14
100170 4 100mm X-AXIS SLIDE ASSEMBLY ..................................................................................................................... 23-15
100170 3 100mm Y-AXIS SLIDE ASSEMBLY ..................................................................................................................... 23-16
3000 BenchDot 150-150 ........................................................................................................................ 23-17
10014713 3000 150x150 Marking Head .................................................................................................................................. 23-17
10014701 150mm X-Axis Slide Assembly .............................................................................................................................. 23-1
10013 53 150mm Y-Axis Slide Assembly .............................................................................................................................. 23-19
3000 BenchDot 300-150 ........................................................................................................................ 23-20
100161 3 3000 300x150 Marking Head .................................................................................................................................. 23-20
10016171 300mm X-Axis Slide Assembly .............................................................................................................................. 23-21

Marktronic User Guide 6
10010046 3000 Electric Solenoid Assembly ............................................................................................................................ 23-22
Stylus & Nosepiece Range ....................................................................................................................................................... 23-22
I
NTEGRATED
M
ACHINES
.............................................................................................................................. 23-23
InDot 50-25 ............................................................................................................................................ 23-23
Integrator 50-25 Assembly ....................................................................................................................................................... 23-23
InDot 130-30 .......................................................................................................................................... 23-25
1002 636 InDot130-30 Marking Head .................................................................................................................................... 23-25
10027339 130-30 Mechanism .................................................................................................................................................. 23-25
InDot 60-60 ............................................................................................................................................ 23-26
1001509 Integrator 60-60 Assembly ...................................................................................................................................... 23-26
InDot 150-150 ........................................................................................................................................ 23-26
10016749 Integrator 150-150 Assembly .................................................................................................................................. 23-27
InScribe 140-40 ...................................................................................................................................... 23-27
24.
INSPECTION CHECKLIST ................................................................................................................ 24-1

Marktronic User Guide 1-1
1. ABOUT THIS MANUAL
Intr ducti n
This manual is a simple introduction to the Pryor range of dot
peen and scribe marking machines and also a complete
reference their functions.
The various machines can be broken down into 3 categories.
• Bench Mount (BenchDot™)
o Marking head mounted on an adjustable column.
• Integrated (InDot™)
o Marking head only, for custom integration in to production
processes.
• Portable (PortaDot™)
o Lightweight markers for manually taking the mark to the
part.
The tables in this section describe the range of machines covered by this manual
and a brief description of each machines’ capabilities.

Marktronic User Guide 1-2
Bench / C lumn M unt Machines
Marktr nic BenchD t™ C mpatible Opti ns
Key
Included
○ Available Option
Bench Mount Machines Description Marking Area(s)
Marktronic MarkMate LCD
A cost effective electric solenoid dot
peen machine. The MarkMate
features a manual Z axis column for
marking parts of different heights.
Available with optional
circumferential axis, electric label/tag
feeders.
100mm x 75mm (4” x 3”)
Marktronic 3000 BenchDot 60-60 (ZA)
Marktronic 3000 BenchDot 100-100 (ZA)
Marktronic 3000 BenchDot 150-150 (ZA)
Marktronic 3000 BenchDot 300-150 (ZA)
A highly flexible, accurate and fast
dot peen machine. Column mounted
with a wide range of marking
attachments and options. Available
with programmable electric solenoid
(E) or for deep marking applications
the heavy duty pneumatic
attachment (DP). Options include
DataMatrix Marking with integrated
verification camera (V),
Programmable Z axis / Autosense
(ZA) and Circumferential rotary axis.
60mm x 60mm (2.36” x 2.36”)
100mm x 100mm (4” x 4”)
150mm x 150mm (6” x 6”)
300mm x 150mm (12” x 6”)
Marktronic GantryMark™
The GantryMark range offers the
largest dot peen marking areas
available and is well suited to large
component marking or multi
component marking. Available with
programmable electric solenoid (E)
or for deep marking applications the
heavy duty pneumatic attachment
(DP). Options include DataMatrix
Marking and Programmable Z axis /
Autosense. (ZA)
350mm x 290mm
(Z eight 125mm)
500mm x 530mm
750mm x 530mm
850mm x 780mm
1250mm x 1030mm
(Z eight 190, 300 or 500mm)
BenchDot
Machines
3000 LCD Controller
MarkMate LCD Controller
Electric Solenoid (E)
Deep Marking Pneumatic
(DP)
Programmable Z Axis (Z)
Programmable Z Axis
with Autosense™ (ZA)
Circumferential / Rotary
Axis
Separate Start/Stop Box
Pneumatic Label/Tag
Feeder
Electric Label/Tag
Feeder
Extended Nosepieces &
Styli
Windows® MarkMaster™
Software interface
Twin Solenoid Option
Data Matrix Marking
VeriSmart Integrated
DataMatrix Verifier (V)
TCP/IP 10BaseT
Ethernet Module
RS232 Barcode Scanner
for error free data entry
SilentScribe LS Marking
attachment kit
SilentScribe MS Marking
attachment kit
MarkMate LCD ○ ○ ○ ○ ○ ○ ○ ○
60-60 E ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
100-100 E ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
150-150 E ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
300-150 E ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
60-60 EZA ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
100-100 EZA ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
150-150 EZA ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
300-150 EZA ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
60-60 DP ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
100-100 DP ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
150-150 DP ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
150-300 DP ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Marktronic User Guide 1-3
Integrated Machines
InD t™ C mpatible Opti ns
Key
Included
○ Available Option
Integrated Machines Description Marking Area(s)
Marktronic InDot 50-25 E
The smallest and fastest marking
head in the range. The InDot50-25 is
designed to easily integrate into the
tightest spaces in the production
process. Mount the head using a
range of mounting holes in any
orientation. Unit measures
244x130x92mm. Available with
electric solenoid (E) and Fast
Pneumatic (FP) stylus. Autosense
available when mounting on optional
electric Z axis ((E) systems only).
50mm x 25mm (2” x 1”)
Marktronic InDot 130-30 E
The InDot130-30 is the fastest
integrated dot peen machine in the
range. It features a large rectangular
marking area making this machine
ideal for VIN marking applications.
Available with electric solenoid (E)
only. Autosense available when
mounting on optional electric Z axis.
130mm x 30mm (5.1”x 1.2”)
130mm x 40mm (5.1”x1.6”)
(Using extended nosepiece)
Marktronic InDot 60-60 The InDot 60-60 is the machine of
choice for high speed, high duty cycle
integrated dot peen applications. The
robust ball screw design ensures
outstanding dot precision for
DataMatrix applications and the
ingress protecting sliding plates allow
the machine to be mounted in any
orientation even in the harshest
environments. Available with
programmable electric solenoid (E)
and for deep marking applications the
heavy duty pneumatic (DP)
attachment.
60 x 60mm (2.36” x 2.36”)
Marktronic InDot 150-150
The InDot 150-150 is the machine of
choice for large marking area, high
duty cycle integrated dot peen
applications. The robust ball screw
design ensures outstanding dot
precision for DataMatrix applications.
Available with programmable electric
solenoid (E) and for deep marking
applications the heavy duty pneumatic
(DP) attachment.
150 x 150mm (6” x 6”)
Integrated
Machines
3000 LCD Controller
Electric Solenoid (E)
Deep Marking
Pneumatic (DP)
Compact
Programmable Z Axis
(Z)
Compact
Programmable Z Axis
with Autosense
Separate Start/Stop
Box
Extended Nosepieces
& Styli
Windows®
MarkMaster™
Data Matrix Marking
TCP/IP 10BaseT
Ethernet Module
RS232 Barcode
Scanner for error free
data entry
InDot 50-25 E ○ ○ ○ ○ ○ ○ ○
InDot 130-30 E ○ ○ ○ ○ ○ ○ ○
InDot 130-40 E ○ ○ ○ ○ ○ ○ ○
InDot 60-60 E ○ ○ ○ ○ ○ ○ ○
InDot 150-150 E ○ ○ ○ ○ ○ ○ ○
InDot 60-60 DP ○ ○ ○ ○ ○
InDot 150-150
DP
○ ○ ○ ○ ○

Marktronic User Guide 1-4
P rtable Machines
P rtable C mpatible Opti ns
Key
Included
○ Available Option
PortaDot™ Machines Description Marking Area(s)
Marktronic PortaDot 50-25 E
The Portadot 50-25 E is a light
weight portable dot peen
machine weighing only 2.3kg.
Ideal for applications where it is
an advantage to take the marker
to the part rather than the part to
the marker. The high precision
lead screw design ensures mark
quality is second to none on units
of this type.
50mm x 25mm (2” x 1”)
Marktronic PortaDot 130-30 E
The PortaDot 130-30 E is the
fastest handheld dot peen
machine in the range. It features
a large rectangular marking area
making this machine ideal for
VIN marking applications.
Available with electric solenoid
only.
130mm x 30mm (5.1”x 1.2”)
130mm x 40mm (5.1”x1.6”)
(Using extended nosepiece)
Marktronic PortaDot100-75 E or DP
The PortaDot 100-75 is ideal for
heavy duty applications. The
robust metal casing makes this
machine ideal for use in the
harshest industrial environments,
reducing the need to transport
heavy items requiring marking to
the marking machine. For deep
marking applications the P100-75
may also be fitted with the deep
marking pneumatic (DP)
attachment.
100mm x 75mm (4” x 3”)
PortaDot Machines
3000 LCD Controller
Electric Solenoid
Deep Marking
Pneumatic (D)
Extended Nosepieces
& Styli
Windows®
MarkMaster™
Software interface
‘V’ Plate for marking
on cylindrical parts
Data Matrix Marking
TCP/IP 10BaseT
Ethernet Module
RS232 Barcode
Scanner for error free
data entry
Manual Adjustment Z
Column and Base
PortaDot 50-25 E ○ ○ ○ ○ ○ ○ ○
PortaDot 130-30 E ○ ○ ○ ○ ○
PortaDot 130-40 E ○ ○ ○ ○ ○
PortaDot 100-75 E ○ ○ ○ ○ ○
PortaDot 100-75 DP ○ ○ ○

Marktronic User Guide 2-2
2. SYSTEM OVERVIEW
The system consists of a controller with integrated keyboard, remote start/stop box
(optional) and marking head.
The C ntr ller and S ftware
The controller software lets you select the option you want by highlighting it using the
cursor keys and pressing the Enter key or by pressing the appropriate function key.
You can create marks (layouts) in either straight lines or arcs. Each layout may
contain up to 40 lines of characters, with up to 150 characters in each line. Each
line has its own character size and marking force. You may specify the horizontal
and vertical position (straight lines) or the radius and start angle (arc marking) of
each line.
Once a layout has been created it may be checked to see that it will fit in the
available marking area. If it will fit you may then do a trial run to make sure the
mark will be in the correct position, or go ahead and actually mark the layout.
Various options are available to mark layouts at any angle, change the style of mark,
change from straight to arc mode etc.
The marking head
The marking head consists of 2 main parts, the base and column (for column
mounted systems) and the X-Y marking head. The gap between the marking unit
and the base can easily be varied to accommodate various workpieces, fixtures etc.
D t marking (E & DP M dels)
The dot mark unit marks characters using either a 5x7 or 7x9 matrix of dots. The
depth of mark may be varied for each line in a layout. The stylus should be
replaced or reground if it becomes worn or chipped.
The minimum size of the 5x7 and 7x9 varies from machine to machine. See the
table below for actual sizes on each machine.
Machine 5 x 7 Minimum size
and size increments
7 x 9 Minimum size
and size increments
MarkMate 0.18mm 0.24mm
All BenchDot™ Machines,
InDot60-60, InDot150-150
0.15mm 0.20mm
PortaDot50-25 0.21mm 0.28mm
PortaDot130-30, InDot130-30 0.38mm 0.5mm
PortaDot130-40, InDot130-40 0.46mm 0.62mm
PortaDot100-75, InDot 50-25 0.18mm 0.24mm

Marktronic User Guide 2-3
Varid t marking
In this mode you are allowed to choose the size of the character and the gap
between the dots used to form the character. The minimum character size and
increment steps are the same as the 5x7 characters.
This is useful if you want to mark large characters. Varidot marking does not give
good results when marking smaller size characters (below 2.5mm), the dot spacing
tends to look rather erratic.
Scribe Marking (SP & SDPH M dels)
Scribe machines produce a mark by pneumatically pressing a stylus into the
workpiece to scribe each character or shape. There are 2 different types of scribe
attachment designed to achieve different types of mark. The fine diamond tip unit is
designed for shallow fine marks down to 1mm in height.
Diamond Tip Mark
The other attachment features a solid carbide tip with a wider tip angle and tip
radius. This unit is designed to mark deeper and wider marks for larger characters
above 4mm in height. A typical application for the carbide tip unit is automotive VIN
marking as shown below.
Carbide Tip Mark
The diamond tip and the carbide tip assemblies may be fitted to the following Bench
and Integrator Machines.
BenchScribe 60-60SP, 100-100SP, 150-150SP, 300 – 150SP.
InScribe 60-60SP, 150-150SP
owever for a higher power solution to allow faster and deeper scribing with the
carbide tip only the following machine should be used. This machine is particularly
well suited to automotive VIN marking applications.
InScribe 140-40
This manual suits for next models
26
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