Puls CD5.241-S1 User manual

Headquarters: PULS GmbH, Elektrastr. 6, 81925 Munich, Germany, www.pulspower.com
Germany: [phone]
China: [phone]
France: [phone]
North America: [phone]
Austria: [phone]
Singapore: [phone]
Switzerland: [phone]
United Kingdom: [phone]
The information in this document is believed to be accurate and reliable and may change without notice
EN
CD5.241-S1 Installation Manual
DC/DC Converter 24V/24V, 5A, 120W
DE
CD5.241-S1 Installationsanleitung
DC/DC-Wandler 24V/24V, 5A, 120W
FR
CD5.241-S1 Manuel d'installation
Convertisseur 24V/24V, 5A, 120W
ES
CD5.241-S1 Manual de instalación
Convertidor 24V/24V, 5A, 120W
IT
CD5.241-S1 Manuale di Installazione
Convertitore 24V/24V, 5A, 120W
PT
CD5.241-S1 Manual de instalação
Conversor 24V/24V, 5A, 120W
Doc. ID: PU-375.015.01-xxB (2019-07-21-MR1)
Read this first!
English
Vor Inbetriebnahme lesen!
Deutsch
Before operating this device, please read this manual thoroughly and retain this manual for
future reference! This device may only be installed and put into operation by qualified
personnel. If damage or malfunction should occur during operation, immediately turn power
off and send device to the factory for inspection. The device does not contain serviceable
parts. The information presented in this document is believed to be accurate and reliable and
may change without notice. For any clarifications the English translation will be used.
Bitte lesen Sie diese Warnungen und Hinweise sorgfältig durch, bevor Sie das Gerät in Betrieb
nehmen. Bewahren Sie die Anleitung zum Nachlesen auf. Das Gerät darf nur durch
fachkundiges und qualifiziertes Personal installiert werden. Bei Funktionsstörungen oder
Beschädigungen schalten Sie sofort die Versorgungsspannung ab und senden das Gerät zur
Überprüfung ins Werk. Das Gerät beinhaltet keine Servicebauteile. Die angegebenen Daten
dienen allein der Produktbeschreibung und sind nicht als zugesicherte Eigenschaften im
Rechtssinne aufzufassen. Im Zweifelsfall gilt der englische Text.
WARNING
Risk of electrical shock, fire, personal injury, or death:
WARNUNG
Missachtung nachfolgender Punkte kann einen elektrischen
Schlag, Brände, schwere Unfälle oder Tod zur Folge haben:
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Do not open, modify or repair the device.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on and immediately after power-off. Hot surfaces may cause
burns.
- Schalten Sie die Eingangsspannung vor Installations-, Wartungs- oder Änderungsarbeiten
ab und sichern Sie diese gegen unbeabsichtigtes Wiedereinschalten.
- Führen Sie keine Änderungen oder Reparaturversuche am Gerät durch. Gerät nicht öffnen!
- Verhindern Sie das Eindringen von Fremdkörpern, wie z.B. Büroklammern und Metallteilen.
- Betreiben Sie das Gerät nicht in feuchter Umgebung oder in einer Umgebung, bei der mit
Betauung oder Kondensation zu rechnen ist.
- Gehäuse nicht während des Betriebes oder kurz nach dem Abschalten berühren. Heiße
Oberflächen können Verletzungen verursachen.
A lire avant mise sous tension!
Français
Lea primero!
Español
Veuillez lire ces instructions de montage et d'entretien avant de mettre l'alimentation sous
tension. Conservez ce manuel qui vous sera toujours utile. Cette alimentation ne doit être
installée que par du personnel qualifié et compétent. En cas de dommage ou
dysfonctionnement, coupez immédiatement la tension d’alimentation et retournez l’appareil à
l’usine pour vérification. ! L’alimentation ne contient pas de pièces échangeables Les
données indiquées dans ce document servent uniquement à donner une description du
produit et n'ont aucune valeur juridique. En cas de divergences, le texte anglais fait foi.
Conserve este manual como referencia para futuras consultas. La fuente de alimentación solo
puede ser instalada y puesta en funcionamiento por personal cualificado. Por favor lea
detenidamente este manual antes de conectar la fuente de alimentación. Si se produce un fallo
o mal funcionamiento durante la operación, desconecte inmediatamente la tensión de
alimentación. En ambos casos, el equipo debe ser inspeccionado en fábrica. La información
presentada en este documento es exacta y fiable en cuanto a la descripción del producto y
puede cambiar sin aviso. En casa de duda, prevalece el texto inglés.
AVERTISSEMENT
Prendre en compte les points suivants, afin
d'éviter toute détérioration électrique, incendie,
dommage aux personnes ou mort:
ADVERTENCI A
Riesgo de descarga eléctrica, incendio, accidente
grave o muerte:
- Mettre l’alimentation hors tension avant toute intervention sur celle-ci et s'assurer qu'il n'y
a pas risque de redémarrage.
- Ne pas ouvrir, modifier ou réparer l'alimentation.
- Veiller à ce qu'aucun objet ne rentre en contact avec l'intérieur de l'alimentation
(trombones, pièces métalliques).
- Ne pas faire fonctionner l'appareil dans un environnement humide ou dans un
environnement où il peut y avoir de la condensation.
- Ne pas toucher le carter pendant le fonctionnement ou directement après la mise hors
tension. Surface chaude risquant d’entraîner des blessures.
- Desconectar la tensión de red antes de trabajar en la fuente de alimentación. Evite una
posible reconexión involuntaria.
- No realizar ninguna modificación o reparación de la unidad. No abrir la unidad.
- Evitar la introducción en la carcasa de objetos extraños.
- No usar el equipo en ambientes húmedos. No operar el equipo en ambientes donde se
espere la formación de rocío o condensación.
- No tocar durante el funcionamiento ni inmediatamente después del apagado. El calor de la
superficie puede causar quemaduras graves.
Leggere prima questa parte!
Italiano
Leia primeiro!
Portuguès
Prima di collegare il sistema di alimentazione elettrica si prega di leggere attentamente le
seguenti avvertenze. Conservare le istruzioni per la consultazione futura. Il sistema di
alimentazione elettrica deve essere installato solo da personale competente e qualificato. Se
durante il funzionamento si verificano anomalie o guasti, scollegare immediatamente la
tensione di alimentazione. In entrambi i casi è necessario far controllare l'apparecchio dal
produttore! I dati sono indicati solo a scopo descrittivo del prodotto e non vanno considerati
come caratteristiche garantite dell'apparecchio. In caso di differenze o problemi è valido il
testo inglese
Recomendamos a leitura cuidadosa das seguintes advertências e observações, antes de
colocar em funcionamento a fonte de alimentação. Guarde as Instruções para futura consulta,
em casos de dúvida. A fonte de alimentação deverá ser instalada apenas por profissionais da
área, tecnicamente qualificados. Se por acaso, durante a utilização ocorrer algum defeito de
funcionamento ou dano, desligue imediatamente a tensão de alimentação. Em ambos os casos,
será necessária uma verificação na Fábrica! Os dados mencionados têm como finalidade
somente a descrição do produto, e não devem ser interpretados como propriedades garantidas
no sentido jurídico. Em caso de duvidas aplica-se o texto em inglês.
AVVERTENZA
Il mancato rispetto delle seguenti norme può
provocare folgorazione elettrica, incendi, gravi
incidenti e perfino la morte:
ATENÇÃO
A não observância ou o incumprimento dos pontos a seguir
mencionados, poderá causar uma descarga elétrica, incêndios,
acidentes graves ou morte:
- Prima di eseguire interventi di installazione, di manutenzione o di modifica scollegare la
tensione di rete ed adottare tutti i provvedimenti necessari per impedirne il ricollegamento
non intenzionale.
- Non tentare di aprire, di modificare o di riparare da soli l'apparecchio.
- Impedire la penetrazione di corpi estranei nell'apparecchio, ad esempio fermagli o altri
oggetti metallici.
- Non far funzionare l'apparecchio in un ambiente umido. Non far funzionare l'apparecchio
in un ambiente soggetto alla formazione di condensa o di rugiada.
- Non toccare quando acceso e subito dopo lo spegnimento. La superficie calda può
causare scottature.
- Antes de trabalhos de instalação, manutenção ou modificação, desligue a tensão de
alimentação, protegendo-a contra uma nova ligação involuntária.
- Não efectue nenhuma modificação ou tentativa de reparação no aparelho. Quando
necessário contacte o seu distribuidor. Não abra o aparelho.
- Proteger a fonte de alimentação contra a introdução inadvertida de corpos metálicos, como
por ex., clipes ou outras peças de metal.
- Não usar o aparelho em ambientes húmidos. Não usar o aparelho em ambientes propensos
a condensações.
- Não tocar enquanto estiver em funcionamento, nem após a desligar. A superficie poderá
estar quente e provocar lesões.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

EN
CD5.241-S1 Installation Manual
Product Description
The CD5.241-S1 is a DIN-rail mountable DC/DC converter, which provides a floating, stabilized and
galvanically separated SELV/PELV output voltage.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as in
industrial control, process control, monitoring and measurement equipment or the like. Do not use this
device in equipment where malfunction may cause severe personal injury or threaten human life.
If this device is used in a manner outside of its specification, the protection provided by the device may
be impaired.
Installation Instructions
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper
cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up to
+45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to +70°C.
Ensure that all strands of a stranded wire enter the terminal connection. Unused screw terminals
should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide
protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of 1.5kV according to IEC 60664-
1.
The input can be powered from batteries or similar DC sources. The voltage between the input
terminals and ground must not exceed 60Vdc continuously. The ripple voltage in the low frequency
range between 50Hz and 10kHz must be negligible when used in marine applications.
The input must be powered from a PELV or SELV source or an "Isolated Secondary Circuit" in order to
maintain a SELV or PELV output.
Check for correct input polarity. The device will not operate when the voltage is reversed.
A disconnecting means shall be provided for the input of the device.
The device is designed as “Class of Protection III” equipment according to IEC 61140. A PE (ground)
connection is not required. However, connecting the chassis ground terminal to ground can be
beneficial to gain a high EMI immunity.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in
output current is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and
right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device
is permanently loaded with less than 50%, the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 50A without additional protection
device. If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or 8A C-
Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Installation Instructions for Hazardous Location Areas
The device is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II
Category 3 (Zone 2) environments.
Classification: ATEX: EPS 08 ATEX 1 142 X, II 3G EX ec nC IIC T4 Gc / IECEx EPS 14.0001X
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment.
Do not disconnect the device or operate the voltage adjustment unless power has been switched off or
the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54
and fulfils the requirements of the EN 60079-0.
Reduced output current conditions must be considered for high ambient temperatures and non-
standard mounting orientations.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive and capacitive loads.
Do not apply return voltages fromthe loadtothe output terminalshigher than30V.
The output voltage can be adjusted with a small flat-blade screwdriver on the front of the unit.
The green DC-OK LED reports a voltage on the output terminals above 21Vdc, which is produced by
the device itself.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to
exceed +45°C. The output voltage shall be adjusted to the same value (±100mV) with the same load
conditions on all devices, or the devices can be left with the factory settings. If more than three
devices are connected in parallel, a diode, fuse or circuit breaker with a rating of 10A is required on
each output.
Same devices can be connected in series for higher output voltages. It is allowed to connect as many
devices in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32.0V. The
output shuts down and automatically attempts to restart.
The DC-OK relay monitors the output voltage and the contact is closed when the DC-OK LED is on.
Contact ratings: 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A for resistive loads.
The yellow “Input-low” LED is solid on when the input voltage is between 4Vdc and 20Vdc. The Input-
low LED and Input-low relay contact functions are synchronized.
The “Input-low”relay contact monitors the input voltage and the contact is closed when the input
voltage falls below 19.5V. The contact is a "Normally Closed" contact. Contact ratings: 60Vdc 0.3A,
30Vdc 1A, 30Vac 0.5A for resistive loads.
Technical Data
All values are typical figures specified at 24Vdc input voltage, 24V, 5A
output load, 25°C ambient and after a 5 minutes run-in time unless
otherwise noted.
Output voltage
DC 24V
Nominal
Adjustment range
24 –28Vdc
Factory setting 24.1V
Output current
6.0 –5.1A
Below +45°C ambient
5.0 –4.3A
At +60°C ambient
3.8 –3.2A
At +70°C ambient
Derate linearly between +45 and +70°C
Input voltage
DC 24V
-25% / +35%
See also low input voltage diagram below
Input current
5.5A
Input inrush current
1.2A pk
Temp. independent
Efficiency
90.2%
Power losses
13.3W
Hold-up time
6ms
Temperature range
-25°C to +70°C
Max. wire size (litz wire)
4mm²
Power terminals
Wire size AWG
AWG 20-10
Power terminals
Max. wire diameter
2.8mm
Power terminals
Wire stripping length
10mm / 0.4inch
Power terminals
Max. wire size (litz wire)
1.5mm²
Signal terminals
Wire size AWG
AWG 22-14
Signal terminals
Max. wire diameter
1.5mm
Signal terminals
Wire stripping length
6mm / 0.25inch
Signal terminals
Tightening torque
0.4Nm/ 3.5lb.inch
Signal terminals
Size (wxhxd)
32x124x102mm
Without DIN-rail
Weight
450g / 0.99lb
Functional Diagram
+
+
-
-
VOUT
Input
Fuse
&
Input
Filter
Output
Voltage
Regulator
Output
Filter
DC-
OK
Output
Over-Voltage
Protection
Reverse
Polarity
Protection
&
Inrush
Limiter
Chassis
Ground
+
-Power
Converter
DC-ok
Relay
Output
Voltage
Monitor
Input
low
Relay
Input
Voltage
Monitor Input
low
13
14
11
12
Output Characteristic
Output voltage
12A
24V
Output current
12V
0V 2A 4A 8A 10A0A
Adjustment range
28V
6A
Temperature Range
Allowed output current at 24V
Ambient temperature
0A-25
A: continuous
B: short term (max. 60s)
6A
+250 +45 +70°C
3.8A
AB
5A
+60
Low Input Voltage Derating
Allowed output at low input voltages
Input voltage
0A14
A: ambient < 45°C
B: ambient < 60°C
6.0A
4.0A
4.8A
16 18 20 22 24V
A
5.0A
B