Pulsar PRC42 Owner's manual

Rotary Cutter
Owners/Operators Manual
Models
48 - 60 - 66 - 66HD - 72LD - 72HD - 84HD
`
M K Martin Enterprise Inc
3950 Steffler Rd
Elmira On Ca N3B 2Z3
Tel [phone]
1-855-664-2752
Fax [phone]
e-mail [e-mail]
rev:13-1

Pulsar Cutter
Warranty
Introduction
Safety
Operation
Sign Off
Parts List 42-60
Parts List 66-72
Parts List 74
Gearbox 205
Gearbox 140
PTO #4
PTO #5
Bolt torque

Pulsar Cutter
Please read and understand this manual before using or allowing others to use this equipment.
Warranty and Limitation of Liability
All equipment is sold subject to mutual agreement that is warranted by M M Martin Enterprise
Inc.(hereafter called the company) to before of any defects of material and workmanship. But the
company shall not be liable for special, indirect or consequential damage of any kind under this
contract or otherwise. The company's liability shall be limited exclusively to replacing or
repairing without charge at its factory or elsewhere, at its discretion, any material, or
workmanship defects which become apparent within one year from the date of purchase. This
will allow you to do one complete season of using the equipment, regardless of what time of the
year you purchased the equipment.
The company will have no liability for damages of any kind. The buyer by the acceptance of the
equipment will assume all liability for any damages which may be the result from the use or
misuse by the employees or others.
Warranty coverage is null and void if any unauthorized repairs of alterations are performed to
this equipment.
This Warranty does not cover Rental/Commercial or Industrial use of this equipment. This
equipment is rated as agricultural.
Warranty is also null and void unless this warranty Registration is completely filled out and is on
file at M K Martin Enterprise Inc
For your Record
Purchase Date Y20___ M__
Model # _________________
Serial # __________________
Pleas cut at dotted line and return this registration form to the company via Mail, Fax or e-mail
----------------------------------------------------------------------------------------------------------------------------------------
M K Martin Enterprise Inc
3950 Steffler Rd Elmira On Ca
N3B 2Z3
Purchase Date Y20___ M ___
Model # _________________
Serial # _________________
Name of Purchaser
Name ______________________________
Address ____________________________
___________________________________
___________________________________
Postal Code/Zip Code ________________
M K Martin Enterprise Inc
3950 Steffler Rd Elmira On Ca
N3B 2Z3
Tel [phone]
1-855-664-2752
Fax [phone]
[e-mail]
Pulsar
1

Introduction
Congratulations on your choice of the Pulsar Rotary Cutter to complement your operation. This
equipment has been designed and manufactured to meet the needs of a discerning industry for
the efficient cutting of grass.
Safe, efficient and trouble free operation of your rotary cutter requires that you and anyone else
who will operate or maintain the machine, reads and understand the Safety Operation,
Maintenance and Trouble Shooting information within the operator's manual.
This manual covers the Models 42", 48", 60", 66", 72" and84". Differences are covered and
explained where appropriate.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call
your Dealer if you need assistance, information or additional copies of the material.
Operator Orientation: The directions left, right, front and rear, as mentioned throughout
this manual are seen form the driver's seat and facing the direction of travel.
Warranty
This product is warranted to be free from defects in material and workmanship for a period of
one year from the date of original purchase if for personal use; 90 days for commercial or rental
purposes.
This warranty does not cover damages, defects and failure in the product which result from
alteration, accident, misuse, neglect, installation of attachments not provided with the produce or
improper maintenance.
Your sole remedy under this warranty shall be repair as set forth above.
the Manufacturer shall not be liable for consequential damages resulting from breach of this
warranty, or any implied warranty.
2

Safety
YOU are responsible for the SAFE
operation and maintenance of your Rotary-
Cutter. YOU must ensure that you and
anyone else who is going to operate,
maintain or work around the Cutter be
familiar with the operating and maintenance
procedure contained in this manual. This
manual will take you step-by-step through
your working day, and alerts you to all good
safety practices they should be adhered to
while operating the Cutter.
Remember, YOU are the key to safety!
Good safety practices not only protect you
but also the people around you. Make these
practices a working part of your safety
program. Be certain the EVERYONE
operating this equipment is familiar with the
recommended operation and maintenance,
procedures and follows all safety
precautions. Most accidents can be
prevented. Do not risk injury or death by
ignoring good safety practices.
-Rotary cutter owners must give operating
instructions to operators or employees
before allowing them to operate the Cutter
and at least annually thereafter per OSHA
(Occupational Safety and Health
Administration) regulation 1928.57
-The most important safety device on this
equipment is a SAFE operator. It is the
operator's responsibility to read and
understand ALL Safety and Operating
instructions in the manual and to follow
these. All Accidents can be avoided.
-A person who has not read and understood
all operating and safety instructions is not
qualified to operate the machine. An
untrained operation operator exposes
himself and bystanders to possible serious
injury himself and bystanders to possible
injury or death.
-Do not modify the equipment in any way.
Unauthorized modification may impair the
function and/or safety and could affect the
life of the equipment.
General Safety
1. Read and understand the Operator's
Manual and all safety signs before
operating, maintaining, adjusting or
unplugging the cutter.
2. Have a first-aid kit available for use
should the need arise and know how to use
it.
3. Have a fire extinguisher available for use
should the need arise and know how to use
it.
4. Wear appropriate protective gear. This list
includes but is not limited to:
- A hard hat
- Rubber boots
- Protective goggles
- Neoprene gloves
- Water repellent clothing
- Respirator or filter mask
5. Install and secure all guards before
starting
6. Do not allow riders
7. Wear suitable ear protection for long
exposure to excessive noise.
8. Place controls in neutral, stop the tractor
engine, set park brake, remove ignition key
and wait for all moving parts to stop before
servicing, adjusting, repairing or
unplugging.
9. Clear the area or people, especially small
children before starting the unit.
10. Review safety related items annually
with all personnel who will be operating or
maintaining the Cutter.
-Think Safety! Work Safely!-
3

Operating Safety
1. Read and understand the operator's
manual and all safety signs before operation,
servicing, adjusting. repairing or
unplugging.
2. Do not allow riders.
3. Install and secure all guards and shields
before starting or operating.
4. Keep hands, feet, hair and clothing away
from moving parts.
5. Place all controls in neutral, stop tractor
engine, set park brake, remove ignition key
and wait for all moving parts to stop before
servicing, adjusting, repairing or
unplugging.
6. Place all tractor and machine controls in
neutral before starting.
7. Never start or operate machine unless
sitting on tractor seat.
8. Do not operate machine inside a building
unless there is adequate ventilation.
9. Clear the area of bystanders, especially
small children, before starting.
10. Stay away from PTO shaft and machine
when engaging PTO. Keep others away.
11. Clean reflectors, SMV and lights before
transporting.
12 . Use hazard flashers on tractor when
transporting.
13. Do not put hands or feet under machine
while tractor engine or machine is running.
14. Do not operate cutter in raised position
15. Objects can be thrown out from under
machine with sufficient force to severely
injure people. stay away from machine when
it is running. Keep others away.
16. Always know what you are cutting.
Never operate cutter in an area that has
hidden obstacles. Remove sticks, stones,
wire or other objects from working area
before starting.
17. Review safety instructions with all
operators annually.
Maintenance Safety
1. Follow ALL the operating, maintenance
and safety information in this manual.
2. Support the machine with blocks or safety
stands when changing tires or working
beneath it.
3. Follow good shop
practices.
- Keep service area
clean and dry
- Be sure electrical
outlets and tools are
properly grounded
- Use adequate light
for the job at hand
4. Use only tools and hoists of sufficient
capacity for the job
5. Never work on blades or under the
machine unless the tractor engine is off and
the driveline is disconnected.
6. Wear Kevlar® or leather gloves when
handling sharp knives.
7. Make sure all guards are in place and
properly secured when maintenance work is
completed.
8. Never wear ill-fitting, baggy or frayed
clothing when working around or on any of
the drive system components.
9. Keep hands, feet, hair and clothing away
from moving or rotating parts.
10. Clear the area of bystanders, especially
small children, when carrying out any
maintenance and repairs or making
adjustments.
4

Transport Safety
1. Make sure you are in compliance with all
local regulations regarding transporting
equipment on public roads and highways.
2. Make sure the SMV (slow Moving
Vehicle) emblem and all lights and
reflectors that are required by the local
highway and transport authorities are in
place, are clean and can be seen clearly by
overtaking and oncoming traffic.
3. Do not allow anyone to ride on the cutter
or tractor during transport.
4. Do not exceed 20mph (32 km/h). Reduce
speed on rough roads and surfaces.
5. Use retainers on the mounting pins before
transporting.
6. Always use hazard flashers on the tractor
when transporting unless prohibited by law.
Storage Safety
1. Store the unit in an area away from
human activity
2. Do not permit children to play on or
around the stored machine
3. Store the unit in a dry, level area. Support
the base with planks if required.
5

Operation
To The New Operator or Owner
This Rotary cutter is designed to cut a
variety of grasses and other ground covers.
Rotational power to the blades is provided
by the tractor PTO. Be familiar with the
machine before starting.
It is the responsibility of the owner or
operator to read this manual and to train
all other operators before they start
working with machine. Follow all safety
instructions exactly. Safety is everyone
business. By following recommended
procedures, a safe working environment
is provided for the operator, bystanders
and the area around the worksite.
Untrained operators are not qualified to
operate the machine.
Many features incorporated into this
machine are the result of suggestions made
by customers like you. Read this manual
carefully to learn how to set it to provide
maximum field efficiency. By following the
operating instructions in conjunction with a
good maintenance program, your Cutter will
provide many years of trouble-free service.
Operating Safety
1. Read and understand the Operator's
Manual and all safe
ty signs before
operating, servicing, adjusting, repairing
and or unplugging.
2. Do not allow riders
3. Install and secure all guards and shields
before starting or operating
4. Keep hands, feet, hair and clothing away
from moving parts.
5. Place all controls in neutral, stop tractor
engine, set park brake, remove ignition key
and wait for all moving parts to stop before
servicing, adjusting, repairing or
unplugging.
6. Place all tractor and machine controls in
neutral before starting.
7.Never start or operate machine unless
sitting on the tractor seat.
8. Do not operate machine inside a building
unless there is adequate ventilation.
9. Clear the area of bystanders especially
small children, before starting.
10. Stay away from PTO shaft and machine
when engaging PTO. Keep others away.
11. Clean reflectors, SMV and lights before
transporting.
12. Use hazard flashers on tractor when
transporting
13. Do not put hands or feet under machine
while tractor engine or machine is running.
14. Do not operate Cutter in the raised
position
15. Objects can be thrown out from under
machine with sufficient force to severely
injure people. Stay away from machine
when it is running. Keep others away.
16. Always know what you are cutting.
Remove sticks, stones, wire or other objects
from working area before starting.
17. Review safety instructions with
operators annually
6

Machine Break-in
Although there are no operational
restrictions on the cutter when used for the
first time, it is recommended that the
following mechanical items be checked
A After operating for 1/2 hour or after
cutting 2 acres:
1. Check all nuts, bolts and other fasteners.
Tighten to their specified torque level.
2. Tighten blade lock bolts to their specified
torque levels.
3. Check that the blades are in good
condition and swing freely.
4. Check the oil level in the gearbox. Add as
required.
5. Check that the PTO driveline shields turn
freely
6. Lubricate all grease points.
BAfter operating for 5 hours and 10 hours
1. Repeat items 1 through 5 of section A
2. Then go to the regular service schedule
as defined on page 15
Pre-Operation Checklist
Efficient and safe operation of the Rotary
Cutter requires that each operator reads and
understands the operating procedures and all
related safety precautions outline in this
section. A pre-operation checklist is
provided for the operator. It is important for
both the personal safety and maintaining the
good mechanical condition of the Cutter that
this checklist is followed.
Before operating the machine and each time
thereafter, the following areas should be
checked off:
1. Lubricate the machine per the schedule
outlined in the Service and Maintenance
section on page 15.
2. Check that the machine is properly
attached to the tractor. Be sure retainers are
used on the mounting pins.
3. Check the oil level in the gearbox. Add as
required.
4. Check that the PTO driveline turns freely
and that the driveline can telescope easily
5. Check the blades. Be sure they are not
damaged or broken and swing freely on their
mount. Inspect for wear. Repair or replace
as required.
6. Check for entangled material in all
rotating parts. Remove this material.
7. Install and secure all guards, doors and
covers before starting.
7