Pulsar PG1202S User manual

Generator
OPERATOR’S MANUAL
ITEM#: PG1202S
Warning: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.

PG1202S MANUAL
Contents
ITEM#: PG1202S .................................................................................................................................................1
INTRODUCTIONS..................................................................................................................................................1
Product Specifications: ................................................................................................................................1
How to contact us:.......................................................................................................................................1
SAFETY RULES ......................................................................................................................................................2
Safety Symbols.............................................................................................................................................2
Safety Instructions .......................................................................................................................................2
FEATURES.............................................................................................................................................................5
ASSEMBLY ............................................................................................................................................................6
Unpacking ....................................................................................................................................................6
Packing List ..................................................................................................................................................6
Installing the Handle....................................................................................................................................6
Grounding the Generator ............................................................................................................................7
How to Start Engine .....................................................................................................................................7
OPERATION..........................................................................................................................................................9
How to Stop Engine......................................................................................................................................9
Receptacles and Extension Cords ................................................................................................................9
Extension Cord Selection ...........................................................................................................................10
Moving the Generator ............................................................................................................................... 10
Don’t Overload Generator .........................................................................................................................11
Power Management ..................................................................................................................................12
Cold Weather Operation............................................................................................................................12
MAINTENANCE ..................................................................................................................................................13
Pre-Operation Steps...................................................................................................................................13
After Each Use............................................................................................................................................13
Maintenance Schedule ..............................................................................................................................13
Air Filter ..................................................................................................................................................... 14
Checking Spark Plug...................................................................................................................................14
Draining Fuel Tank and Carburetor............................................................................................................14
Draining the fuel tank ................................................................................................................................ 14
Draining the carburetor .............................................................................................................................14
Storage and Transportation of the Generator: ......................................................................................... 14
Engine Long Term Storage: ........................................................................................................................14
DIAGRAMS .........................................................................................................................................................15
TROUBLESHOOTING ..........................................................................................................................................16
WARRANTY ........................................................................................................................................................17
Pulsar Products Inc Limited 1 Year Warranty: ...........................................................................................17
Length of Warranty:...................................................................................................................................17
Consumer Responsibilities:........................................................................................................................17
What this Warranty Does Not Cover: ........................................................................................................18
Where Warranty is Valid:...........................................................................................................................18
How to Obtain Warranty Service: ..............................................................................................................18
SPECIFICATIONS.................................................................................................................................................19
DIMENSIONS ..............................................................................................................................................19

PG1202S MANUAL
ENGINE.......................................................................................................................................................19
GENERATOR ..............................................................................................................................................19
PARTS LIST ......................................................................................................................................................... 20
Cylinder Head System Assy........................................................................................................................21
Cylinder Barrel ...........................................................................................................................................22
Piston and Crankshaft Connecting Rod System Assy ................................................................................23
Recoil Starter System Assy ........................................................................................................................24
Carburetor System Assy.............................................................................................................................25
Flywheel System Assy................................................................................................................................26
Ignition System Assy .................................................................................................................................. 27
Control System Assy .................................................................................................................................. 28
Muffler System Assy ..................................................................................................................................29
Control Box Assy ........................................................................................................................................ 31

PG1202S MANUAL
INTRODUCTIONS
Thank you for purchasing this superior quality portable generator from Pulsar Products Inc. When operating and
maintaining this product as instructed in this manual, your generator will give you many years of reliable
service.
Product Specifications:
This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to
supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power
source during power outages.
AC Output
Rated Wattage
900W
Rated Voltage
120V
Rated Frequency
60Hz
Rated Ampere
7A
Peak Wattage
1200kVA
The emissions control system for this generator is compliant with all standards set by the U.S. Agency.
Record the following information bellow for service or warranty assistance.
Date of Purchase:
Model Number:
Item Number:
Serial Number:
SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.

PG1202S MANUAL
SAFETY RULES
Safety Symbols
Safety Instructions
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the
warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use common sense.
WARNING!
Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
WARNING!
Do not operate indoors or in a confined space preventing dangerous carbon
monoxide gas from dissipating.
•Using a generator indoors WILL KILL YOU IN MINUTES!
•
Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY
get fresh air and seek
medical attention.
•
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
•
Install a battery operated carbon monoxide alarm near bedrooms.
•
Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.
•When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
WARNING!
Engine exhaust contains chemicals that lead to cause cancer and birth defects.
•Always wash hands after handling generator.
WARNING!
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
WARNING!
CAUTION!
Toxic Fumes
Risk of fire
Risk of explosion
Risk of electric shock
Hot surface
Lifting hazard
Indicates a potentially hazardous situation which could result in serious injury or death
if not avoided.
Indicates a potentially hazardous situation which could result in damage to equipment
or property.

PG1202S MANUAL
WARNING!
Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
WARNING!
Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices.
•Always start the engine and let it stabilize before connecting any electronic devices.
•Disconnect all electronic devices before stopping the engine.
Starter and other moving parts can catch on clothing, jewelry, and hair.
•
Do not wear loose clothing or gloves.
•
Remove jewelry or anything else that could be caught in moving parts.
•
Tie back or wear protective head covering to contain long hair.
WARNING!
Keep engine away from flammable objects and other hazardous materials.
•The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or
death.
•
Never fill or drain fuel tank indoors.
•Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
on the unit before starting the engine.
•
Never smoke while operating or fueling this unit.
•
Never operate or store this unit near an open flame, heat, or any other ignition source.
•
Generator should have at least 5 feet of clearance from buildings or other equipment during operation.
•
Keep engine free of grass, leaves, or grease which are flammable.
•
When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
•
To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
•When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.
WARNING!
Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
•To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
WARNING!
Avoid contacting hot areas of this unit.
•Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
•Allow hot components to cool before touching.

PG1202S MANUAL
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm.
WARNING!
This generator produces a very high voltage which could result in burns or
electrocution causing serious injury or death.
•Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands
or feet are wet.
•
Always keep the generator dry. Never operate generator in rain or under wet conditions.
•
Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel
work.
•
Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles.
•Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
generator at all times.
•
If using the generator for back up power, notify the utility company.
•
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
WARNING!
Generator must be properly grounded to prevent electrocution.
•Only operate generator on a level surface.
•Always connect the nut and ground terminal on the frame to an appropriate ground source.
Never modify this unit in any way or modify governed speed.
•
Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
•
Decreasing governing speed adds an excessive load and can damage equipment.
•
Only when operating at the preset governing speed will this generator will supply the correct rated frequency and
voltage.
Only use this unit as intended or serious injury or death could result.
•
Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
•
Never transport or make adjustments to this unit while it is running.
•Never insert objects through cooling slots.
WARNING!
Never operate this unit if there are any broken or missing parts and only use Pulsar
Products Inc replacement parts specifically designed for this unit.
•Improper treatment of generator can damage the unit and shorten it’s life.
•Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult a qualified
service center.
•Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.

PG1202S MANUAL
FEATURES
1. Handle
2. Fuel Cap
3. Fuel Tank
4. Fuel Shut-Off
5. Recoil Starter
6. Engine On-Off Switch
7. Throttle Lever
8. Air Cleaner
9. Control Panel
10. Generator
11. Muffler
12. Cylinder

PG1202S MANUAL
ASSEMBLY
Unpacking
1. Place box on a level surface.
2. Remove all items from the box. Make sure all items listed on the packing list are included and not damaged.
Packing List
Check all loose parts to the following list.
Description
Qty
Generator
1
Quick Start Guide
1
Spark Plug Wrench
1
Handle
1
Bolts Screws
2
Installing the Handle

PG1202S MANUAL
Grounding the Generator
The ground terminal located on the side of the generator frame must always be used
to connect generator to a driven ground rod. Connect the ground terminal to the driven
ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects
to the terminal between the lock washer and nut. Tighten the nut securely to ensure
proper connection. Grounding the generator protects you from electric shock that
results from a build up of static electricity or undetected ground faults.
How to Start Engine
WARNING!
Generator must be properly grounded to prevent electrocution.
•Only operate generator on a level surface.
•Always connect the nut and ground terminal on the frame to an appropriate ground source.
Before starting please make sure you have the correct gasoline and oil mixture in 50:1.
Turn the engine
ON/OFF switch to
the “ON” position.
All electrical loads
MUST be
disconnected from
generator.
Turn fuel valve to
the “ON” position
Move the Choke
lever to the
“CLOSED” position.