Pumps Australia Xtreme 4000 User manual

XTREME 4000
USER MANUAL
pumpsaustralia.com.au
1800 790 915

Thank you for purchasing a quality Pumps Australia Unit. We reserve the right to make changes at any time without
incurring any obligation.
Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating
instructions and warnings before using this Stand Alone Boiler. Warning information should be emphasized and
understood. If the operator is not uent in English, the manufacturer’s instructions and warnings shall be read to and
discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit
anyone to operate the engine without proper instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is
to be used only by trained operators.
IMPORTANT SAFETY INFORMATION
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling
distributor for specic details. If your machine is rated 250 volts or less, single phase will be provided with a ground
fault circuit interrupter (GFCI). If rated more than 250 volts, or more than single phase this product should only be
connected to a power supply receptacle protected by a GFCI
WARNING: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the owner’s manual thoroughly. Failure to follow instructions could cause
malfunction of the machine and result in death, serious bodily injury and/or property
damage.
WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric
shock may result.
5. To protect the operator from electrical shock, the machine must be electrically grounded. It is
the responsibility of the owner to connect this machine to a UL grounded receptacle of proper
voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch
machine with wet hands or while standing in water. Always disconnect power before servicing.
WARNING: Flammable liquids can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion — Operate only where open ame or torch is permitted.
6. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used,
add a soot remover to every tankful.
WARNING: Risk of re — do not add fuel when the product is operating or still hot.
WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or
alcohol. Doing so will result in  re and/or explosion.
7. Oil burning appliances shall be installed only in locations where combustible dusts and amma-
ble gases or vapours are not present. Do not store or use gasoline near this machine.
8. Do not allow acids, caustic or abrasive uids to pass through the pump.
9. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
10. Keep operating area clear of all persons.
WARNING: High pressure spray can cause paint chips or other particles to become air-
borne and y at high speeds. To avoid personal injury, eye, hand and foot safety devices
must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
2

WARNING: This machine exceeds 85 dB appropriate ear protection must be worn.
WARNING: Hot discharge uid. Do not touch or direct discharge stream at person(s)
WARNING: This machine produces hot water and must have insulated components
attached to protect the operator.
WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping
areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the
pressure washer.
12. To reduce the risk of injury, close supervision is necessary when a machine is used near chil-
dren. Do not allow children to operate the pressure washer. This machine must be attended during
operation.
WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this
could result in injury from a whipping wand.
13. Never make adjustments on machine while in operation.
14. Be certain all quick coupler ttings are secured before using pressure washer
WARNING: High pressure developed by these machines will cause personal injury or
equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct
discharge stream at people, or severe injury or death will result.
WARNING: Protect machine from freezing.
15. To keep machine in best operating conditions, it is important you protect machine from freez-
ing. Failure to protect machine from freezing could cause malfunction of the machine and result in
death, serious bodily injury, and/or property damage. Follow storage instructions specied in this
manual.
WARNING: Risk of asphyxiation. Use this product only in a well ventilated area.
16. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is needed for
combustion or dangerous carbon monoxide will result.
WARNING: Be extremely careful when using a ladder, sca󰀨olding or any other relatively
unstable location. The cleaning area should have adequate slopes and drainage to reduce
the possibility of a fall due to slippery surfaces.
20. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
21. Do not operate this machine when fatigued or under the inuence of alcohol, prescription
medications, or drugs.
17. Manufacturer will not be liable for any changes made to our standard machines or any components not
purchased from Pumps Australia Pty Ltd.
18. The best insurance against an accident is precaution and knowledge of the machine.
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD 3

OPERATION INSTRUCTIONS
Before Starting
WARNING: Check hoses, trigger guns, ttings, and fuel connections daily for signs of wear, cracks and
looseness, and replace as required.
1. Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety
controls.
2. Connect water supply hose to the standard garden hose connector. The water source and supply hose must be capable of
providing 30 LPM.
3. Fill fuel tank. Use Diesel DO NOT USE PETROL, CRANKCASE OIL RESIDUALS OR WASTE OIL.
4. Check pump oil level.
5. If detergents are to be used, only use detergents intended for pressure washers. Follow instructions on the detergent container.
IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the nozzle from the end of
the wand and turn on water supply. Allow water to run from the end of the wand until clear.
IMPORTANT: Trigger guns are equipped with a manual trigger lock to prevent accidental operation of the
trigger gun. The trigger lock should be used whenever the trigger gun is not in use.
To Start
IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage to pump seals and
void warranty.
IMPORTANT: DO NOT allow the machine to run in bypass for more than 5 minutes at any one time or
damage to pump may occur.
1. Turn Key to ON for Engine. (Ref. Fig 1)
2. Hold gun rmly, squeeze trigger of trigger gun and run your unit on cold water, to make sure everything is in
working order.
3. Press the On/O󰀨 Button. (Ref. Fig 2)
4. Turn the Thermostate to select desired temperature. (Ref. Fig 3)
To Stop
1. Turn the Thermostat to 0 (Ref. Fig 4)
2. Press the On/O󰀨 Buton to o󰀨 (Ref. Fig 5)
3. Allow cold water to run through the boiler for 1-2 Minutes.
4. Turn Key to OFF your pressure washer. (Ref. Fig 6)
5. Squeeze trigger gun open to relieve system pressure.
Fig. 2 Press Button - Light Indicates On
Fig. 3 Adjust Thermostate
Fig. 4 Adjust Thermostat to “0”
Fig. 5 Press Button - No Light - O󰀨Fig. 1 Turn Engine Key to ON
Fig. 6 Turn Engine Key to OFF
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
4

PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD 5
Exhaust Flute
Boiler Exhaust
Removable Panel
Keystart Interface
Emergency Stop
Battery Isolator
Boiler Interace
* Typical Set up WARNING: Your Xtreme 4000 may be modied and appear di󰀨erent to the image shown.

PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PUMPS AUSTRALIAPTY LTD
PARTS BREAKDOWN
96
UN003304-MR
78
88
36
502 32 49 47 48
44 45
37
38
77
39
19
41
17
134
56
4
3
1
2
111213
14 15 16
18
21
25
28
30 34
29
27 31
23
26
24
40
19
20
17
46
42
22
42
43
35
89
87 86
43
42
@
UN003305-AS
CC
AA
A
A
GE
EEC
B
C
C
KIT RICAMBI / PART KITS
RK N1450rpm ø 24x30 mm
(2288600)
sp_00500_RK_N
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
6

PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PUMPS AUSTRALIAPTY LTD
PARTS BREAKDOWN
97
SIMBOLOGIA - SYMBOLSKIT RICAMBI - PART KITS
228 Series
RK 1450 rpm N version ø 24 mm
11.14 (20630) 13.17 (20634) 15.15 (20637) 15. 20 (20897) (FC) 18.20 H (20643) 21.15 (20645) 18.16 H (FP)
11.20 H (20631) 13.20 H (20635) 15.20 H (20638) 15.28 H (20640) 18.28 H (21467) 21.20 H (21129)
11.25 H (20632) 14.16 (20636) 15.25 H (20639) 18.12 (20641) 21.10 (20644) 13.12 (FP)
PARTI SPECIALI IN VITON SPECIAL PARTS
Cod. - Part n° Denominazione - Description Q.tà - Q.ty
2809 Tenute acqua/Water seals ø 18 1
2810 Tenute acqua/Water seals ø 20 1
2811 Tenute acqua/Water seals ø 22 1
A=KIT 2864
valvole
valves
pistoni
pistons
B=KIT 2757 ø 18
B=KIT 2758 ø 20
B=KIT 2759 ø 22
C=KIT 1855
tenute olio
oil seals
Pos. Q.ty Pos. Q.ty Pos. Q.ty
3 6 25 316 3
4 6 19 2
34 1
39 1
tenute acqua
water seals
E=KIT 1857 ø 18
E=KIT 1887 ø 20
E=KIT 1888 ø 22
anelli appoggio
support rings
G=KIT 1829 ø 18
G=KIT 1815 ø 20
G=KIT 1816 ø 22
Pos. Q.ty Pos. Q.ty
12 311 3
14 3
15 3
❍ Per / For
RK 11.14 cod. 20630
RK 11.20 H cod. 20631
RK 11.25 H ☞ cod. 20632
❒ Per / For
RK 13.12
RK 13.17 cod. 20634
RK 13.20 H cod.
20635
● Per / For
RK 14.16 cod. 20636
✪ Per / For
RK 15.15 cod. 20637
RK 15.20 cod. 20897
RK 15.20 H cod. 20638
RK 15.25 H ☞ cod. 20639
RK 15.28 H ☞ cod. 20640
✩ Per / For
RK 18.12 cod. 20641
RK 18.16 H
RK 18.20 H cod. 20643
RK 18.28 H ☞ cod. 21467
★ Per / For
RK 21.10 cod. 20644
RK 21.15 H cod. 20645
RK 21.20 H cod . 21129
C Tolleranza coppia di serraggio +0÷-10% / Tightening torque tolerance +0÷-10%
Avvitare con Loxeal 55-14 / Screw with Loxeal 55-14
(b) Montare anello tenuta con attrezzo cod. 2281010 / Fit the seal with tool code nr. 2281010
☞ OLTRE 250 bar - OVER 3600 psi
@ Posizionamento targa di identicazione / Identication plate positioning
Olio - Oil
Tipo / Type Quantità / Quantity
SAE 15W40 0,435 Kg
Pos. Cod. Denominazione Description Qt Note
1960160 Guarnizione OR Ø 17,86x2,62 O-ring 6
2
960090 Tappo Plug 6RK C=54Nm
960850 Tappo Plug 6
RK H ☞C=54Nm
1380740 Tappo Plug 6RK H C=54Nm
31389051 Valvola completa Complete valve 6
4 880830 Guarnizione OR Ø 15,54x2,62 O-ring 6
5
880581 Tappo 1/4" G Plug 2 RK C=15Nm
1380690 Tappo 1/4" G nickel Plug 2
RK H - H ☞ C=15Nm
6820510 Guarnizione OR Ø 10,82x1,78 O-ring 2
11
960110 Anello appoggio Ø 18 Ring 3❍ ❒ ● ✪
840300 Anello appoggio Ø 20 Ring 3✩
840320 Anello appoggio Ø 22 Ring 3★
12
1382740 Tenuta acqua Ø 18 Water seal 3❍ ❒ ● ✪
840290 Tenuta acqua Ø 20 Water seal 3✩
840330 Tenuta acqua Ø 22 Water seal 3★
13
1380090 Guida pistone Ø 18 Piston guide 3❍ ❒ ● ✪
1380150 Guida pistone Ø 20 Piston guide 3✩
1380160 Guida pistone Ø 22 Piston guide 3★
14 961240 Guarnizione OR Ø 31,47x1,78 O-ring 3
15
880330 Tenuta acqua Ø 18 Water seal 3❍ ❒ ● ✪
840280 Tenuta acqua Ø 20 Water seal 3✩
840340 Tenuta acqua Ø 22 Water seal 3★
16 1383130 Anello tenuta Ring 3
17 850370 Vite TCEI M8x16 Screw 8C=24,5Nm
18 1380050 Supporto
cuscinetto chiuso Support 1
19 640030 Guarnizione OR Ø 59,99x2,62 O-ring 2
20 2280340 Cuscinetto Bearing 1
21 1382770 Corpo pompa Pump body 1
22 880130 Tappo Plug 1
23 962010 Dado Nut 3C=20Nm
24 962000 Rondella Washer 3
25
1380940 Pistone Ø 18 Piston 3❍ ❒ ● ✪
1380930 Pistone Ø 20 Piston 3✩
1382360 Pistone Ø 22 Piston 3★
26 1380950 Disco Plate 3
27 600180 Guarnizione OR Ø 7,66x1,78 O-ring 3
28 1380920 Pistone di guida Piston 3
29 1380060 Spina Pin 3
30
1383050 Biella alluminio Connecting-rod 3
1383020 Biella bronzo Connecting-rod 3
31 1080401 Anello antiestrusione Ring 3
32 1381850 Rondella Washer 8
Pos. Cod. Denominazione Description Qt Note
34 1780510 Guarnizione OR Ø 106x3 O-ring 1
35 1789010 Coperchio completo Cover 1
36 1343510 Vite TCEI M6x14 Screw 6C=10Nm
37
2280100 Albero marcato 5 Shaft 1❍
2280080 Albero marcato 3 Shaft 1❒
2280070 Albero marcato 2 Shaft 1●★
2280060 Albero marcato 1 Shaft 1✪ ✩
38 1380520 Linguetta Key 1
39 180340 Anello tenuta Ring 1(b)
40
1380120 Spessore 0,10 mm Shim 0.10 mm 1÷3
1380130 Spessore 0,19 mm Shim 0.19 mm 1÷3
1380530 Spessore 0,25 mm Shim 0.25 mm 1÷3
1382810 Spessore 0,05 mm Shim 0.05 mm 1÷3
41 1380040 Supporto
cuscinetto aperto Support 1
42 740290 Guarnizione OR Ø 14x1,78 O-ring 3➌
43 1980740 Tappo 3/8" G ottone Plug 2➌ C=20Nm
44 1263130 Vite TE M8x12 Screw 4
Optional C=20Nm
45 1380141 Piede Foot 2Optional
46
1980740 Tappo 3/8" G ottone Plug 1RK C=25Nm
1981180 Tappo 3/8" G nickel Plug 1
RK H - H ☞ C=25Nm
47 180101 Guarnizione OR Ø 17,5x2 O-ring 1
48
820361 Tappo 1/2" G ottone Plug 1RK C=40Nm
960870 Tappo 1/2" G nickel Plug 1
RK H - H ☞ C=40Nm
49
1381071 Testa Head 1Ø18 RK
1381070 Testa nikelata Head 1
Ø18 RK H - H ☞
1380020 Testa Head 1Ø20-22 RK
1380680 Testa nikelata Head 1 Ø20-22 RK H
50 820150 Vite TCEI M8x70 Screw 8C=24,5Nm
77 1383140 Cuscinetto Bearing 1
78
1389270 Premontaggio testa Head assembly 1Ø18 RK
1389272
Premontaggio testa Head assembly 1 Ø18 RK H
1389271
Premontaggio testa Head assembly 1 Ø18 RK H ☞
1389208
Premontaggio testa Head assembly 1Ø20 RK
1389212
Premontaggio testa Head assembly 1 Ø20 RK H
1389216
Premontaggio testa Head assembly 1Ø22 RK
1389220
Premontaggio testa Head assembly 1 Ø22 RK H
86 1260250 Indicatore livello Level gauge 1 ➌
87 1260430 Anello Ring 1➌
88 1780690 Disco Plate 1➌
89 1140450 Guarnizione OR Ø 20,24x2,62 O-ring 1➌
➌Compreso nel cod. 1789010 / Part of part n° 1789010
MI 91423 (3056) (2322) (2990)DI_1388523
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD 7

1
2
3
4
5
6
7
8
9
19
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24 25 30
26
27
28
29
Quick Selection Legend
Outer Casing
Fan System
Solenoid & Fuel Pump System
Transfomer
Inner Coil Assembly
Boiler Pad
Fuel System
Electrical System Please Note: 240VAC Option Shown, 12VDC will vary.
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
8

Pos Qty Description
1 3 HEXAGONAL NUT M16
2 3 MEDIUM FLAT WASHER M16 ISO 7089
3 1 EXTERNAL BOILER COIL (STAINLESS STEEL OR BLACK STEEL)
4 1 INTERNAL BOILER COIL
51COIL COVER
6 1 INSULATING DISK
7 1 FLAME CONTAINMENT RING
8 1 WATER BOILER COIL (10 TO 23 LITRES)
9 1 INTERNAL BOILER FLUTE
10 1EXTERNAL BOILER COVER
11 1FUEL SUPPORTING NOZZLE
12 1 ATOMISATION FUEL NOZZLE WITH FILTER
13 1 NOZZLE HOLDER
14 1 INSPECTION BOILER GLASS
15 1 CIRCLIP RING
16 1 BOILER MOUNTING PLATE
17 1 ELECTRODES CABLES 11,000 VOLTS (240VAC SYSTEM)
17A 1 ELECTRODES CABLES 22,000 VOLTS (12VDC SYSTEM)
19 1 DOUBLE ELECTRODE COVER
20 1COPPER FUEL LINE ELBOW
21 1 COPPER FUEL SUPPLY LINE
22 1 COPPER FUEL LINE CONNECTOR
23 1 DUAL ELECTRODES
24 1 240VAC / 24VAC FUEL SOLENOID
24A 1 12VDC FUEL SOLENOID
25 1FUEL SUPPLY LINE FITTING
26 1 DIESEL FUEL PUMP
27 1 FUEL PUMP ADAPTOR
28 1 240VAC BURNER MOTOR
28A 1 12VDC BURNER MOTOR
29 1 FAN BLADE (LEFT ROTATION)
29A 1 FAN BLADE (RIGHT ROTATION)
30 1240VAC IGNITION TRASFORMER
30A 112VDC IGNITION TRANSFORMER
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PUMPS AUSTRALIAPTY LTD
XTREME 4000 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD 9

WE SERVICE & REPAIR
ALL MAKES AND MODELS IN OUR FULLY STOCKED WORKSHOP IN WA!
AUSTRALIAN OWNED
& OPERATED
Established in 1997 as a backyard
business, Pumps Australia has had steady
growth over 20 years by supplying quality
products with quality service using quality
people.
Being a rm believer of always having what
you need in stock, our large warehouse locat-
ed in Welshpool carries a HUGE inventory of
stock for our customers. With shipping
overnight.
Carrying stock in Australia isn’t the only thing
that seperates us from the pack.
Our technical expertise with all our products
means we’re there to back you up!
Clinton Farmer; Kutkabubba Aboriginal Corp.
FIRE FIGHTING PUMPS
TRANSFER PUMPS
TRASH PUMPS
CHEMICAL PUMPS
HOUSEHOLD PUMPS
HIGH PRESS. BLASTERS
HIGH PRESS. ACCESSORIES
SERVICE & REPAIR
PETROL & DIESEL ENGINES
AIRLESS PAINT SPRAYERS
AG SPRAYERS
FUEL TRANSFER PUMPS
PUMPSAUSTRALIA.COM.AU
212 Welshpool Rd, Welshpool WA 6106
FREE CALL 1800 790 915 FOR MORE INFORMATION