Purelogic SMC4-4-16A16B User manual

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INSTRUCTION MANUAL
SMC4-4-16A16B
Four-axis motion controller
We draw your attention to the fact that there can be some changes in this instruction
due to the product consistent technical improvement.

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SAFETY PRECAUTIONS
Before using this control system, please read this manual carefully before do related operations.
Carefully read the operating instructions and user Safety Precautions, the user should do the appropriate protection, take the necessary security
measures before proceeding to operate.
First time operation of the operator, should know the proper use of the corresponding functions, you can perform the appropriate action, For those
unfamiliar the functions or parameters, Prohibited actions or change system parameters.
System maintenance:
When the system is under unusual circumstances, the need to repair the appropriate cable or socket connection, you should turn off power. And then
make the necessary repair.
The operator has not been rigorously trained or authorized by the studio units or individuals, can not open the control system for maintenance
operations, modification, repair, and other acts.
Other matters:
If there is any system functions is different from the manual,please with system software features to prevail.
Control system functions to change or improve (upgrade), without notice. If you have other requirements, please contact us.
OUTLINE
Our latest «motion controller» using high-performance 32-bit CPU,with an LCD display, Humanized Window-type interface, Using external TF card
memory, storage space than 2G, Operating voltage and control voltage using isolation mode, and touch keyboard. The system has high reliability, high
precision, low noise, easy operation characteristics.
The controller can four simultaneous axes,multiple micro segment look ahead control algorithm, The controller can four simultaneous axes,multiple
micro segment look ahead control algorithm, can be achieved with four - axis straight line interpolation and a micro multi-line multi-axis continuous
interpolation,controlled by a breakpoint carving.
Simple, clear parameters for your convenience and fast operation. Input / output can be set up functions to facilitate your use and maintenance.
The main function:
Parameter settings: You can set the processing and operations relating control parameters, Making process to achieve the best condition.
Manual operation: can be achieved manually, jog,back to procedure zero, back to mechanical zero, cleared coordinate operations.
Program Management: Program can create, delete, modify, read, preserve, automatic processing, continuous, and pause.

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External Manual: a variety of external functions can be defined Manually,In order to facilitate the use of the freedom to select the input function: the
limited input can achieve a variety of user needs.
System components:
CNC system mainly consists of the following parts:
High-performance, high-speed 32-bit ARM CPU;
Liquid crystal display (resolution: 320 * 240);
Input / Output (16 channels opto-isolated 10MA inputs, 16 channels opto-isolated pull-down tank 500MA output).
Users machining program memory can be arbitrary Storage in TF card.
Technical indicators:
The smallest unit of data 0.0001mm
The maximum data size ± 99999.999mm
Maximum pulse output frequency 50KHZ (three-axis simultaneous 50KHZ)
Control axes 4 axes (X, Y, Z, A)
4-axis intermodal and has a four-axis multi-micro multi-segment prospective interpolation control
Appearance and Panel: Dimensions: length 165, width 101, thickness 50
External view:

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OPERATING INSTRUCTIONS
Boot screen:
This boot interface is divided into four zones:
• The top district: the main display file name now opens, real-time the number of processing rows.
• The coordinate display area: The main display real-time three-axis coordinate and real-time processing speed.
• The function key area: the main control keys.
• T file area: file name, or processed documents.
(Note: TF card support hot swap, when the new insert TF card, need to initialization after re-insert, so sometimes prompts OPENER, Just several
times «open file»!)
Because the system requirements for the TF card data is extremely strict, so the general low-end cards (cottage card) will be excluded, and then
replace the other genuine card reading! ! ! For HDSD (TF), because of the card problem, and can not fully understand, replace other cards and then read!
Machine Configuration Click the «Advanced Features» below, then click «motor parameters» to enter the following screen.
Word meaning explanation:
Pulse equivalent: the required number of pulses per unit length, (pulse volume required for each millimeter) support floating-point input.
Maximum speed: maximum speed of this motor can run (mm / min), when the input exceeds the maximum that the system can be achieved, The
maximum is the system can be achieved.
FUNCTION KEY AREA
Open the file
Starts running
Advanced features
Document Management
RESET (RESET)
Jog
The following screen appears after the control system is powered.

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Acceleration: Maximum acceleration of the motor can run, this value is too small will be more seriously affected micro segment corner speed.
Pulse level: 1 or 0, active high or active low, determined by the drive.
Direction level: 1 or 0, active high or active low, this change will change running direction.
Pulse Width: Pulse valid output time, only one value,normally can take 0.
Pulse equivalent=Stepper motor driver number of subdivisions * 360 / stepper motor step angle) / screw thread pitch.
Example: Step angle = 1.8 screw pitch = 5mm segments = 8
pulses equivalent = 8 * (360/1.8) / 5 = 320
Maximum speed value: the ability to be finalized in accordance with the motor,based on not fall out step,take 70% of maximum speed values, leaving
30% margin to the motor (characteristics of stepper motor).
T acceleration table is as follows:
Acceleration values: the ability to be finalized in accordance with the motor, based on not fall out step, take 70% of maximum speed values, leaving
30% margin to the motor (characteristics of stepper motor).
Pulse relationship level and pulse width (Note: The actual width is Given width Plus default width).

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When the direction level of 1, the shaft is running, the Output is high level, Anti-run is low level.
When the direction level of 0, the shaft is running, the Output is low level, Anti-run is high level.
Open the file
File name appears in the display field, the file name format is the standard format 8_3, 8 character names, 3 suffix.
When displaying the Chinese have four Chinese name, the three suffixes, more than four will not give the full name displayed, with ~ N instead of
advanced rotating function keys, or function keys can flip down display.
Click the function key in the middle of advanced button or «OK» button to select the file, enter the following interface.
Direction level

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At this time you can open the file, or return the file selection (re-select), or exit to the main screen.
Click «Open file» access to the contents of the file are shown below.
You can now browse the contents of a file, click the Advanced Function button the middle button, Or OK button brings up a menu interface.
You can select whether to start from the first row, or starting from the N line, or point to the N-line display, you can also choose to re-select the file
directly back to the file.
After selecting input baskets,You can enter the number of lines needed, Enter then select «pointing to select the line» you can jump directly to a
specific number of rows, As for the Extra large, super multi-line, time-consuming will be longer!
If input rows is greater than file rows itself,At this time point to most caudal of the file.
Click on «from the first line to start» and «from the selected line to start»,both will jump to the main interface, Open this file is completed, And hand
the primary key feature to the main precinct.
Starts running
You can start to run directly up! If there is a breakpoint before this, and did not change the file, then a window will pop up as follows:
The first is a safe altitude, the role of safe altitude: In the current head position will be filed with the tool when you want to move to the machining
position, this height is safe altitude, where it can be seen as the height of the Z-axis.
After deduction election baskets selected can change this value, You can also change the default safe altitude of the advanced features.
«Continued Point Run»: When a breakpoint in the point-to-point between N and N +1, Continued Point will start from N points, Which will be repeated
between N to N +1 points have been processed over the tracks, and access to the unfinished track.

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« running before Continued points «:When a breakpoint in the point-to-point between N and N +1, running from N +1 to begin direct before Continued
points, Discards N to N +1 line processing track, please pay more attention.
«Exit» to give up this operation.
(Note: When the breakpoint then run large number of rows, Because need to find out Coordinate System and Continued points from the beginning,
There will be some computing time, TF card reader speed will affect the current operation speed, number of runs in the top left corner indicates).
«Limit Input»
Enable: limit function is selected or not.
Pin: For the limit function is selected, the corresponding input pin (selectable 1-16)
Level: Input high level active or low level active (see Figure simulation)
«Mechanical origin»
Enable: limit function is selected or not.
Pin: For the limit function is selected, the corresponding input pin (selectable 1-16)
H/L: Input high level active or low level active (see Figure simulation)

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Directions: when Return to machinery XYZ direction, either positive or negative.
Return speed: the speed of returned to the Mechanical point and the knife point.
Above Input pin inputs corresponding to 8 controllers, Can arbitrarily designated as the current limit input pin.
Document Management
Click on «File Manager» icon to the below of the list of files into the interface, you can add new files, delete files, modify the file.
Click on the specified file will enter the following interface:

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«Edit this file»: You can edit the selected file
«Return the file selection»: Re-select the file
«New File»: Create a new document
«Delete Files»: delete the selected file
«Return to the main interface»: direct return to the main interface
New file and delete the file interface
Edit this file

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«Edit this line» for editing the selected row
Corresponding key on the control panel, enter the desired G code, then press «OK» button to save and return, (the old parameters line in the
front),Repair key panel has «←» can abdication modified for the wrong characters .
«Insert Row», remove this line

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insert blank lines in the front selected row as shown: «Delete this line» will delete the specified row.
«Return row selection» to return G command line to re-selected.
«Return the file selection» returns the file list interface.
Note: If the last instruction of the file is not able to run, in the final document to join a blank line! ! !
Panel Shortcuts as «origin Operation»
«Return to origin» Z-axis rise to Safe altitude, XY axis back to the origin, Z axis and then passed back to the origin.
«Return to the mechanical origin»: Z axis retreated mechanical origin, Y-axis retreated mechanical origin, Y-axis retreated mechanical origin, (please
note the configuration foot level and enable)
«Knife» Z-axis decreased (or increased), when it comes to the probe, please stop running then let the Z-axis coordinate is 0,and Z-axis carrying knives
to a safe altitude, the end of this process. (Please note that the configuration of the feet, the level and enable)
Panel shortcut to «coordinate cleanup operation.»

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X-axis uniaxial cleared
Y-axis uniaxial cleared
Z-axis uniaxial cleared
A shaft uniaxial cleared
All axes cleared
Exit
Panel shortcuts ¤ «Manual and Jog»

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“Manual”Recovery Manual
«1mm»: When selected press the corresponding arrow keys will move the corresponding length (incremental moves)
If the current X-axis coordinate X: 1.235, select 1mm
If you press X +, X-axis immediately moved 2.235 If you press the X-, X-axis is moved immediately 0.235
If you want to move to a specific length, you can enter the specific numbers in the input baskets.
(Only press «OK» button to turn yellowish after baskets can be entered,Returns green effectively), Press the corresponding axis direction key.
Corresponding X + X-Y + Y-Z + Z-A + A-are valid
Panel Shortcuts X Y Z A «direct coordinate operations.»
«Run to» corresponding axis directly run to the specified coordinates.
«Change coordinates»: corresponding axes directly change toto the number set (This operation is not reversible, please carefully Operation)
Spindle control
M03, M04, M05
M03 clockwise run: Now close the M04 corresponding pin, open the M03 corresponding pin.
M04 anti-clockwise run: Now close the M03 corresponding pin, open the M04 corresponding pin.
M05 will also close the M03, M04’s pin
M07, M08, M09
M07 open the corresponding pin will not affect the M08 M08 open the corresponding pin will not affect the M07 M09 will also close the M07, M08’s pin
Delay: Open M03, M04, M07, M08 time spent
PWM pin is fixed at 16 feet, such as opening the pin corresponding to the OUT output should be removed, or due to both control and conflict! ! !
PWM Frequency: refers to the frequency output MAXS: refers to the maximum S corresponding to the maximum frequency was Duty Cycle = S (G
instructions given value) / (MAX S)

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When RESET lights flashing, the corresponding pin configuration will output the corresponding level,
This can be used to control the three-axis enable, or machine work tips.
Enter safe altitude baskets
Once entered, saved in the system
G Script Parameters G2/G3 tolerance refers to the input G2/G3 after manual calculations or other calculations. Because of the accuracy problems,
so that circular arc center is inconsistent with the values given moment, there is a tolerance value, the system will be based on the given parameters,
recalculate the best center coordinates, visible G2/G3 detailed instructions.
Chord length: curved Chord length is when generating system to fit an arc segment,See detailed description of G Script
Advanced operating functions:

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In standby (no running process) adjust speed:Press and hold the stop
button (black square button), and then rotating the advanced function
keys, you can adjust the speed percentage,On the main screen you can
see the percentage rate (1:100-1) display.
In machining operation, direct rotating advanced function keys, you
can adjust the percentage of the speed, On the main screen you can to
the percentage rate (1:100-1) display.
Overspeed 133.33% run operation:
Run processing: Press the middle button of Advanced function keys,
rotating advanced function keys, you can exceed 33.33% of the system to
the maximum speed.
During standby under: Press and hold the stop button (black square
button),press the middle button of senior function keys, rotating
advanced function keys on it.
(This operation should be noted that the parameters of the system
given the minimum limit, acceleration and top speed parameter
variables will thus make new adjustments, the overall performance of
the machine exceeds the expected value, so be careful to use!!!)
D.Interface mimic diagram
Power supply is SbleDC voltage 12V, Current should be greater than
1A, the controller operates at about 300MA-800MA Power Supply.
Simulation Figure shown in «5V output» refers to the output of the
power supply, Available about 500MA current to external devices to use.

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E G command interpretation
G00
Format:. G0X .. Y. Z ... A
Axis rapid traverse, G0 for fast positioning tool, No machining of the workpiece. Can quickly move in several axis simultaneously, thereby producing a
linear trajectory (point to point) as shown.Machine data specified maximum value for each axis rapid traverse rate of an axis running speed on this fast-
moving. the moving speed of the synthesized vector speed of the two axes.In the address programmed feed rate F is invalid with G0 move quickly. The
system will be run by the maximum value of each axis vector synthesis rate.
To go four cases:
G0X0Y0Z0
G0X10
G0Y10
G0X0
G0Y0
G01
Format G1X .. Y.. Z.. A.. F..
The tool moves on a straight line from the starting point to the target point, Programming with F feedrate speed. All axes can be run simultaneously.
G1 remain valid until they are replaced by other commands.
This controller support multi-micro multi-line forward control interpolation algorithm, That is more than one segment will be calculated tracks as
Continuous interpolation algorithm,To achieve a smooth transition,Prospective method and will increase the operating speed as much as possible.

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Red trace is the actual running tracks, F is the processing speed
Painting Quartet Case:
G0X0Y0Z0 X10F1200
Y10
X0
Y0
G02 G03
Format (1) G02X .. Y.. Z.. R.. F.. (Radius method)
(2) G02X .. Y.. Z.. I.. J.. K.. F (circle center method)
Format (1) G03X .. Y.. Z.. R.. F.. (Radius method)
(2) G03X .. Y.. Z.. I.. J.. K.. F (circle center method)
G02 clockwise circle G03 counterclockwise circle

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G17 (X, Y) coordinate plane (plane default)
G18 (X, Z) coordinate plane
G19 (Y.Z) coordinate plane
circle center method:
G02 (G03) X.. Y.. Z.. I.. J.. K.. F
X. Y. Z represents Terminal point coordinate, F processing speed
I represents projection of the arc starting point to circle center distance in the X-axis
J represents projection of the arc starting point to circle center distance in the Y-axis
K represents projection of the arc starting point to circle center distance in the Z-axis
L, J, K direction is corresponding to the negative direction of the XYZ

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Legitimacy of the parameter (in XY plane):
circle center method can be obtained directly radius R = sqrt (i ^ 2 + j ^ 2), If the length of the line start and end points of the arc is greater than 2R is
impossible to go wrong prompt.
When the above conditions are satisfied, the system will recalculate the center coordinates of the most reasonable, When it has some deviation
with given center coordinates actually,Called super difference,If this deviation value is greater than the system given,it will prompt an error,This super
difference can be set in the system,Facilitate more rapid input parameters.
(Note:The difference between the actual center of the arc can constitute
And input circle center called super difference,This difference can be super-max settings, you can tolerate a wider parameter input limit)
Case: G0X0Y0Z0 G1Z-1F1200 Y10 X20 G02X30Y20I10J0 G1X80
Y0
X0
G0X0Y0Z5
Radius method:
G02 (G03) X.. Y.. Z.. R.. F..
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