PV-ezRack PostMount 6-A Technical manual

PostMount 6-A for XL Panels
Code-Compliant Planning and Installation Guide V 2.0
Complying with AS/NZS 1170.2: 2021
Last Updated - Mar. 2023

Installation Guide / PostMount 6-A for XL Panels
1Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
Introduction
Complying with all applicable local or national
building codes, including any updates that may
supersede this manual;
Ensuring that PVezRack® and other products are
appropriate for the particular installation and the
installation environment;
Using only PVezRack® parts and installer supplied
parts as specified by PVezRack® project plan
(substitution of parts may void the warranty and
invalidate the letter of certification);
Recycling: according to the local relative statute;
Ensuring that there are no less than two professionals
working on panel installation;
Ensuring the installation of related electrical
equipment is performed by licenced electricians;
Ensuring safe installation of all electrical aspects of
the PV array, including providing adequate earth
bonding of the PV array and PVezRack® PostMount
components as required in AS/NZS 5033: 2021.
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The installer is solely responsible for:
Clenergy PVezRack® PostMount 6-A for XL Panels (up to
2100 x 1100 mm) is a ground mounting system suitable
for large scale commercial and utility scale installations.
PVezRack ® PostMount 6-A for XL Panels has been
developed to fit any PV module in the outdoors and
uneven ground areas. PVezRack ® PostMount 6-A for XL
Panels have good compatibility for the different region
via the angle adjustment (10°~ 60°). Using high quality
engineered components PostMount 6-A for XL Panels
saves developers and installers, time and money when
delivering large scale projects.
Please review this manual thoroughly before installing
PostMount 6-A for XL Panels. This manual provides the
following contents:
1) Installation planning;
2) Installation instructions.
- Introduction -
The PVezRack® PostMount 6-A for XL Panels parts,
when installed in accordance with this guide, will be
structurally adequate and meet the AS/NZS 1170.2:
2021 standard. During installation, and especially
when working on the ground, please comply with the
appropriate occupational health and safety regulations.
Please also pay attention to other relevant regulations
in your local region. Please check that you are using the
latest version of the installation manual by contacting
Clenergy via email on www.clenergy. com.au or
contacting your local distributor.
Product Warranty:
Please refer PVezRack® Product Warranty on our
website.
List of contents
Introduction
Tools & Components
System Overview
Installation Instruction
Certification
01
02
03 - 05
06 - 11
12 - 16

Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- Tools and Components -
Tools and Components
Tools
Allen Key
6 mm
String & Marker Pen
Spanner
Anchoring Kit
Torque
Wrench
Mixing Nozzles
5m
Tape
Components
C-U/30/46-G
Universal Clamp x 4
ER-R-ECO/XXXX
ECO-Rail x 6
ER-AP-PM6/8/A-LP
PM6-A, PM8-A
Kit x 1
ER-RT-100/2200
PM6-A Rectangular
Tube-Master x 1
ER-RT-70/3170
PM6-A&PM8-A
Rectangular Tube-
Landscape x 3
ER-P-152/3000
Pipe x 1
ER-SC-PM6
PM6-A, PM8-A Steel Cap
Assembly x 1
ER-RT-100/576
PM6-A, PM8-A Steel Cap
Assembly x 1
EZ-GL-ST/UC
Grounding Lug x 4
ER-I-05/CM
Tin Interface
with Click Module

Installation Guide / PostMount 6-A for XL Panels
3Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021 - System Overview -
System Overview
Overview of PVezRack® PostMount 6-A for XL Panels
Side view drawing of PVezRack® PostMount 6-A for XL Panels is shown below. The panels tilt angle and embedment
depth below are for reference only. Please refer to Certificate Letter to obatin the certified max panels tilt angle and
min embedment depth for different wind regions and different soil types.
1.Universal Clamp 2. ECO-Rail 3. PM6-A Rectangular Tube- Landscape 4. PM6-A Rectangular Tube-Master
5. Steel Cap Assembly 6. PM6-A Adjustable Tube 7. Pipe 8. PM6-A Kit

Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- System Overview -
Precautionary Measures for Stainless-Steel Fastener Installation
Improper operation may lead to the deadlock of bolts and nuts. Follow the steps below to reduce this risk.
Reduce the friction coefficient
(1) Ensure that the thread surface is clean (no dirt or contaminant).
(2) Apply lubricant (grease or 40# engine oil) to fasteners prior to tightening to avoid galling or seizing in the threads.
Precautionary Measures for Stainless-Steel Fastener
Installation

Installation Guide / PostMount 6-A for XL Panels
5Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021 - System Overview -
General installation instructions
(1) Apply force to fasteners in the direction of thread.
(2) Apply force uniformly to maintain required torque.
(3) Professional tools and tool belts are recommended.
(4) Avoid using electric tools for final tightening.
(5) Avoid working at high temperatures.
Safe Torques
Please refer to safe torques defined in this guide as shown in the figure below. If power tools are required, Clenergy
recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock). If
deadlock occurs and you need to cut fasteners, please make sure that there is no load on the fastener before you cut it.
Avoid damaging the anodized or galvanized surfaces.
Installation Dimensions
All drawings and dimensions in this installation guide are for generic reference. The PVezRack® PostMount 6-A for XL
Panels is to be optimized to suit specific conditions for each project and documented in engineering drawings. As
a result, major components of the PVezRack® PostMount 6-A for XL Panels may be provided in sectional sizes and
lengths that vary from those shown in this guide. The installation operations detailed in this instruction guide remain
the same regardless of the component size. In case you need to do any on-site modifications or alteration of the
system in a way that would be different from engineering drawings, please provide marked up drawings/sketches for
Clenergy’s review prior to modification for comment and approval.

Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- Installation Instruction -
Installation Instruction
Dig a hole with the diameter of 300mm .
Place the pole into the middle of the hole and fill it with
concrete (min 25 MPa strength). Maintain the position of
the post. The allowed vertical tolerance is ±2°. Keep the
axle of the 2- Ø22 holes parallel to East-West; keep the
vertical angle deviation within ±5°. For more than one
system on one site maintain all the axles of 2- Ø22 holes
aligned.
Connect the Pipe to the corrugated washer and Steel Cap Assembly with M20*210 hexagonal bolt, spring washer 20,
M20 nut.
Combine two Steel Caps with M20*160 hexagonal bolt, spring washer 20, M20 hex nut.
Notes:
1) Do not fasten the Bolt prior to complete the assembly of PM-A Rectangular Tube-Master.
2) Keep all the Bolt head aligned.
Pipe Installation
Steel Cap Installation

Installation Guide / PostMount 6-A for XL Panels
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Notes:
1) Adjust the angle of the allation, the angle of the Rectangular
Tube-Master with 10°(6 holes from up to bottom corresponds
to 10° to 60° tilt angle) in order to make the assembly process
run smooth.
2) Using adjustable washers to fill gaps between the
Rectangular Tube-Master and the Adjustable Tube and Steel
Cap. Image on the right shows adjustable washers inserting
between the Rectangular Tube-Master and Steel Cap.
Fix the Rectangular Tube-Master at Steel Cap Assembly
with M20*160 hex bolt, M20 nut, plain washer 20, and spring
washer 20. See the mark (1).
Fix the Adjustable Tube at Rectangular Tube-Master with
M20*160 hex bolt, plain washer 20, and spring washer 20,
M20 nut. See the mark (2).
Fix the Adjustable Tube at Steel Cap Assembly with M20*160
hex bolt, M20 nut, plain washer 20, and spring washer 20. See
the mark (3).
Realized the angle adjustment by position the bolt in the
differrent holes.
Fasten the Steel Cap Assembly to Pipe with M20*210,
M20*160 Hex Bolt, keep the Rectangular Tube-Master parallel
to the south-north by adjust the
Steel Cap Assembly
Recommended torque for M20 bolts is 210~220 N·m.
PM6-A Rectangular Tube-Master Installation

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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- Installation Instruction -
Fix the 3 pcs PM6-A Rectangular Tube-Landscapes at Rectangular Tube-Master on pre-welded L profile angle bracket
with 2 pcs M12*100 hex bolts, 2 pcs M12 nuts , 2 pcs plain washers 12 and 2 pcs spring washers 12. Do not fasten the
Nut until 3 Rectangular Tube-Landscapes aligned.
Recommended torque for M10 bolts is 35~40 N·m.
Fix the ECO-Rail to Rectangular Tube-Master with M8*20 hex socket bolt, Z module, Spring washer 8, Washer 8.
Note:
Make sure that the rail ends align horizontally and that the rails are parallel to each other.
Recommended torque for M8 bolts is 18~20 N·m
Rectangular Tube- Landscape Installation
ECO-Rail Installation

Installation Guide / PostMount 6-A for XL Panels
9Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
Apply one pre-assembled Grounding Lug per Rail. Click the Grounding Lug into to the rail channel and insert the
Copper Wire. (the maximum size is 10 mm2) Fasten the bolt M6*14 with 5~6 N.m and the bolt M8*25 with 16~20 N.m.
End Clamp Inter Clamp
- Installation Instruction -
PV Module Installation
Fix the PV panel to Rail, via Universal Inter Clamps and
End Clamps step by step until all the panels complete.
Recommended torque for M8 bolts is 18~20 N·m
Note:
The Universal Clamp can be used both as a End Clamp
and a Inter Clamp, and the height can be adjusted from
30 to 46 mm.
When the side of the Universal Clamp close the narrow
side of the Universal Clamp Buckle, it can be used as
End Clamp, and when the side of the Universal Clamp
close the wide side of the Universal Clamp Buckle, it can
be used as Inter Clamp, as shown in the figure on the
right. The Universal Clamp can be directly rotated to the
position of required End or Inter Clamp.
Recommended torque for M8 bolts when it is Inter Clamp
is 18~20 N·m
Recommended torque for M8 bolts when it is End Clamp
is 13~14 N·m

Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
There are three solutions for Grounding Lug installation.
Solution 1:
Fix the Grounding Lug at the end of Rail as shown in the figure on the
right.
Solution 2:
Fix the Grounding Lug at the Rail where just under the PV Module as
shown in the figure on the right.
Solution 3:
Fix the Grounding Lug at the side channel of Rail as shown in the
figure on the right.
- Installation Instruction -

Installation Guide / PostMount 6-A for XL Panels
11 Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021 - Certification -
Certification

Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- Certification -

Installation Guide / PostMount 6-A for XL Panels
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Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- Certification -

Installation Guide / PostMount 6-A for XL Panels
15 Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021 - Certification -- Certification -

Installation Guide / PostMount 6-A for XL Panels
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Code-Compliant Planning and Installation Guide V 2.0 - Complying with AS/NZS1170.2-2021
- Certification -

Clenergy
1/10 Duerdin St
Clayton VIC 2168
Australia
Phone: [phone]
Email: [e-mail]
Web: www.clenergy.com.au
@Clenergy@Clenergy_global
@ClenergyClub@Clenergy
@ClenergyGlobal / @ClenergyClub / ClenergyAUS
A Clenergy Technologies Company