PVA BI2000 User manual

BI2000 Board Inverter
Owner’s Manual
Revision F
WHERE
PRECISION
DRIVES
PRODUCTION

BI2000 Board Inverter Manual
Revision F /February 2020 Page 2 of 37
This document is based on information available at the time of its publication. While efforts
have been made to ensure the contents of this manual are accurate, the information
contained herein does not purport to cover all specific details or variations in hardware, or
to provide for every possible contingency in connection with installation, operation, or
maintenance. Features may be described herein which are not present in all hardware and
software systems. Precision Valve and Automation, Inc. assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
Precision Valve and Automation, Inc. makes no representation or warranty, expressed,
implied, or statutory with respect to, and assumes no responsibility for the accuracy,
completeness, sufficiency, or usefulness of the information contained herein. No warranties
of merchantability or fitness for purpose shall apply.
This document, including the information contained herein, is the property of
Precision Valve and Automation, Inc. and is considered confidential and proprietary
information. It is delivered on the express condition that it not be used, disclosed, or
reproduced, in whole or in part, for any reason without prior written consent of
Precision Valve and Automation, Inc.
Copyright © 2020
Precision Valve and Automation, Inc.
All Rights Reserved.

BI2000 Board Inverter Manual
Revision F /February 2020 Page 3 of 37
Table of Contents
Introduction...........................................................................................................6
PVA Contact Information........................................................................................................6
Document History.....................................................................................................................6
Safety .......................................................................................................................................... 7
Notices and Warnings ..............................................................................................................9
Personal Protective Equipment.............................................................................................9
Environmental ...........................................................................................................................9
Noise Levels ...........................................................................................................................9
Materials/Chemicals.........................................................................................................9
Transportation, Operation, and Storage..............................................................................9
Handling and Transportation .............................................................................................9
Storage................................................................................................................................9
Temperature and Humidity...........................................................................................10
Description of Components..................................................................................................10
Hazards Due to Contact ....................................................................................................10
Setup......................................................................................................................11
Installation.................................................................................................................................11
Air Pressure Regulator........................................................................................................... 12
Safety Devices and Guarding...............................................................................................13
Safety Circuit ...................................................................................................................13
Work Area Access............................................................................................................13
Door....................................................................................................................................13
Light Tower Operation ...........................................................................................................13
Interface Overview .................................................................................................................14
Operation.............................................................................................................. 15
Startup Procedure ..................................................................................................................15
Shutdown .................................................................................................................................15
Cycle Stop.................................................................................................................................15

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Auto Cycle ................................................................................................................................16
Manual Mode ............................................................................................................................16
Conveyor Operation ....................................................................................................... 17
Board Stops...................................................................................................................... 17
Rotate ................................................................................................................................18
SMEMA...............................................................................................................................18
PIP Status .........................................................................................................................19
Shutters ............................................................................................................................19
Conveyor Width Adjust ................................................................................................. 20
Setup Mode ............................................................................................................................. 20
Flip Process..........................................................................................................................21
Board Flip..........................................................................................................................21
Board Second Flip.......................................................................................................... 22
Conveyor Width .............................................................................................................. 22
Profile Naming ................................................................................................................ 23
Fault Recovery.................................................................................................... 24
Board Removal ....................................................................................................................... 24
Manual Board Removal ..................................................................................................... 24
Conveyor Board Removal............................................................................................. 24
Open Door or “Emergency Stop” Recovery Procedure.................................................. 25
Recovery Procedure for Board Processing Failure ................................................ 26
Recovery Procedure for a Rotation Error ................................................................. 26
Error Messages........................................................................................................................27
Maintenance ....................................................................................................... 28
Conveyor Belt Replacement................................................................................................ 28
Board Sensor Adjustment.................................................................................................... 28
Board Thickness Adjustment.............................................................................................. 29

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Rotary Adjustment ................................................................................................................ 30
Rotation Angle ................................................................................................................ 30
Soft Start Adjustment....................................................................................................31
Rotary Speed Adjustment.............................................................................................31
Width Adjustment .................................................................................................................. 32
Main Air Regulator ................................................................................................................. 33
Troubleshooting................................................................................................. 34
Notes .....................................................................................................................35
Warranty ...............................................................................................................36
Table of Figures ...................................................................................................37

BI2000 Board Inverter Manual
Revision F /February 2020 Page 6 of 37
Introduction
Before you operate this system, read the operation and setup manual. This will help you to
become familiar with the product and ensure successful operation.
If any questions or problems arise, contact PVA’s Technical Support department.
PVA Contact Information
Main Office PVA
One Mustang Drive
Cohoes, NY 12047
Tel [phone]
Fax [phone]
Website: http://www.pva.net
Email: [e-mail]
Technical Support
Tel [phone]
Email: [e-mail]
Document History
Revision
Revision Date
Reason for Changes
REV F
February 2020
SoftStart Initial Setup Updated
REV E
January 2020
Template updated
REV D
September 2017
Screens updated
REV C
July 2016
Maintenance updated
REV B
June 2016
Template update and chain/conveyer added
REV A
January 2003
Initial release for Unitronics PLC
Note: All photographs and CAD model representations in this document are a “general
representation” of the system and its components. The actual appearance of the
system and its components can differ based upon customer specific configuration.

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Safety
Certain warning symbols are affixed to the machine and correspond to notations in this
manual. Before operating the system, identify these warning labels and read the notices
described below. Not all labels may be used on any specific system.
Always wear approved safety glasses when you operate or work near the
workcell.
Before you operate the system, read and understand the manuals provided
with the unit.
Never put hands or tools in areas with this symbol when the machine is in
operation. A dangerous condition may exist.
Read and understand the manuals provided with the unit before any repairs
or maintenance is done. Only a qualified individual should do service.
Use caution when there are pressurized vessels. Find and repair any leaks
immediately. Always wear appropriate safety equipment when you work
with pressurized vessels or vessels that contain chemicals
Shear hazard from moving parts. Avoid contact.
Do not remove protective guarding.
In situations where inattention could cause either personal injury or damage
to equipment, a warning notice is used.

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Do not smoke near the PVA UV cure machine. Always have a fire
extinguisher available for emergency use.
Before performing any repairs or maintenance to the system, turn off power
and lock out the power disconnect switch.
Warning notices are used to emphasize that hazardous voltages, current,
temperatures, or other conditions that could cause personal injury exist in
this equipment or may be associated with its use. Only qualified personnel
should enter areas designated with this symbol.
Laser light source present. Do not stare directly into the beam. Do not use in
the presence of highly reflective surfaces
Pinch hazard from moving parts. Avoid contact.
Hot surface. Avoid contact.
Warning, Ultraviolet (UV) light hazard. Do not look directly at the UV light
source.

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Notices and Warnings
•Wear safety glasses, gloves, and long-sleeved clothing when working with
automated industrial equipment.
•Read and understand all operating manuals before using this equipment.
•Do not disable the safety features of the machine.
•Lock-out and tag-out the air and power supplies before any service is done.
•Reduce the air pressure to 0 psi before any hoses are removed.
•Make sure all replacement parts are correctly rated for use.
•Always remain clear of all moving parts when the system is in operation.
Personal Protective Equipment
Operators must use eye protection because material contents are under pressure. Always
wear gloves when handling materials and solvents. Refer to MSDS sheets on the material
being dispensed for other precautions.
Environmental
Noise Levels
The audible noise level of the board invertor is below 65 dBA.
Materials/Chemicals
There are no dangerous materials or chemicals used in the operation of the machine.
Transportation, Operation, and Storage
Handling and Transportation
Handling and transportation should be done with minimal vibration and shock to the
system. An air-ride truck is recommended for roadway transport.
Storage
All enclosures and connector covers should be closed tightly. The system should be
covered if dust or other airborne debris is present in the storage area.

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Temperature and Humidity
Operation and storage should be done at 40–105°F (4–41°C) and low humidity. Do not let
condensation collect on the machine. Install the system on a level surface, away from
standing water, possible over spray, and overhead leaks.
Description of Components
The PVA Board Inverter can process and invert multiple boards. It is SMEMA (Surface
Mount Equipment Manufacturers Association) rated for easy integration into a production
line. The unit is designed to operate with PVA workcells.
The operator can control the system with the user interface. The machine status and error
messages are displayed on the LCD screen and the light tower (optional). Operators must
be trained or have read the manual.
Any uses other than listed above could result in a dangerous condition and cannot be
protected against by the safety features installed on the system.
Figures 1 and 2: Functional Block Diagram and SMEMA Cables and Process Flow
Hazards Due to Contact
The board invertor is designed to minimize injury from contact with the machine. In certain
modes of operation, you can enter the work area while the module is in operation. Only a
qualified person should do this. Examine warning labels.