Q'STRAINT QLK-150 User manual

INSTALLATION INSTRUCTIONS
Q300M MINI
READ ALL INSTRUCTIONS PRIOR TO INSTALLATION
• This is a comprehensive step-by-step instrucon guide on how to install the Q300M Mini Wheelchair Bracket 41 Amp baeries only
(wheelchair manufacture date February 2019).
• Make sure to read, understand and follow all these instrucons.
• To address any quesons contact the nearest Q’Straint oce.
• All deviaons and alteraons from these instrucons MUST be reported to both your supervisor and Q’Straint .
• For installaon of the QLK Docking system, please refer to the separate Installaon Instrucons and the Use and Care Manual.
IMPORTANT SAFEGUARDS AND WARNINGS
SAVE THESE INSTRUCTIONS
• All equipment and components MUST be installed and serviced
by an experienced and trained technician.
• The QLK-150 Wheelchair Docking System complies with all
applicable requirements of ADA, FMVSS, CMVSS, SAE J2249,
CSA Z604, AS2942, ISO 10542-1 and ANSI/RESNA WC-4
SECTION 18.
• This System is a complete integrated system, do not alter or
modify it in any way and do not interchange or substute any
components. Any deviaon from these recommendaons is the
responsibility of the installer.
• The QLK-150 Docking System, bracket and its components
MUST be regularly inspected, cleaned and maintained.
• Do NOT aempt to repair, adjust, or modify any component(s) of
the QLK-150 system or bracket without consulng a Q’Straint®
representave.
• The QLK-150 Wheelchair Docking System should not be
operated by anyone who does not have full comprehension of
how the System works or if the System is not working properly.
• The QLK-150 Wheelchair Docking System, bracket and all
system components including oor and wall anchorages MUST
be replaced aer a vehicle collision
• The QLK-150 Wheelchair Docking System MUST be installed
with a compliant occupant restraint system (shoulder and lap
belt).
• Broken and worn components MUST be replaced.
• All damages and defects MUST be reported to both your
supervisor and Q’Straint®.
• Only use Q’Straint® components with this system, including
hardware and wheelchair interface bracket unless otherwise
stated.
• Q’Straint wheelchair brackets and QLK docking staon have
been designed and tested as a system, for use with specic
wheelchairs.
• Q’Straint supplies all the components/hardware required to
install the system so the conguraon is the same as that tested
and set out in the individual installaon instrucons.
• Occasionally, wheelchairs may have addional components
installed which are not detailed in our installaon instrucons
and which may need to be temporarily removed in order to
gain access to xing holes or support frames to enable the
aachment of the wheelchair bracket.
• It is the responsibility of the installer to ensure that all such
wheelchair component(s) are put back in their original locaon
using the original xings or xing of the same size and grade.
• Each wheelchair should be test driven aer tment of the
bracket, to ensure it is funconing correctly.

2
TABLE OF CONTENTS
WARNINGS....................................................................................................... 2
EQUIPMENT ..................................................................................................... 3
COMPONENT CHECKLIST:.............................................................................. 4
INSTALLATION PROCEDURE.......................................................................... 6
STEP 1  LOCATE SEATING FIXINGS ....................................................... 6
STEP 2  UNSCREW BOSSES.................................................................... 6
STEP 3  PIVOT SEAT................................................................................ 7
STEP 4  REMOVE COVER ........................................................................ 7
STEP 5  DETACH MODULES ................................................................... 8
STEP 6  REMOVE BATTERIES ................................................................. 9
STEP 7  ALIGN PLATE ............................................................................. 9
STEP 8  INSTALL BOLTS ........................................................................ 10
STEP 9  INSTALLATION OF QLK DOCKING SYSTEM.......................... 10
STEP 10  REPLACE BATTERIES............................................................. 10
STEP 11  REINSTALL THE ECU ............................................................. 11
STEP 12  RESECURE THE SEAT ........................................................... 11
STEP 13  QLK ALIGNMENT ................................................................... 11

3
EQUIPMENT CHECKLIST
EQUIPMENT QT Y.
SIZE
Allen Keys
4mm x1
COMPONENT CHECKLIST
PART# AND DESCRIPTION QT Y.
IMAGE
Q03BR018
Q300M Mini Bracket As-
sembly
x1
QE-9124
Q300M Mini Hardware Kit x1
ITEM
Bracket kit Q03BR018 to be used with Q04S151 and QS99020. Complete kit number is QE-9125.
Within Q080046:
5mm x1
6mm x1

4
PART# AND DESCRIPTION QT Y.
IMAGE
QS00738
Q300M Main bracket
Welded Assembly
x1
QS00738
Q300M Main bracket Welded
Assembly
x1
ITEM
1
2
Within Kit : Q03BR018
QE9-8142
M6 x 16mm CSK
QE9-8147
M8 x 16mm x 1.25 CSK x6
1
2
Within Kit : QE-9124
Q03C0085
2mm spacer x2
3
x2

5
Step 1: Locate Seang Fixings
Locate the two threaded bosses at the front of the
chair underneath the seang system as shown in
Fig. 1.
Step 2: Unscrew bosses
Carefully unscrew the 2 bosses, as shown in Fig. 2
being cauous about nger entrapment. If the bosses
are not tethered, keep to one side.
Step 3: Pivot Seat
Pivot the whole seang system upwards to reveal
the plasc cover as shown in Fig. 3.
INSTALLATION PROCEDURE
1
B
3
2

6
Step 4: Remove Cover
Remove the plasc cover (it is normally aached
with Velcro) and set to one side. This will reveal the
baery compartment and control electronics. Fig. 4
shows the plasc cover in place.
Step 5: Detach modules
Once the plasc cover is removed, shown in Fig. 5,
detach the control modules from their corresponding
xing points using a 5mm Allen key (access to
the baeries is later required).
Please note that there may be oponal systems ed
– please make a note of where the components
are ed including their orientaon to allow them
to be replaced in exactly the same posion. At this
stage, the cables do not need to be disconnected;
the aim is to allow access to the baeries. Fig. 5
shows the control electronics aside allowing access
to the baeries.
Step 6: Remove baeries
Disconnect the baeries and remove both of them
from the baery tray, as shown in Fig. 6. Keep to one
side, ensuring the method of reconnecng is noted.
4
6
5

7
Step 7 – Align Plate
Carefully place chair on its side and insert inner baery
tray plate (P/N Q03C0141) as shown, ensuring that the
orientaon is correct.
Step 8 - Install bolts
Oer up the Main Bracket Welded Assy (P/N QS00738)
as shown, and x with the 6 x M8x16CSK and 2 x M6x16,
engaging the threads with the inner baery tray. Tighten
with the use of a 5mm and 4mm Allen Key.
Step 9 – Replace Baeries
Turn the chair the correct way up, reinsert the baeries into
the baery tray and reconnect them.
7
8
9

8
Step 10 – Reinstall the ECU
Replace the ECU at the back of the chair and replace the two screws using a 5mm Allen key
Step 11 – Re-secure the seat
Re-secure the seat back down onto the baery tray. Refer to the inverse order of steps 1 and 2.
Step 12 - QLK Alignment
Alignment between the wheelchair bracket and the QLK must be checked and adjusted before bolng the QLK to the
vehicle oor.
The chair must be ballasted to the intended occupant weight to ensure the chair is at the correct height.
On a at surface, measure the ground clearance between the oor and the lowest point of the bracket.

9
Apply the following calculation to determine the QLK height.
Set the QLK height as close as possible to the optimal height, making sure the height is still within the upper
and lower height limits.
Once the QLK height is determined, bolt the QLK to the vehicle using the same spacing arrangement to
ensure correct bracket alignment.
Suggested conguration of using a 2” QLK Flange
MAX QLK Height (mm) Measured Ground Clearance (D) +25mm
Optimal QLK Height (mm) Measured Ground Clearance (D) +21mm
MIN QLK Height (mm) Measured Ground Clearance (D) +19mm

Q5-1150-Q300MMINI Rev 2
www.qstraint.com
© 2019 Q’Straint®. All Rights Reserved.
Q’Straint® and Q’Straint® logo are registered trademarks of Q’Straint®, Inc. QLK is a trademark of Q’Straint®, Inc. Products menoned herein are for idencaon purposes
only and may be registered trademarks, trademarks and patents of their respecve companies. All other brand names, trademarks, registered trademarks and patents are the
property of their respecve owners.
These instrucons contain the most current informaon at the me of prinng. Q’Straint® reserves the right to modify systems, components and content without noce.
FOR TECHNICAL SUPPORT OR TO FIND YOUR NEAREST AUTHORIZED DEALER:
Q’STRAINT EUROPE
72-76 John Wilson Business Park
Whitstable, Kent, CT5 3QT
United Kingdom
Tel: [phone]
Fax: [phone]
Email: inf[email protected]
Q’STRAINT AMERICA
4031 NE 12th Terrace
Oakland Park, FL 33334
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Q’STRAINT AUSTRALIA
Tramanco Pty Ltd.
21 Shoebury Street,
Rocklea, Australia, QLD. 4106
Tel: [phone]
Fax: [phone]
Email: inf[email protected]