Qimarox PRORUNNER mk9 User manual

User Manual
PRORUNNER mk9
Version 2.0 / 03-02-2016

2UM-PRORUNNER_mk9-2.0-EN
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Qimarox
Nobelstraat 43
3846 CE Harderwijk
The Netherlands
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.Qimarox.com
Copyright © Qimarox B.V.
All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any
form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior
written permission from Qimarox.

3
Table of contents
1 About this manual
1.1 Introduction............................................................................................................................. 5
1.2 Product documentation........................................................................................................... 5
1.3 Source language .................................................................................................................... 5
1.4 Symbols used in the manual ..................................................................................................6
1.5 Terminology list ...................................................................................................................... 6
1.6 Further support and information .............................................................................................6
2 General
2.1 Machine identification ............................................................................................................. 7
2.2 Machine layout drawing and specifications ............................................................................ 9
2.3 Warranty ................................................................................................................................. 9
2.4 Liability.................................................................................................................................. 10
2.5 CE Declaration of Conformity ............................................................................................... 10
3Safety
3.1 Intended use of the machine ................................................................................................ 11
3.2 User types and qualifications................................................................................................ 11
3.3 Safety instructions ................................................................................................................ 11
3.4 Safety equipment.................................................................................................................. 12
3.5 Potential risks ....................................................................................................................... 14
3.6 Machine end of life and environment disposal ..................................................................... 15
4 Description
4.1 Working principle .................................................................................................................. 17
4.2 Sensors ................................................................................................................................ 19
4.3 Motor .................................................................................................................................... 20
4.4 Control .................................................................................................................................. 21
4.5 Machine in a system............................................................................................................. 21
4.6 Specifications ....................................................................................................................... 22
4.7 Application information ......................................................................................................... 23
5 Installation
5.1 Location ................................................................................................................................ 24
5.2 Delivery................................................................................................................................. 25
5.3 Transport .............................................................................................................................. 26
5.4 Unpacking............................................................................................................................. 26
5.5 Preparations for a Qimarox installation (optional) ................................................................ 27
5.6 Installing the machine........................................................................................................... 27
5.7 Installing the moveable conveyor ......................................................................................... 32

4
6 Maintenance
6.1 Specific safety regulations.................................................................................................... 34
6.2 Preventive maintenance schedule........................................................................................ 35
6.3 Cleaning ............................................................................................................................... 37
7 Troubleshooting
7.1 Vertical conveyor .................................................................................................................. 38
8 Exploded views
8.1 Frame parts .......................................................................................................................... 41
9 Electrical circuit diagrams
9.1 Drives ................................................................................................................................... 55
9.2 Installing 87Hz ...................................................................................................................... 55
10 Pneumatic circuit diagrams
10.1 Mechanical locking device.................................................................................................... 57
11 Appendix
11.1 Product registration form ...................................................................................................... 58

UM-PRORUNNER_mk9-2.0-EN 5
About this manual
1 About this manual
1.1 Introduction
This manual provides information about the PRORUNNER mk9 machine, which is used
for the vertical movement of products within a transport system. From here in the manual,
the PRORUNNER mk9 will be referred to as the “machine”.
This manual is intended for:
•Retailers/Original Equipment Manufacturers (OEM) project engineers and mechanics.
•Operator, installation and maintenance engineers and other users.
It is important to carefully read this manual as soon as possible after purchase of the
machine.
Before you operate the machine, this manual should be read by all users. This is
necessary to make sure that all new users are familiar with the content of this manual.
System integrators/OEMs
This manual explains machine configurations you can use to setup the machine. It also
provides instructions on how to add or change the machine technical components.
Users
The machine may be supplied pre-assembled, if so, some chapters in this manual will not
be applicable. To integrate the machine within a transport system, Qimarox advises you to
refer to documentation provided by the OEM of the transport system.
1.2 Product documentation
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1.3 Source language
This manual was originally written in the English language.
Document Reference
Machine manuals1
1 Generic information for each machine, apart from exceptions outlined in the machine lay-
out drawing.
UM-PRORUNNER_mk9-2.0-EN
Machine layout drawing2
2 Machine specific information.
Refer to section 2.2.
Electrical diagrams1
Specification sheet2
OEM parts of the machine:
•Bolts and nuts
•Motor reductor
•Photocells
•Runners
•Chain
•Induction switches
•Limit switches
•Belts

About this manual
6UM-PRORUNNER_mk9-2.0-EN
1.4 Symbols used in the manual
The following symbols are used in this manual.
1.5 Terminology list
The table below explains common terms used by Qimarox for the machine.
1.6 Further support and information
Qimarox can supply additional expertise and support services, for:
•Training
•Global support
•Service contracts
For more information please contact Qimarox.
WARNING
Risk of serious injury to the user or damage to the machine if the instructions
are not accurately followed.
Note
To provide additional information to the user about a task or issue.
Term Definition
machine The PRORUNNER mk9.
product Products transported by the machine.
carrier The component on which a conveyor can be mounted or which carries the
product.
feeding conveyor The conveyor that delivers products to the machine. The feeding conveyor
is not part of the machine.
discharge conveyor The conveyor that discharges products from the machine. The discharge
conveyor is not part of the machine.
fenced area Area around the machine that unauthorised personnel cannot enter for
safety reasons.

UM-PRORUNNER_mk9-2.0-EN 7
General
2 General
2.1 Machine identification
The machine identification is given on the type plate. The type plate is located on the side
of the column.
The machine type on the identification plate has a code consisting of 7 parts (A - G). This
indicates in detail which machine configuration is involved.
A type of drive
B type of column
C type of product conveyor moveable
D type of drive for product conveyor moveable
E type of product conveyor fixed position
F type of drive for product conveyor fixed position
G type of E-components
Column type:
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Carrier type:
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Fixed position type:
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•KS Standard column
•DB Carrier with conveyor
•DZ Carrier without conveyor
•UV Fixed outfeed conveyor
Made in Holland. Designed by
Manufacturing year :
T
ype :
Serial number : Mk9
Or
der number :
Power supply :
Power (kW) PRORUNNER Mk9 :
Power (kW) conveyors :
Weight PRORUNNER Mk9 (kg) :
Weight conveyors (kg) :
Total weight (kg) :
Max. pallet weight (kg) :
Nominal capacity (p/hour) :
www.Qimarox.com
mk9-03 B/M00-01 / M05-03/E0
DCBA GFE

General
8UM-PRORUNNER_mk9-2.0-EN
Code
part
Remark Possible
value
Meaning of the value Type Refer to
chapter
A Drive type 00 None / not supplied 11
05 3 Phase ~ + BR + TF 9.1
11 3 Phase ~ + BR + TF + encoder 9.1
99 Other
B Column type S Column without sensors, no encoder on carrier B
B Column with sensors, no encoder on carrier
E Column with sensors and encoder on carrier
C Conveyor in eleva-
tor type
000 None / not supplied 000
F01 Fork
M01 Roller conveyor
M02 Roller chain conveyor
999 Special version
D Conveyor in eleva-
tor drive
00 None / not supplied 00
03 3 Phase ~ 9.1
05 3 Phase ~ + TF 9.1
06 3 Phase ~ + BR 9.1
07 3 Phase ~ + BR + TF 9.1
99 Special version
E Fixed conveyor type 000 None / not supplied 000
M01 Roller conveyor
M02 Roller chain conveyor
999 Special version
F Fixed conveyor
drive
00 None / not supplied
03 3 Phase ~ 9.1
05 3 Phase ~ + TF 9.1
06 3 Phase ~ + BR 9.1
07 3 Phase ~ + BR + TF 9.1
99 Special version
G E-component out-
feed type
E0 None / not supplied
E1 24 VDC IP66
E2 24 VDC IP67
99 Other

UM-PRORUNNER_mk9-2.0-EN 9
General
2.2 Machine layout drawing and specifications
After a machine order is placed, you will receive a machine drawing and specifications
sheet for approval. After your approval you will receive an approved drawing and
specification sheet which is used as a reference for this manual.
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This drawing and specifications sheet includes:
•Machine serial number
•Product dimensions and mass
•Machine dimensions and mass
•Machine configuration
•Machine speed and capacity
•Motor specifications
The machine can only be used according to the specifications given in this manual and the
machine layout drawing specifications. If you want to use the machine outside the
recommended specifications, you must contact Qimarox to check if this is possible.
Inappropriate and/or modified use of the machine can result in dangerous safety issues
and/or damage. You must obtain written confirmation from Qimarox before using the
machine in a modified or unspecified manner. Qimarox cannot be held liable for any
accidents and/or damages that may occur through inappropriate unauthorised use of the
machine.
2.3 Warranty
The scope and duration of the warranty is agreed when an order is placed for the machine.
The warranty only applies if the machine is used according to the specifications and if the
user and maintenance instructions are observed.
The warranty does not cover wear of the parts.
The machine warranty is null and void in cases of:
•Unskilled use.
•Inadequate maintenance.
•Unskilled maintenance.
•Modifications made to the machine without prior written permission from Qimarox.
AA
Surface roughness (Ra):
Unless indicat ed otherwise
Roughness indications according to
EN-ISO-1302 / NPR 3634
Weld symbols according to NEN-EN- ISO 2553
Tolerancing of form and location according to
NEN-EN-ISO1101
Scale:
Sheet size:
1 / 1
Third angle
Date:
11-11-2015Drawn:
Appr:
Author:
BE
Item:
Example PRmk9
Tolerances
unlessindicated
otherwise.
Angle: ±1°
0 - 20 - 200 - 2000
Machi nin g
±0.2 - ±0.5 - ±1.0
Sheet and weld constructions
±0.5 - ±1.0 - ±2.0
Size fillet weld
unlessindicated
otherwise.
2 - 3 - 4 - 5- 6
| | | | |
1 - 2 - 4 - 6- 8 - 10
Sheet thickness [mm]
a =
Weight:
imarox
Revisi on: Document :
Proje ctnum ber: Cus tomer :
Met transportbaan Handleiding
1858,0 kg
1 : 50
-AE0009075.dwg
A3
Sheet number:
-
Doc. rev:
For Review
With convey or Manual
Voorbeeld PRmk9
footprint on floor level
2010
1608
5284
172517501725
80 25
2600
Cable carrierheight
500
4500
1608
2223
500 for maintenance
v3.3 2/7
Additional in/out
3060 mm mm
1N/A
600 mm mm
AN/A
0,2 m/s default 0,2 m/s
Roller
0,2 m/s Standard by Qimarox 0,2m/s
1450 mm Standard by Qimarox 1450mm
100 mm Standard by Qimarox 100mm
190 kg
N/A
PRORUNNER mk9
Height
Position
Additional in/out
Position
Top level
Height
Position
Bottom level
Height
Height
Position
mk9 15XXXXX rev -
FEEDING CONVEYOR
Speed
Weight
Product stop
Centering unit
CONVEYOR IN PRmk9
Type
Speed
Length
Height
N/A

General
10 UM-PRORUNNER_mk9-2.0-EN
2.4 Liability
Qimarox believes to the best of its knowledge that the information in this user manual is
accurate. In the event that technical or typographical errors exist, Qimarox reserves the
right to make changes to subsequent editions of this user manual without prior notice to
holders of this edition. The reader should consult Qimarox if errors are suspected. In no
event shall Qimarox be liable for any damages arising out of or related to this user manual
or the information contained in it. Except as specified herein, Qimarox makes no
warranties, express or implied, and expressly disclaims any warranty of non-infringement,
merchantability or fitness for a particular purpose. Customer’s right to recover damages
caused by fault or negligence on the part of Qimarox shall be limited to the amount paid to
Qimarox by the customer. Qimarox shall not be liable for damages resulting from loss of
data, profits, use of products, or incidental or consequential damages, even if advised of
the possibility thereof. This limitation of liability of Qimarox will apply regardless of the form
of action, whether in contract or tort, including negligence. Any action against Qimarox
must be brought within one (1) year after that cause of action accrues.
Qimarox is not liable for damages, accidents, unsafe conditions, defects, malfunctions, or
service failures caused by the following:
•Owner’s or user’s failure to follow Qimarox’s installation, operation and maintenance
instructions, including but not limited to neglecting warnings or regulations as shown
on the machine or in this manual.
•Usage of the machine for other applications, or under other circumstances than
indicated in this user manual. This includes abuse, misuse or negligent acts.
•Modifications of any kind to the machine. This includes the replacement of parts with
parts that are not specified in this manual.
•Insufficient or improper maintenance.
2.5 CE Declaration of Conformity
For the CE declaration of conformity, refer to the specification sheet.