Ingersoll-Rand FC2AO1SM User manual

Product Parts
Information
Liftchain Mining Air Hoist
Models
LC2A015SM, LC2A030DM, LC2A040SM, LC2A060SM, LC2A080DM, and
LC2A120DM
(Dwg. MHP2684)
Save These Instructions
Form MHD56309
Edition 2
June 2011
71455786
©2011 Ingersoll-Rand Company

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.
Manuals can be downloaded from www.ingersollrandproducts.com.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Table 1: Product Information Manuals
Publication Part/Document Number Publication Part/Document Number
Product Safety Information Manual MHD56295 Product Maintenance Information Manual MHD56308
Product Information Manual MHD56307
TABLE OF CONTENTS
Description Page No.
Parts Ordering Information .....................................................3
1.5 Ton Single and 3 Ton Double Powerhead and Disc Brake Assembly Drawing .......4
1.5 Ton Single and 3 Ton Double Powerhead and Disc Brake Assembly Parts List ......5
4 Ton Single and 8 Ton Double Powerhead Assembly Drawing ......................6
4 Ton Single and 8 Ton Double Powerhead Assembly Parts List .....................7
6 Ton Single and 12 Ton Double Powerhead Assembly Drawing .....................8
6 Ton Single and 12 Ton Double Powerhead Assembly Parts List ....................9
3.5 HP Motor Assembly Without Emergency Stop Adapter Drawing ................10
3.5 HP Motor Assembly Without Emergency Stop Adapter Parts List ...............11
3.5 HP Motor Assembly with Emergency Stop Adapter Drawing ....................12
3.5 HP Motor Assembly with Emergency Stop Adapter Parts List ...................13
6 HP Motor and Disc Brake Assembly Without Emergency Stop Adapter Drawing ....14
6 HP Motor and Disc Brake Assembly Without Emergency Stop Adapter Parts List ....15
6 HP Motor and Disc Brake Assembly with Emergency Stop Adapter drawing ........16
6 HP Motor and Disc Brake Assembly with Emergency Stop Adapter Parts List .......17
Two Function Pendant Control Assembly Without Emergency Stop Parts Drawing ...18
Two Function Pendant Control Assembly Without Emergency Stop Parts List ........19
Two Function Pendant Control Assembly with Emergency Stop Drawing ............20
Two Function Pendant Control Assembly with Emergency Stop Parts List ...........21
Top Hook Assemblies Drawing and Parts List ....................................22
1.5 and 3 Ton Bottom Block Assembly Drawing and Parts List .....................23
4, 6, 8 and 12 Ton Bottom Block Assembly Drawing and Parts List .................24
Bottom Hook Accessories Parts Drawing and Parts List ...........................25
Label and Tag Placement Assembly Drawing and Parts List .......................26
Dwg. Name Page No.
.
(Dwg. MHP2692) ..............................................................4
.
(Dwg. MHP3163) ..............................................................6
.
(Dwg. MHP3164) ..............................................................8
.
(Dwg. MHP3200) .............................................................10
.
(Dwg. MHP3201) .............................................................12
.
(Dwg. MHP3204) .............................................................14
.
(Dwg. MHP3205) .............................................................16
.
(Dwg. MHP3040) .............................................................18
.
(Dwg. MHP3039) .............................................................20
.
(Dwg. MHP3206) .............................................................22
(Dwg. MHP3203) .............................................................23
(Dwg. MHP3006) .............................................................24
(Dwg. MHP1431) .............................................................25
(Dwg. MHP3081) .............................................................26
2 Form MHD56309 Edition 2

PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service. In
time it may be necessary to order and install new parts to replace those that have
been subjected to wear.
For your convenience and future reference, it is recommended that the following
information be recorded.
Model Number________________________________________________________
Serial Number________________________________________________________
Date Purchase________________________________________________________
When ordering replacement parts, please specify the following:
1. Complete model number and serial number as it appears on the data (name) plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
The data (name) plate is located on the product.
NOTICE
• Continuing improvement and advancement of design may cause changes to
this equipment which are not included in this manual. Manuals are
periodically revised to incorporate changes. Always check the manual edition
number on the front cover for the latest issue.
•Sections of this manual may not apply to your product.
• The use of other than genuine Ingersoll Rand replacement parts may result
in safety hazards, decreased performance and increased maintenance, and
will invalidate all warranties.
nReturn Goods Policy
Ingersoll Rand will not accept any returned goods for warranty or service unless prior
arrangements have been made and written authorization has been provided from the
location the goods were purchased.
Products that have been modified without Ingersoll Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty that applies to this product is provided inside the back cover of the product
information manual or in some cases the parts manual.
nDisposal
When the life of the product has expired, it is recommended that
it be disassembled, degreased and parts separated as to
materials so that they may be recycled.
For additional information contact:
Ingersoll Rand
20017 72nd Avenue South
Kent, WA 98032 USA
Phone: [phone]
Fax: [phone]
or
Ingersoll Rand
Douai Operations
529, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone: [phone]
Fax: [phone]
Form MHD56309 Edition 2 3

1.5 TON SINGLE AND 3 TON DOUBLE POWERHEAD AND DISC BRAKE ASSEMBLY DRAWING
89
10 11
25
23
12
13
14
15
16
17
18 19
24
6
27
20
8
29
30
41
31
34
36
48
43
42
37
38
10
39
68
10
7
6
1
61
7
62
63
64
6
65 66
67
72
1
5
6
7
4
88
89
93 94
95
96
151
341
(Dwg. MHP2692)
4 Form MHD56309 Edition 2

1.5 TON SINGLE AND 3 TON DOUBLE POWERHEAD AND DISC BRAKE ASSEMBLY PARTS LIST
Item
No. Description of Parts Total Qty Part Number Item No. Description of Parts Total Qty Part Number
• 1 Plug 2 6511–0441 • 37 Oil Seal 1 5801–9830
4 Capscrew 5 4133–2506 38 Bearing 1 5005–0002
5Reduction Gear End Cover (old style) 1 9644–3008 39 Bearing 1 5005–0009
Reduction Gear End Cover (new style) 1 9644–0817 41 Capscrew 3 4132–9406
• 6 ‘O’ Ring 4 5823–5229 42 Nut 3 75583M
• 7 Gasket 3 9644–1048 43 Pin 2 4600–2816
8 Bearing 2 5080–0009 48 Support 1 9644–3289
9 Retainer Ring 1 4770–3032 61 Brake Housing (Note 2) 1 9644–0574
• 10 Retainer Ring 3 4770–0015 62 Capscrew 3 4130–1106
11 Bearing 1 5000–0002 63 Piston 1 9644–1014
12 Spacer 3 9644–1047 • 64 ‘O’ Ring 1 5823–5129
13 Planetary Gear 3 9644–1002 65 Splined Hub 1 9644–1013
14 Bearing Ring 6 5636–2041 66 Friction Plate (Note 2) 3 6302–8241
15 Needle Bearing 6 5656–2141 67 Drive Plate (Note 2) 5 6302–8341
16 Planet Axle 3 9644–1046 68 Brake Reaction Plate 1 9644–1015
17 Planetary Carrier 1 9644–1006 72 Friction Plate with Spring Clips (Note 2) 3 9644–1552
18 Bearing 1 5080–0005 88 Muffler Assembly 1 3644–0567
19 Ring Gear 1 9644–1003 89 Ring Flat (Note 3) 1 9644–0566
• 20 Oil Seal 1 5801–2130 93 Expansive Ring (Note 3) 1 4789–8541
23 Reducer Housing 1 9644–1007 94 Capscrew (Note 3) 1 4130–9606
24 Stop Ring 1 4782–9332 95 Adapter Support (Note 3) 1 9644–0564
25 Pinion Shaft 1 9644–3005 96 Plate Stop (Note 3) 1 9644–0565
27 Cover 1 9644–3009 97 Cover, Muffler † 1 9645–0401
• 29 Quad Ring 1 5823–7329 98 Capscrew † 3 4102–0301
30 Sprocket 1 9644–3039 99 Nut † 3 4520–1006
31 Chain Stripper 1 9644–3288 151 Gasket 1 9644–1503
34 Dowel Pin 2 9644–3245 • 157 ‘O’ Ring 1 5823–9129
36 Hoist Body 1 9644–3286 341 Planetary Support Assembly (Note 1) 1 7644–0759
• Recommended spares, 2 years operation (ordering kits listed below is recommended).
†Items not illustrated.
Note 1: Do not disassemble planet support assembly item 341.
Note 2: When ordering disc brake replacement parts a new motor housing is required, refer to MHP2652. This change effects hoists with serial numbers of 08-04-52 and
below.
Note 3: Parts used with old style end cover item 5.
Kit Repair List:
Item
No. Description of Parts Total Qty Part Number
• 700 Reducer Repair Kit (includes items 1, 4, 6 – 11, 14, 15, 18 and 20) 1 7650–0092
• 701 Disc Brake Repair Kit (includes items 1, 6, 7, 10, 62, 64, 66, 67, and 72) 1 7650–0089
Form MHD56309 Edition 2 5