Qsonica Sonicator Installation manual

Rev. 3-11
Sonicator
ULTRASONIC PROCESSOR
Part No. Q125
OPERATION MANUAL
53 Church Hill Road, Newtown, CT 647 U.S.A
Phone: [phone]
· 1.877.338.9636
Fax: [phone]
Web: www.sonicator.com
· E-mail: [e-mail]

Rev. 3-11
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3
Table of Contents
Section Page No.
1. Warranty 4
2. Warnings 5
3. Specifications 6-7
4. Principles of Operation 8-9
5. Description of Components / Functions of Controls 1 -12
6. Preparation for Use 13
7. Operating Instructions 14-17
8. Maintenance 18-2
9. Troubleshooting 2
1 . Service / Return of Equipment 21
11. Service Safety Certification form 22

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1. Warranty
Your ultrasonic processor is warranted and backed by t e manufacturer for a period of two
years from t e date of s ipment against defects in material and workmans ip under normal use
as described in t is instruction manual. During t e warranty period, t e manufacturer will, at its
option, as t e exclusive remedy, eit er repair or replace wit out c arge for material and labor,
t e part(s) w ic prove to be defective, provided t e unit is returned to us properly packed wit
all transportation c arges prepaid.
Ultrasonic probes are guaranteed against defects for a period of one year from date of
s ipment. A defective probe will be replaced once wit out c arge, if failure occurs wit in t e
warranty period. Wear resulting from cavitation erosion is a normal consequence of ultrasonic
processing, and is not covered by t is warranty.
T e manufacturer neit er assumes nor aut orizes any person to assume for it any ot er
obligations or liability in connection wit t e sale of its products. T e manufacturer ereby
disclaims any warranty of eit er merc antability or fitness for a particular purpose. No person or
company is aut orized to c ange, modify, or amend t e terms of t is warranty in any manner or
fas ion w atsoever. Under no circumstances s all t e manufacturer be liable to t e purc aser
or any ot er person for any incidental or consequential damages or loss of goodwill, production,
or profit resulting from any malfunction or failure of its product.
T is warranty does not apply to equipment t at as been subject to unaut orized repair,
misuse, abuse, negligence or accident. Equipment w ic , s ows evidence of aving been used
in violation of operating instructions, or w ic as ad t e serial number altered or removed, will
be ineligible for service under t is warranty.
All probes are manufactured to exacting specifications and are tuned to vibrate at a specific
frequency. Using an out-of-tune probe will cause damage to t e equipment and may result in
warranty nullification. T e manufacturer assumes no responsibility for probes fabricated by
anot er party or for consequential damages resulting from t eir usage.
T e aforementioned provisions do not extend t e original warranty period of any product t at
as eit er been repaired or replaced by t e manufacturer.

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2. Warnings
Please read the manual in its entirety. Necessary instruction and guidance are provided to help ensure the
successful operation of this device.
Your new ultrasonic liquid processor as been designed, built and tested to assure maximum operator safety.
However, no design can completely protect against improper use t at may lead to bodily injury and/or property
damage. For total safety and equipment protection, read t e instruction manual carefully before attempting to
operate t is equipment. Observe t e following WARNINGS:
 Hig voltage is present in t e generator (power supply), converter and ig frequency cable. T ere are no user-
serviceable parts inside any of t ese devices. Do NOT attempt to remove t e generator cover or converter case.
 Do NOT touc any open cable connections on t e unit w ile t e power is turned ON.
 Do NOT operate generator wit converter disconnected from ig voltage cable. Hig voltage is present in t e
cable and may pose a s ock azard.
 Do NOT attempt to disconnect t e converter ig voltage cable w ile t e unit is running.
 T e generator must be properly grounded wit a 3-prong plug. Test electrical outlet for proper grounding before
plugging in unit.
 Install t e Sonicator in an area free from excessive dust, dirt, explosive or corrosive fumes and protected from
extremes in temperature and umidity. Do not place t e Generator wit in a Fume Hood.
 Hearing protection is ig ly recommended. It is recommended t at a sound abating enclosure or ear protection
be used w en operating t e Ultrasonic Processor
 NEVER immerse t e converter in liquids of any kind, or let condensed moisture or liquid drip into t e converter.
 NEVER grasp an activated orn or touc t e tip of a vibrating probe. It can cause severe burns and tissue
damage.
 NEVER allow a probe/ orn to vibrate in air.
 NEVER old or clamp t e converter by t e front driver or by t e orn itself. T is can cause permanent damage
to t e system. Support t e converter by only clamping around t e converter ousing (upper portion).
 Do NOT allow t e tip of a vibrating orn or probe to touc t e counter top or any ot er ard surface. It could
damage t e probe, overload t e generator, or damage t e surface.
 Avoid touc ing t e bottom or sides of a glass or plastic container wit an activated probe. It could crack or
s atter t e glass or melt t e plastic.
 Turn OFF t e power switc , unplug t e generator and disconnect t e power cord from t e back of t e generator
before attempting to replace t e fuses.
 Inspect ig frequency cable for cracks in t e protective outer jacket.
 Do not operate unit wit a damaged cable. Doing so may cause serious injury.
 In case of AC power loss, wait 3 minutes minimum before reapplying power.
 Do not turn off AC mains power w ile running a orn. Stop sonication t roug t e touc screen prior to removing
AC power.
Symbols
Caution, Risk of electric s ock, Hazardous voltage.
Caution, Risk of danger. Refer to User Manual.

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3. Specifications
Generator
Input Voltage 100 VAC – 120 VAC @ 50/60 Hz 220 VAC – 240 VAC @ 50/60 Hz
Rated Current
2.4 Amps max. 1.2 Amps max.
Fuse Rating
3 Amps (slo-blo)* 1.6 Amps (slo-blo)*
Weig t
7 lbs. (3.2 Kg)
Dimensions 8"W x13.75"L x 5.75"H
203mm x 349mm x 146mm
Output Voltage 1000 V rms (max.)
Output Frequency 20 KHz
Converter
Weig t 0.75 lbs. (0.34Kg)
Dimensions 6" L x 1.25" Dia.
(15cm x 3cm)
Materials Aluminum Alloy
Standard 1/8”
Microtip
Weig t 0.25 lbs. (0.11Kg)
Dimensions 5.4" L x 0.5" Dia.
(13.8cm x 1.3cm)
Materials Titanium Alloy

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Environmental
Pollution Degree 2
Installation Category II
Operating Limits
S ipping/Storage
Temperature: 41 - 104ºF (5 - 40ºC)
Relative Humidity 10 - 95% (Non Condensing)
Altitude: 6,651 ft. (2000 m)
Temperature: 35 -120
o
F (2 - 49
o
C)
Relative Humidity 10 - 95% (Non Condensing)
Ambient Pressure Extremes: 40,000 ft. (12,192 m)
Restriction of
Hazardous
Substances (ROHS)
Relative umidity Maximum relative umidity 80% for temperatures up to 31ºC decreasing
linearly to 50% relative umidity to 40ºC
Ot er For indoor use only
*Only use IEC approved Slo-blo fuses, Cooper Bussman
The Power Cord supplied with the ultrasonic processor must be used. If t e 220V plug is not
configured to matc t e wall receptacle, a properly grounded universal AC socket adapter must be
added.
Important: Universal adapters do not convert voltage or frequency. Fis er is not responsible for damage
caused by t e use of an improper power cord or adapter. Transformers are not recommended.
WEEE Statement
T is product contains electrical or electronic materials. T e presence of t ese
materials may, if not disposed of properly, ave potential adverse effects on t e
environment and uman ealt . Presence of t is label on t e product means it s ould
not be disposed of as unsorted waste and must be collected separately. As a
consumer, you are responsible for ensuring t at t is product is disposed of properly.
To find out ow to properly dispose of t is product contact Customer Service.

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4. Principles of Operation
T e ultrasonic electronic generator transforms AC line power to a 20 KHz signal t at drives a
piezoelectric converter/transducer. T is electrical signal is converted by t e transducer to a
mec anical vibration due to t e c aracteristics of t e internal piezoelectric crystals.
T e vibration is amplified and transmitted down t e lengt of t e orn/probe w ere t e tip
longitudinally expands and contracts. T e distance t e tip travels is dependent on t e
amplitude selected by t e user t roug t e touc screen pad. As you increase t e amplitude
setting t e sonication intensity will increase wit in your sample.
In liquid, t e rapid vibration of t e tip causes cavitation, t e formation and violent collapse of
microscopic bubbles. T e collapse of t ousands of cavitation bubbles releases tremendous
energy in t e cavitation field. T e erosion and s ock effect of t e collapse of t e cavitation
bubble is t e primary mec anism of fluid processing.
T e probe tip diameter dictates t e amount of sample t at can be effectively processed.
Smaller tip diameters (microtip probes) deliver ig intensity sonication but t e energy is
focused wit in a small, concentrated area. Larger tip diameters can process larger volumes,
but offer lower intensity.
T e c oices of a generator and orns/probes are matc ed to t e volume, viscosity and ot er
parameters of t e particular application. Horns are available for bot direct and indirect
sonication. T e Accessories section as more information on t is subject.
Please consult with a product specialist for assistance with selecting a probe for your
application.
Relationship of Amplitude and Wattage
Sonication power is measured in watts. Amplitude is a measurement of t e excursion of t e tip
of t e probe (probe is also known as a orn).
Some ultrasonic processors ave a wattage display. During operation, t e wattage displayed is
t e energy required to drive t e radiating face of a probe, at t at specific amplitude setting
against a specific load, at t at particular moment. For example, t e unit experiences a ig er
load w en processing viscous samples t en w en compared to aqueous samples.
T e speed /cruise control on an automobile, can, to a certain extent, be compared to an
ultrasonic processor. T e speed/cruise control is designed to ensure t at t e ve icle maintains
a constant rate of travel. As t e terrain elevations c ange, so do t e power requirements. T e
cruise control senses t ese requirements, and automatically adjusts t e amount of power
delivered by t e engine in order to compensate for t ese ever c anging conditions. T e greater
t e terrain rate of incline and greater t e resistance to t e movement of t e ve icle, t e greater
t e amount of power t at will be delivered by t e engine to overcome t at resistance and
maintain a constant speed.
T e ultrasonic processor was designed to deliver constant amplitude, to your liquid sample,
regardless of t ese c anges in load (muc like t e ve icle’s cruise control described above).
As a liquid is processed, t e load on t e probe will vary due to c anges in t e liquid sample (i.e.
viscosity, concentration, temperature, etc.). As t e resistance to t e movement of t e probe

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increases (increased load on t e probe), additional power will be delivered by t e power supply
to ensure t at t e excursion at t e probe tip remains constant. T e displayed wattage readings
will vary as t e load c anges, owever t e amplitude will remain t e same.
T e resistance to t e movement of t e probe determines ow muc power will be delivered to
maintain amplitude. For example, a ½” probe at 100% amplitude will require approximately 5
watts to operate in air. T e amplitude of t is probe is approximately 120um. Insert t e probe in
water and t e wattage reading will increase to approximately 90 watts. T e wattage required to
operate t e probe will increase as t e load increases but t e amplitude remains t e same.
T e AMPLITUDE control allows t e ultrasonic vibrations at t e probe tip to be set to any desired
level. Alt oug t e degree of cavitation/ultrasonic energy required to process t e sample can
readily be determined by visual observation, t e amount of power required cannot be
predetermined. A sensing network continuously monitors t e output requirements, and
automatically adjusts t e power to maintain t e amplitude at t e preselected level. T e greater
t e resistance to t e movement of t e probe due to ig er viscosity, deeper immersion of t e
probe into t e sample, larger probe diameter or ig er pressure, t e greater t e amount of
power t at will be delivered to t e probe. Setting t e AMPLITUDE control to its maximum will
not cause t e maximum power rating of t e unit to be delivered to t e sample. T e maximum
power (125 watts) t at t e Ultrasonic Processor is capable of delivering will only be delivered
w en t e resistance to t e movement of t e probe is ig enoug to draw maximum wattage.
It is t e intensity of cavitation t at measures t e effectiveness of t e sonication, not t e total
power applied to t e system. Intensity is directly related to t e amplitude of t e radiating face of
t e tip or orn. It is amplitude t at must be provided, maintained, and monitored. T e unit
provides controlled amplitude under varying load conditions in order to give reproducible results.

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5. Description of Components / Functions of Controls
The Model # Q125 includes a standard 1/8 diameter microtip (#4422).
Q125 Front Panel
Q125 Rear Panel
Generator
Converter
1/8” Microtip
Converter
Cable
Converter Cable
Connector
Power Cord
Connector
Cooling Fan
9 Pin
Connector
Footswitch
Connector

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FUNCTIONS OF KEYS, CONTROLS, INDICATORS, AND CONNECTORS
FRONT PANEL
LCD display
Displays prompts and t e following control parameters:
• Amplitude selected
•
Amount of output power delivered to t e probe in watts, and as a
percentage of 125 watts.
•
Accumulated amount of energy in Joules delivered to t e probe.
CLEAR
key Clears t e preceding entry.
ENTER
REVIEW
key
Used to enter t e amplitude selected, and view amplitude, power,
and energy
START/STOP
key
Starts or stops t e ultrasonics. In t e STOP mode t e red indicator
goes off.
I
key Switc es t e main power on.
key
Switc es t e main power off.
AMPL
Controls t e amplitude of vibration at t e probe tip.
▲ ▼
key
Used wit t e AMPL key w en t e unit is on stand-by to set t e
amplitude of vibration at t e probe tip. Also used to increase or
decrease t e amplitude in small increments w ile t e unit is running.
To accomplis t is task, depress t e ENTER/REVIEW key twice to
display AMPLITUDE CONTROL, t en depress t e ▲ or ▼ key as
required.
REAR PANEL
9 pin D-sub connector
(IO Port)
Connects to external actuation device, and enable power and
frequency monitoring.
Footswitc Connector Connects to t e footswitc cable.
Converter Cable
Connector (Output) Connects to t e converter.
Power Supply Connector Connects to t e electrical line cord and encases t e fuse(s).

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NOTE: To vary the
intensity remotely using
a variable DC power
supply (0-5V instead of
a 10 K potentiometer,
connect positive to pin
8 and negative to pin 6.
9-PIN D-SUB CONNECTOR
Pin No. Description
1 Not connected
2 Not connected
3 Not connected
4 Enables connection to a frequency counter.
5 Enables connection to an external power monitor (5 mv = 1 watt)
6 Ground
7 Energizes t e ultrasonics w en connected to ground.
8 and 9 Enables t e intensity to be remotely adjusted using an external 10k
potentiometer.

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6. Preparation for Use (Getting Started)
INSPECTION
Prior to installing t e Ultrasonic Processor, perform a visual inspection to detect any evidence of
damage, w ic mig t ave occurred during s ipment. Before disposing of any packaging
material, c eck it carefully for small items.
T e Ultrasonic Processor was carefully packed and t oroug ly inspected before leaving our
factory. T e carrier, upon acceptance of t e s ipment, assumed responsibility for its safe
delivery. Claims for loss or damage sustained in transit must be submitted to t e carrier.
If damage as occurred, contact your carrier wit in 48 ours of t e delivery date. DO NOT
OPERATE DAMAGED EQUIPMENT. Retain all packing materials for future s ipment.
ELECTRICAL REQUIREMENTS
T e Ultrasonic Processor requires a fused, single p rase 3-terminal grounding type electrical
outlet capable of supplying 50/60 Hz at 100 volts, 115 volts, 220 volts, or 240 volts, depending
on t e voltage option selected. For power requirements, c eck t e label on t e back of t e unit.
S ould it become necessary to convert t e unit for different voltage operation, proceed as
follows.
1. Ensure t at t e power cord is not connected to t e electrical outlet.
2. Open t e fuse older cover using a small screwdriver.
3. Pull out t e red fuse older from its ousing.
4. To convert from 100/115V to 220/240V replace t e two 3 Amp slow blow fuses, wit 1.6
Amp fuses.
5. To convert from 220/240V to 100/115V reverse t e procedure above.
6. Rotate t e fuse older 180º from its original position, and reinsert it into its ousing. For
100/115V operation t e voltage displayed s ould be 115. For 220/240V operation t e
voltage display s ould be 220.
7. C ange t e electrical power cord as required.
INSTALLING THE ULTRASONIC PROCESSOR
T e Ultrasonic Processor s ould be installed in an area t at is free from excessive dust, dirt,
explosive and corrosive fumes, and extremes of temperature and umidity. If processing
flammable liquids use an approved fume ood and do not place t e power supply in t e fume
ood.
W en positioning t e unit, be sure to leave adequate space be ind t e unit so t at all
connections can be easily disconnected.
WARNING
For your personal safety, do not, under any
circumstances, defeat t e grounding feature of t e
power cord by removing t e grounding prong.

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Time
-
:
--
:
--
Pulse
--
--
Ampl
--
%
Time
-
:
--
:
--
Pulse
--
--
Ampl 40 %
7. Operating Instructions
CAUTION
• Do not operate t e power supply unless it is connected to t e converter.
• Never allow liquid to spill into t e converter.
• Do not allow a microtip to vibrate in air for more t an 10 seconds.
• Do not allow t e vibrating microtip to contact anyt ing but t e sample.
• Never place a was er between t e probe and t e converter.
• Never apply grease to t e mating surfaces or t reads of t e converter, probe or microtip.
• S ould it become necessary to remove a probe, use t e wrenc es supplied.
Never
attempt to remove t e probe by twisting t e converter ousing, as t is may damage t e
electrical connections wit in t e ousing.
Set-up:
1. Plug t e electrical line cord into t e electrical outlet. If t e unit is already on, depress t e
OFF key.
2. If t e optional foot switc is used, insert t e plug into t e jack located on t e rear panel.
3. If t e convertor and probe assembly is not already assembled; screw t e probe onto t e
convertor and using t e wrenc es provided tig ten it securely. (See instruction in
Maintenance section for attac ing and detac ing microtips).
4. If using a laboratory stand, mount t e convertor /probe assembly using a clamp. Be sure to
secure t e clamp to t e upper section of t e convertor ousing only. Do not secure t e
clamp to any ot er portion of t e convertor/probe assembly.
5. Connect t e converter cable to t e power supply.
Operation:
Press t e ON key. T e screen will display t e power rating of t e Ultrasonic Processor and t e
following control parameters.
AMPLITUDE: Desired amplitude must be set in order for t e Ultrasonic Processor to be
operational. T e ot er control parameters – Time and Pulse, do not ave to be set for
continuous operation. AMPL displays t e amplitude selected e.g. 40%. To set t e amplitude at
40% w en t e ultrasonics is off, press t e AMPL key and t e numeric keys for a 40% reading
on t e screen, and t en press t e ENTER/REVIEW key.
Note: The minimum amplitude setting is 20%.
T e screen will display:

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NOTE: To clear an incorrect entry press the CLEAR key.
Time Setting
Hrs:
- Min: -- Sec: --
Time Setting
Hrs: 0 Min: 30 Sec: 00
Time 0:30:00
Pulse
-- -- Ampl 40 %
1. Immerse t e microtip alf way into t e sample. If t e probe is immersed to an insufficient
dept , air will be injected into t e sample, causing t e sample to foam. Also ensure t at t e
probe tip is not touc ing t e wall of t e sample vessel as it may be damaged and it will not
vibrate properly.
2. T e Ultrasonic Processor is now ready for continuous operation. To energize t e
ultrasonics, press t e START key or t e footswitc . To de-energize t e ultrasonics, press
t e STOP key or release t e footswitc . If t e Time or Pulse functions must be used, refer
to t e appropriate paragrap s below.
Note: The START key and footswitch are mutually exclusive. If the process is initiated by
the START key, the footswitch becomes inoperative. If the process is initiated by the
footswitch, the STOP key becomes inoperative.
3. To increase or decrease t e amplitude in small increments w en t e ultrasonics is on,
depress t e AMPL to display Amplitude Setting on t e screen, t en depress t e ▲ or ▼
key, as required. Since t e amplitude required is application dependent and subject to t e
volume and composition of t e sample, it is recommended t at t e amplitude be selected
t roug experimentation, by increasing or decreasing t e level of intensity as needed to
properly process t e sample to ac ieve desired results.
TIMER: In t e pulsed mode t e processing time will be different from t e elapsed time because
t e processing time function monitors and controls only t e ON portion of t e duty cycle. For
example, for 1 our processing time, t e elapsed time will be 2 ours if t e ON and OFF cycle
are set for 1 second.
1. To set t e processing time, press t e TIMER key.
T e screen will display:
2. Using t e numeric keys, set t e processing time as required, for example:
3. Press t e ENTER/REVIEW key. T e screen will display:

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Pulse on -- sec
Pulse off --sec
Pulse on 01 sec
Pulse off -- sec
Pulse on 01 sec
Pulse off 01 sec
Time 0:30:00
Pulse 01 01 Ampl 40 %
PULSER: Ultrasonics generates eat. Pulsing ultrasonics on and off elps to prevent eat
build up in temperature sensitive samples. In addition, pulsing en ances processing by allowing
t e material to settle back under t e probe after eac burst. T e ON and OFF pulse duration
can be set independently from 01 second to 59 seconds. During t e OFF portion of t e cycle,
t e red indicator on t e PULSE key will illuminate. If t e OFF portion of t e cycle exceeds t ree
seconds, a cautionary message - Sonics in OFF Cycle - will warn t e operator against touc ing
t e ultrasonic probe.
1. To set t e pulser, press PULSE key.
T e screen will display:
2. Using t e numeric keys, set t e ON portion of t e cycle, and press t e ENTER/REVIEW key.
T e screen will display:
3. Using t e numeric keys set t e OFF portion of t e cycle.
T e screen will display:
4. Press t e ENTER/REVIEW key.
T e screen will display:
On Cycle Off Cycle

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REVIEW: T e REVIEW function provides a “window” on t e process by displaying various
operating parameters wit out process interruption. Pressing t e ENTER/REVIEW key
repeatedly during processing will consecutively display t e following information.
a) Selected amplitude:
e.g. Amplitude 40%
b) Selected processing time and elapsed processing time:
e.g. Set 0:30:00 Time 0:22:10
c) Selected pulsing cycle and actual pulsing cycle:
e.g. Pulse 01 01 / 01 00
d) Amount of power in watts, and accumulated amount of energy in JOULES delivered
to t e probe (Note: The amount of energy displayed will be only for one cycle
Initiating a new cycle will reset the display to zero ):
e.g. 20 watts 0000000 Joules
e) Elapsed time since processing was initiated:
e.g. Elapsed time 0:44:20
Refer to Section 9 if an overload condition exists.

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8. Maintenance
It is recommended to periodically inspect t e unit, bot visually and p ysically, to insure optimum
and safe performance. T is inspection s ould be sc eduled as a routine maintenance
procedure, done wit t e unit power OFF and wit t e unit unplugged from t e AC power source.
Long exposure to acids or caustics results in corrosion of metal parts or components. C eck t e
generator, converter, and cables periodically for any signs of rust or discoloration. If
discoloration is found, move t e ultrasonic processor away from t e source of t e contaminant.
Examine t e condition of t e ig voltage cable t at attac es t e converter to t e generator.
Inspect t e wire insulation for damage, suc as wear, burning from ot plate contact or breakage
from extended use or roug andling. In general use, t e cable assembly s ould not be used to
carry t e converter or pull it toward t e user. Make certain t e cable always as slack and is
never tensioned. If necessary, move t e generator or converter assembly closer to one anot er
to accomplis t is. WARNING: Do not use a cable with broken end connections, exposed
wires or frayed insulation. High voltage is present in the cable and will pose a shock
hazard. Do not touch the converter assembly until the power switch is off and the unit is
unplugged.
Microtip/ Probe Maintenance
Ultrasonic processors create ig intensity vibration w ic puts stress on t e converter and orn
assembly. T e sides and end of t e probe must never be allowed to come in contact wit
anyt ing but t e solution. W en using a Microtip, t e stress resulting at t e point of contact wit
t e vessel could cause t e Microtip to fracture.
Proper care of t e probe is essential for dependable operation. T e intense cavitation will, after
usage for period of time, cause t e tip to erode, and t e power output to decrease. T e
smoot er and s inier t e tip, t e more power will be transmitted into t e sample. T e vibrations
may also cause t e probe tip to loosen over time or t e t readed connection to accumulate
debris. Note: A loose probe will usually generate a loud piercing or squealing sound.
For t at reason, it is recommended that a preventative maintenance schedule be adopted
to examine the unit at regular intervals. T e sc edule s ould depend on frequency of use.
Weekly maintenance sc edules are recommended for units used frequently or mont ly for t ose
used infrequently. T e tip must be examined for excessive wear and to ensure t at t e
t readed connection is clean and attac ed properly to t e convertor. Use a cotton swab and
alco ol (i.e. et anol, isopropyl, etc.) to clean t e t readed mating surfaces.
When excessive wear (corrosion/pitting of the probe tip) is detected the probe should be
replaced with a new one
WARNING: Never hand tighten probes or horns onto the convertor; properly tighten
them with the appropriate Wrench Set.

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Follow the steps below for attaching and detaching microtip probes:
1. Disconnect probe from convertor. Use the wrench set provided with the system.
2. Clean threaded stud. Use alcohol and a cotton swab to remove any debris on the threading
of the connecting stud. Allow the alcohol to dry completely.
3. Clean threading in converter. Use alcohol and a cotton swab to remove any debris on the
threading. Do not allow liquid to drip into Convertor. Allow the alcohol to dry completely.
4. Reattach probe to convertor. Screw the probe back onto the convertor and tighten with the
wrench set provided.

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System Cleaning Instructions
T e generator and converter may be cleaned using an acid-free cleaning solution (i.e. glass
cleaner).
Probes s ould be cleaned using isopropyl alco ol. Probes are made from titanium and can be
autoclaved (t e converter is an electrical part and cannot be sterilized in t is manner). Before
eac procedure place t e probe tip in water or alco ol and turn t e power on for a few seconds
to remove residue. T e tip also can be sterilized using alco ol wit t e power on.
9. Troubleshooting
Your Ultrasonic Processor was designed to provide you wit years of safe and dependable
service. Nevert eless, because of component failure or improper usage, t e possibility does
exist t at it mig t not perform as it s ould, s ut down or stop working all toget er. T e most
probable causes for malfunction are listed below and s ould be investigated.
• A connector or cable is damaged.
• T e unit was plugged into an electrical outlet t at provides a different voltage from t at
required. See Electrical Requirements.
• T e microtip is not tig tened properly wit t e wrenc es provided.
• T e convertor and/or microtip as been dropped.
• A microtip being operated is damaged or worn past its useful life.
• A fuse(s) as failed. If a fuse(s) as failed, proceed as follows:
1. Turn t e unit off by depressing t e OFF key, and disconnect t e line cord from t e
electrical outlet.
2. Open t e fuse older cover using a small screwdriver, and pull out t e red fuse
older from its ousing.
3. Replace t e fuse(s).
4. Reconnect t e line cord to t e electrical outlet, press t e ON key and set t e
amplitude to 100. Wit t e probe in air (out of t e sample), t e wattmeter s ould read
below 10 watts. If t e reading exceeds 10 watts, press t e OFF key, and disconnect
t e probe from t e converter.
5. Press t e ON key. If t e wattmeter reads below 10 watts, t e probe as failed or is
out of tune due to excessive erosion, and s ould be replaced, if t e wattmeter reads
above 20 watts, eit er t e converter or power supply as failed and t e complete
Ultrasonic Processor s ould be returned for repair.
OVERLOAD CONDITION
If t e Ultrasonic Processor stops working, and an OVERLOAD indication is displayed on t e
screen, c eck for possible causes as outlined in t e above paragrap , t en press t e OFF key
to switc t e unit off, and t e ON key to switc t e unit back on.
If the problem persists after inspecting all of these, please contact Customer Service for
additional assistance or to replace a worn microtip or damaged part