Quadra-Fire VOYAGEUR GRAND INSERT GRAND-MBK-AU User manual

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INSTALLATIONS TO COMPLY WITH AS/NZS2918:2001
AND WILL REQUIRE A BUILDING CONSENT
IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these
instructions may result in a re hazard and will void the warranty.
• Fig. 3,4,5,6, 7 and Table 1,2,3,4 relate to installations with tested ue systems; as per AS/NZS
2918:2001 - Appendix F, with a ceiling angle between 0° - 30° inclusive.
• For installations with a ceiling angle greater than 30°, refer to Fig. 18.1, 21.1 & 21.2 and AS/NZS
2918:2001 4.6.3(b)
• Ceiling Plate may vary in size depending on ceiling angle. Please specify ceiling pitch prior to
ordering the ceiling plate.
• Quadra-Fire Voyageur Grand ACC wood burner’s are tested and approved to the N.Z. National
Environmental Standards;
GRAND-MBK-AU Voyageur Grand Insert Hardwood Certied
Particulate Emissions = 2.0 g/kg Space Heating Efciency = 62.8%
VOYAGEUR GRAND INSERT
Automatic Combustion Control (ACC)
OWNER’S MANUAL
Installation and Operations
Model:
GRAND-MBK-AU

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Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
our stoves, inserts and replaces. And yet we are old-fash-
ioned when it comes to craftsmanship. Each unit is meticu-
lously fabricated and surfaces are hand-nished for lasting
beauty and enjoyment. Our pledge to quality is completed
as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
VOYAGEUR GRAND
Serial No.
007057
U.S. ENVIRONMENTAL PROTECTION AGENCY - Export stove. May not be operated within the United States
DO NOT REMOVE THIS LABEL
Mfg by:
1445 N. Highway, Colville, WA 99114 www.quadrafire.com
Made in U.S.A. of US and
imported parts.
7075-206
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
2013 2014 2015
This appliance has been TESTED TO AS/NZS4013 for
Hardwood by VIPAC LTD.
Report # 30A-13-0025-TRP-331382-0
Date tested: March 2013
VOYAGEUR GRAND INSERT
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OVERALL AVERAGE EFFICIENCY BURNING HARD-
WOOD
(WHENTESTED IN ACCORDANCETO AS/NZS 4012)
62.8%
AVERAGE PARTICULATE EMISSION FACTOR BURN-
ING HARDWOOD
(WHEN TESTED IN ACCORDANCE TO AS/NZS 4013)
2.0 g/kg
MAXIMUM AVERAGE HEAT OUTPUT BURNING
HARDWOOD
9.3 kw
APPROVED FUEL
BURN ONLY HARDWOODWITH A MOISTURE CON-
TENT LESS THAN 25% (dry basis).
WETBACK - ALL MODELS
MANUFACTURED BY
Wetbacks are NOT an approved option and must
not be tted.
NOTE: Performance may vary from test values
depending on actual operating conditions.
INSTALLATION DATE

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Congratulations ...............................................................2
Serial Number Label........................................................2
User’s Guide
Section 1: Operating Instructions
A. Quick Start Guide..............................................4
B. Automatic Combustion Control (ACC) ..............5
C. Air Controls .......................................................5
D. Burn Rates and Operating Efciency................5
E. Blower Control Box Snap Disc Operations .......5
F. Blower Operating Instructions...........................5
Section 2: Maintenance & Service
A. Disposal of Ashes .............................................7
B. Chimney and Chimney Connector
Inspection/Cleaning...........................................7
C. Appliance Inspection - Routine .........................7
D. Cleaning Plated Services..................................7
E. Glass Cleaning..................................................8
F. Inspect Firebrick & Replacement Instructions...8
G. Quick Reference Maitenance Guide .................9
H. Trouble Shoot Guide.........................................10
Section 3: Service Parts Replacement
A. Glass Replacement...........................................11
B. Snap Disc Replacement....................................11
C. Wiring Diagram .................................................11
D. Blower Replacement.........................................12
E. Door Handle Assembly .....................................13
F. Bafe & Ceramic Blanket Removal...................13
G. Tube Channel Assembly Replacement.............14
Installer’s Guide
Section 4: Getting Started
A. Tools and Supplies Needed..............................15
B. Fire Safety.........................................................15
C. Inspect Appliance and Components
and Pre-Burn Checklist .....................................15
Section 5: Dimensions and Clearances
A. Appliance Dimensions.......................................16
B. Clearances to Combustibles (UL and ULC)
and Hearth Protection Requirements................17
C. Alternate Floor Protection Calculation...............18
Section 6: Chimney Systems
A. Venting Systems ...............................................19
B. Inspections........................................................19
C. Larger Chimneys...............................................19
D. Masonry Chimney .............................................19
E. Prefabricated Metal Chimney............................19
F. Installation into a Masonry Fireplace.................20
G. Installation into a Factory Built Fireplace ..........20
Section 7: Appliance Set-up
A. Outside Air Installation ......................................22
B. Optional Elbow Flue Adapter Installation ..........23
C. Securing Stove Pipe/Liner to Flue Collar ..........23
D. Leveling Legs....................................................23
E. Securing Appliance to Stove Pipe/Liner............24
F. Standard Surround & Trim Installation..............24
G. Standard Surround & Cast Trim,.......................25
H. All Cast Surround..............................................26
I. Blower Cord Installation - Left Side...................26
Section 8: Reference Materials
A. Warnings...........................................................29
B. Warranty Policy.................................................30
C. Contact Information...........................................32
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.

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A. Quick Start Guide Note: Thesearegenericdrawingsandmaynotrepresent
yourspecicmodel.
The stove is ready for
normal operation.
123
5
67
FIRST FIRE ITEMS NEEDED: 10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling
and a Few Pieces of Dry Split Wood.
HIGH
LOW
Push In and then Pull Out
BURN
RATE
Upper
right
corner
Lower
right
corner
START-UP
AIR
LOW
HIGH
BURN RATE CONTROL
Upper Right Corner
LOAD WOOD ADD NEWSPAPER
ADD KINDLING
ADD MORE WOOD &
SECURELY LATCH THE DOOR
4
LIGHT THE PAPER
OPEN AIR
CONTROLS
REDUCE AIR
CONTROL
Set to desired heat
output
WARNING! Risk Of Fire
DO NOT LEAVE UNATTENDED
During startup, if additional draft is needed,
allow the door to remain open approxi-
mately1/2 inch. Once the draft is established,
close and securely latch the door to prevent:
• Spillage of smoke, ame and carbon
monoxide
• Spillage of sparks, coals and logs
• Over-ring
DO NOT leave the stove unat-
tended with the door open
1 Operating Instructions
User’s Guide

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C. Air Controls
1. Start-Up Air Control
The function of the Start-Up Air Control is to activate the
Automatic Combustion Control system (ACC).
• Push the Start-Up Air Control all the way back until it stops
and then pull forward to the front of the appliance until it
stops. Figure 5.1.
• The air channel opens and allows air to enter the front of
the appliance for approximately 20-25 minutes.
• The air channel gradually shuts down until it is completely
closed at the end of the 20-25 minutes.
• The re is now controlled by the air supplied by the Burn
Rate Air Control. Figure 5.1.
• This function should be performed each time you reload
the appliance.
2. Burn Rate Air Control
• The air supply enters at the upper front of the rebox,
near the top of the glass door.
• This preheated air supplies the necessary fresh oxygen
to mix with the unburned gases, helping to create the
second, third and fourth combustion process.
• This air is regulated by the Burn Rate Air Control.
• There are four settings High, Medium-High, Medium-Low
and Low.
• When the control is raised all the way up it is on the High
setting and when pushed all the down it is on the Low
setting.
B. Automatic Combustion Control (ACC)
Typically, when you build a re, you open the air controls fully
and monitor the re to prevent it from going into an overre
situation and/or burning your wood up too quickly before you
shut down the air controls to the desired burn rate.
When using the Automatic Combustion Control (ACC) system,
you do not have to continually monitor the re. Once you
set the ACC system it will control the re for you. Follow the
instructions below to learn how to operate your stove with
ease.
D. Burn Rates and Operating Efciency
For maximum operating efciency
1. Burn dry, well-seasoned wood.
2. Follow these burn rate instructions below and refer to
Figure 5.1.
*NOTE: These are guidelines. Actual settings may vary with
type of wood, chimney draft, altitude and other variables.
E. Blower Control Box & Snap Disc
Operating Instructions
1. The blower will turn on/off automatically when set to
AUTO. Figure 6.1 on page 6.
2. When set to MANUAL, the fan will turn on/off only when
you turn it on or off. This setting over-rides the internal
snap disc.
3. Swing the grille downward to expose the blower controls.
Adjust the speed of the fan by turning the HIGH/LOW
knob to the desired setting.
F. Blower Operating Instructions
1. Initial (cold) startup: Open both controls fully by raising
the Burn Rate Air Control all the way up until it stops and
PUSH the Start-up Air Control back until it stops. The
blower tends to cool the appliance. Leave the blower off
until the burn is well established, i.e., 30 minutes.
2. High Burn Setting: Both controls are open. Burn Rate
Air Control is pulled up and the Start-up Air Control is fully
pushed in. Blower may remain on.
3. Medium-High Burn Setting*: Burn Rate Air Control
is closed then opened to 1 inch to fully open (pull up).
Blower may remain on.
4. Medium-Low Burn Setting*: Burn Rate Air Control
is closed then opened to 1/4 inch to 1/2 inch (pull up).
Leave the blower off until the burn is well established, i.e.,
30 minutes.
5. Low Burn Setting*: Burn Rate Air Control is closed
(down position). Leave the blower off until the burn is well
established, i.e., 30 minutes.
*NOTE: For burn settings 3 to 5 the Start-up Air Control
needs to be pushed in (Open) then pulled forward to acti-
vate the Automatic Combustion Control (ACC).
NOTE: For maximum efciency and lowest emissions,
when operating the blower in either the automatic or
manual setting for the low and medium low burn settings
leave the blower off until the burn is well established, i.e.,
30 minutes.
Burn Rate Control
ACC Start-up
Air Control
HIGH
LOW
To activate: Push back until it stops
and then pull forward until it stops
Figure 5.1 Start-up and Burn Rate Air Controls

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Blower Controls Under Ash Lip
MANUAL: over-
rides the internal
snap disc
AUTO: Fan with turn ON/OFF
automatically and is controlled
by the internal Snap Disc
Figure 15.1
NOTICE!
Do NOT operate a circulating fan within close proxim-
ity, approximately 4 ft (1.2m), of appliance
• Can reverse air ow, blowing hot air into appliance
cavity.
• Can damage appliance blower due to overheating.
6. The blower is equipped with a rheostat (speed control).
The highest blower speed is obtained by turning the
rheostat on, then adjusting back towards “OFF” as far as
possible without turning the blower off. For a low blower
speed, turn the control knob clockwise as far as possible
Figure 6.1

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• Frequency: When ash reaches the top of the brick
covers (should not spill over covers). Leave 1/4 inch
(6mm) of ash in the bottom of the firebox.
• By: Homeowner
A. Disposal of Ashes
• Place ashes in a metal container with a tight-tting lid.
• The closed container should be placed on a noncombustible
oor or on the ground, well away from all combustible
materials, pending nal disposal.
• If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled
WARNING! Risk of Fire! Ashescouldcontainhotembers.
B. Chimney and Chimney Connector
Inspection/Cleaning
• Frequency: Every 2 months during heating season or
as recommended by a certied chimney sweep; more
frequently if chimney exceeds or is under 14-16 feet (4.3
to 4.8m) measured from bottom of appliance.
• By: Certied chimney sweep
• Remove all ash from the rebox and extinguish all hot
embers before disposal.
• Allow the appliance to cool completely.
• If your type of installation involves a full reline of the
chimney, it will be necessary to either remove the bafe
from the insert, or remove the insert from the replace
and disconnect the vent prior to cleaning the chimney.
Refer to page 23 in this manual for instructions on Bafe
Removal.
• If your type of installation is direct connect within a masonry
chimney, the insert will need to be pulled out from the
replace and disconnected from the ue prior to cleaning
the chimney.
• The creosote or soot should be removed with a brush
specically designed for the type of chimney in use.
• Clean out fallen ashes from the rebox.
• It is also recommended that before each heating season
the entire system be professionally inspected, cleaned
and repaired if necessary.
WARNING! Risk of Fire!
Donotusechimneycleanersoramecolorantsinyour
appliance.Itwillcorrodeyourpipe.
Creosote - Formation and Need for Removal
• When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture
to form creosote.
• The creosote vapors condense in the relatively cool
chimney ue of a slow-burning re.
• As a result, creosote residue accumulates on the ue
lining. When ignited this creosote makes an extremely
hot re.
• The chimney and chimney connector shall be inspected
every two months during the heating season to
determine when a creosote buildup has occurred.
• When creosote has accumulated it shall be removed to
reduce the risk of a chimney re.
C. Appliance Inspection - Routine
•Frequency: Every 2 months at the same time the
chimney and chimney connector are inspected.
• By: Homeowner
Check for:
• Cracks in glass
• Door handle - smooth cam operation
• Bafe and ceramic blanket correct placement
• Bafe for warpage
• Firebrick for cracks, broken or crumbly
• Door gasket. (Dollar bill test). Place a dollar bill be-
tween the stove and the door and then shut the door. If
you can pull the dollar bill out, replace the door gasket.
• Glass frame for loose screws
D. Cleaning Plated Surfaces
• Frequency: As desired
• By: Homeowner
• Clean all the ngerprints and oils from plated surfaces
BEFORE ring the appliance for the rst time.
• If not cleaned properly before lighting your rst re, the
oils can cause permanent markings on the plating.
• After the plating is cured, the oils will not affect the nish
and little maintenance is required.
• Wipe clean as needed.
CAUTION! Do not use polishes with abrasives. Itwill
scratchplatedsurfaces.
2 Maitenance & Service

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• Frequency: As desired
• By: Homeowner
• Clean glass with a non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack.
• If the deposits on the glass are not very heavy, normal
glass cleaners work well. Heavier deposits may be
removed by using a damp cloth dipped in wood ashes or
by using a commercially available oven cleaner.
• After using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next ring can permanently stain
the glass and damage the nish on plated metal surfaces.
• A portion of the combustion air entering the rebox is de-
ected down over the inside of the door glass.
• This air ow “washes” the glass, helping to keep smoke
from adhering to its surface.
• When operated at a low burn rate, less air will be owing
over the glass and the smoky, relatively cool condition of
a low re will cause the glass to become coated.
• Operating the appliance with the Burn Rate Air Control
and Start-Up Air Control all the way open for 15-20 min-
utes should remove the built up coating.
E. Glass Cleaning
CAUTION! Handle glass assembly with care. Glass is
breakable.
• Avoidstriking,scratchingorslammingglass
• Avoidabrasivecleaners
• Donotcleanglasswhileitishot
Replace the rebrick if they become crumbly and/or if
there is a 1/4 inch (6.35mm) gap between the bricks.
The rebox is lined with rebrick, which has exceptional
insulating properties. Do not use a grate; simply build
a re on the rebox oor. Do not operate appliance
without rebrick.
1. After the coals have completely cooled, remove all
old brick and ash from unit and vacuum rebox.
2. Remove new brick set from box and lay out to the
diagram shown in the instructions that come with
the replacement brick set.
3. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks.
5. Install side bricks. Slide top of brick under clips
on side of rebox and push the bottom of the brick
until it is ush with the side of the unit.
F. Inspect Firebrick & Replacement
Instructions
• Frequency: After each ash removal
• By: Homeowner
Use Part 832-0550 when ordering individual brick. Provide
brick dimension or copy the page in the service parts list, mark
the desired brick and take it to your authorized dealer.

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Note: These are generic drawings and may not represent your specic model.
Bafe & Blanket
Optional Blower
Chimney System
Firebrick & Ash Removal
Door & Glass Assemblies
Door Handle
Frequency
MONTHLY
or
After Every
Cord of Wood
Bafe and blanket placement is critical to
heat output, efciency and overall life of the
unit. Make sure the bafe is pushed all of the
way to the back of the rebox and the blanket
is laying at. Inspect bafe for cracks.
YEARLY
or
After Every
4 Cords of
Wood
Vacuum the blower impellers.
EVERY 2
MONTHS
or
After Every
4 Cords of
Wood
T he chimney and chimney cap must be in-
spected for soot and creosote every two
months during the burn season or more fre-
quency if chimney exceeds or is under 14-16 ft
(4.3m-4.8m) measured from bottom of appli-
ance.
This will prevent pipe blockage, poor draft,
and chimney res.
Always burn dry wood to help prevent cap
blockage and creosote build-up.
WEEKLY
or
After Every
25 Loads of
Wood
Ashes must be cool before you can dispose
of the ashes in a non-combustible container.
Firebrick is designed to protect your rebox.
After ashes are removed, inspect the re-
brick and replace rebricks that are crum-
bling, cracked or broken.
WEEKLY
or
After Every
25 Loads of
Wood
Keep door and glass gasket in good shape to
maintain good burn times on a low burn setting.
To test: place a dollar bill between the stove
and door and then shut the door. If you can
pull the dollar out, remove one washer from
door handle behind latch cam and try again. If
you can still pull it out, replace the door gasket.
Check the glass frame for loose screws to
prevent air leakage. Check glass for cracks.
WEEKLY
or
After Every 25
Loads of Wood
Check the door latch for proper adjustment.
This is very important especially after the door
rope has formed to the stove face.
Check door handle for smooth cam operation.
Task
CAUTION! Allow the appliance to completely cool
down before performing any cleaning or maintenance.
Start the rst inspection after the rst 2 months of use,
or if performance changes, and adjust your schedule
accordingly. Maintenance is required for safe operation
and must be performed to maintain your warranty.
G. Quick Reference Maintenance Guide
Baffle
Blanket
Latch Cam
Spacing Washers

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H. Troubleshooting Guide
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist you or a qualied service person in the diagnosis of a problem
and the corrective action to be taken.
Start Fire Problems Possible Cause Solution
Can not get re started
Excessive smoke or spillage
Burns too slowly
Not enough heat output
Not enough kindling/paper or no
kindling/paper
Use dry kindling, more paper. Arrange kindling &
wood for air movement.
Not enough air for re to ignite
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for ue blockage.
Pre-warm ue before starting re (refer to Building
a Fire Section).
Check for adequate vent height (refer to Chimney
Height Section).
Open window below the appliance towards the
wind.
Wood condition is too wet, too
large
Use dry, seasoned wood (refer to Seasoned Wood
Section).
Bed of coals not established
before adding wood
Start with paper & kindling to establish bed of
coals (refer to Building a Fire Section).
Flue blockage such as birds’
nests or leaves in termination
cap
Have chimney inspected for creosote and cleaned
by a certied chimney sweep.
Down draft or negative pressure
Competition with exhaust
devices
Do not use exhaust fans during start-up (refer to
Negative Pressure Section).
Open window below the appliance towards the
wind.
Fire burns too fast
Extremely dry or soft wood
Mix in hardwood.
Mix in less seasoned wood after re is established
(refer to Wood Fuel Section).
Overdrafting
Check for correct vent height; too much vertical
height creates overdrafting.
Check location of vent termination (refer to
Chimney Termination Requirement Section).

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3 Service Parts Replacement
A. Glass Replacement
(Replace with 5mm ceramic glass only)
1. Ensure that the re is out and the appliance is cool to
the touch.
2. Protect a table or counter top with padding or towels.
Protect your hands and wear gloves to prevent injury.
3. Remove the door with the broken glass by lifting the
door up and off of the hinges.
4. Lay door face down on a table or counter making sure
the handle hangs over the edge so the door lays at, on
a soft surface.
5. Remove the screws from each glass retainer and remove
the glass. (If screws are difcult to remove, soak with
penetrating oil rst).
6. Center the glass with edges evenly overlapping the
opening in the door, (i.e. same space top and bottom,
left and right sides).
7. Replace the glass retainers. Be careful not to cross
thread the screws.
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately, a
few turns at a time, until the glass is secure. DO NOT
OVERTIGHTEN - can cause glass to break.
9. Replace the door on the appliance.
Quadra-Fire appliances are equipped with ceramic super
heat-resistant glass, which can only be broken by impact or
misuse.
WARNING! Risk of Fire or Injury!
Useonlyglassthatisspeciedinthemanual,DONOT
replacewithanyothermaterial.Glassbreakagewilloccur.
CAUTION!
Handleglasswithcare.
• Inspectthegaskettoensureitisundamaged.
• DoNOTstrike,slamorscratchglass.
• DoNOToperateappliancewithglass&doorassembly
removed.
• DoNOToperatewithglasscracked,brokenor
scratched.
B. Snap Disc Replacement (Cont’d)
Figure 7.1 Snap Disc Location
1. The grille on the blower access assembly is hinged. Swing
the grille downward to expose the 2 screws. Figure 9.1 on
page 9.
Blower Controls & Snap
Disc Under Ash Lip
Snap Disc
UNPLUG APPLICE FROM ANY POWER SOURCE
BEFORE REPLACING ANY COMPONENTS
B. Snap Disc Replacement
2. Remove the 2 screws from the blower access assembly
and slide assembly away from the appliance
3. Locate the snap disc bracket assembly behind the blower
controls on the right side under the ash lip. Figure 8.1
4. Remove the 2 mounting screws in the blower control
bracket and slide assembly towards you.
5. Using a Phillips head screw driver, remove the 2 screws
from the snap disc and lift the snap disc off of the mounting
bracket. Disconect the wires and replace with new snap
disc and re-connect the wires.
6. Slide the blower control bracket back into position and
secure with the 2 mounting screws.
C. Wiring Diagram
Figure 7.2 Snap Disc Location
White
Black
White
Black
Black Red
Blower
Snap Disc
Rheostat
Switch
Power Cord

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D. Blower Replacement
1. The grille on the blower access assembly is hinged.
Swing the grille downward to expose the 2 screws.
Figure 8.1
2. Remove the 2 screws from the blower access assembly
and slide assembly away from the appliance.
3. Disconnect the wires from the blower.
4. Remove the 2 screws from the hold down bracket and
pull the blower and bracket forward.
5. Remove the blower from the hold down bracket.
6. Remove the protection guards from each end of the
blower.
7. Re-install in reverse order. Be certain that the hold down
bracket’s screws are completely seated in the grom-
ments. Insert the locating tab in the hold down bracket
into the placement slot.
Shock Risk
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
receptacle.
• Route cord away from appliance.
• Do NOT route cord under or in front of appliance.
CAUTION
Figure 8.1
Do NOT allow hot coals or embers to overow ash lip
•May melt protective wire coating on fan power
cord causing electrical short, re or injury
Fire Risk
WARNING
Blower Access
Assembly
Grille hinges
downward
Remove Screws &
Pull Access Assembly
away from Insert
Hold Down
Bracket
Remove Screws from Hold
Down Bracket and Pull
Forward
Placement Slot
CAUTION! Unplug appliance
from power source before
replacing any components.

April 29, 2013 7075-205 Page 13
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Figure 9.1
F. Bafe & Ceramic Blanket Removal
1. Remove all ash from the rebox, and extinguish all hot
embers before disposal into a metal container.
2. It is easier to remove both bafe boards and ceramic
blanket after the tube channel assembly has been partially
disassembled and the right side lowered. It is not necessary
to completely remove the tube channel assembly.
3. Once the bafe protection cover has been removed, pull
the bafe boards and ceramic blanket forward about 1 inch
(25mm) and then overlap the bafes about 1-2 inches (25-
51mm). Figure 9.2
4. Slide the tube channel assembly to the left as far as it will
go and lower the right side. Remove the bafe boards and
ceramic blanket together. Figure 9.3
4. Re-install in reverse order. Be sure the bafe boards and
ceramic blanket are in their proper positions.
E. Door Handle Assembly
1. Install washer on door handle shaft.
2. Slide door handle through door.
3. Install additional washer(s) as shown in Figure 9.1.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over
shaft
6. Install locknut but do not overtighten, the handle needs
to move smoothly.
7. Install handle turning in a counter-clockwise motion to
desired location on door handle rod. Figure 9.1
CAUTION!Donotovertightenlocknut.Thedoorhandle
needstomovesmoothly.
Locknut
Latch Cam
Spacing
Washers
Door Cross
Section
Square Key
Door Handle Shaft
Fiber Handle
Figure 9.2
Figure 9.3
Slide Tube Channel to the
Left and Lower Right Side
Baffle Boards Overlapping
Ceramic Blanket

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G. Tube Channel Assembly Replacement
Removing Tube Channel Assembly
1. Remove the 3 right side bricks.
2. Remove the bafe protection channel by bending back
the tabs using needle nose pliers located at the right and
left side of the protection cover. Lift the cover up slightly
and pull toward the front and out of the rebox. Figure
10.1
3. Locate the 2 channel nuts and two bolts inside of cham-
ber and remove using a 7/16 socket wrench. Figure
10.2
NOTE: Soak the bolts with penetrating oil for at least 15
minutes before trying to remove them.
4. Slide the tube channel assembly all the way to left until
it is off the threads. Drop the right side down, then slide
the assembly back to right. Figure 10.3
5. The ceramic blanket and both bafe boards can be
removed at the same time you remove the tube channel
assembly.
6. When the tube channel assembly is free of the left side
support, rotate clockwise and pull assembly, blanket and
bafes out through the front opening.
7. Re-install in reverse order.
Baffle Protection
Channel
Bend Back Tabs
Use 7/16 Socket Wrench
and Remove Channel Nuts
Figure 10.1
Figure 10.2
Tube
Channel
Assembly
2 Tube Channel Nuts
Ceramic Blanket
Baffle
Protection Channel
2 Baffle Boards
Figure 10.3

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4 Getting Started
Installer’s Guide
A. Tools And Supplies Needed
B. Fire Safety
To provide reasonable re safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each oor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located re extinguisher to contend with
small res resulting from burning embers.
• Remove appliance and components from packaging and
inspect for damage.
• Vent system components and doors are shipped in
separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the
installation. Follow these instructions carefully during
the installation to ensure maximum safety and benet.
C. Inspect Appliance and Components
1. Place the appliance in a location near the nal
installation area and follow the procedures below:
2. Open the appliance and remove all the parts and
articles packed inside the Component Pack. Inspect
all the parts and glass for shipping damage. Contact
your dealer if any irregularities are noticed.
3. All safety warnings have been read and followed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed per vent manufacturing
instructions.
7. The proper clearances from the appliance and
chimney to combustible materials have been met.
8. The masonry chimney is inspected by a professional
and is clean, or the factory built metal chimney is
installed according to the manufacturer’s instruc-
tions and clearances.
9. The chimney meets the required minimum height.
10.
All labels have been removed from the glass
door.
11. Plated surfaces have been wiped clean, if appli-
cable.
12. A power outlet is available nearby for use of the
blower assembly.
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
WARNING
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
Fire Risk
Pre-Burn Check List
7/16 Socket Framing materia
Reciprocating saw High temp caulking material l
Pliers Gloves
Hammer Framing square
Phillips screwdriver Electric drill and bits
Flat blade screwdriver Safety glasses
Plumb line Tape measure
Level
Wire Cutters to remove from pallet
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
Before beginning the installation be sure the following tools
and building supplies are available:

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5 Dimensions and Clearances
A. Appliance Dimensions
Figure 12.1 Top View Figure 12.2 Front View with Cast Surround
NOTE: Flue Collar size is 152 mm diameter (ID)
Figure 12.4 - Side View Without Optional Flue Adapter
Overall Sizes A B
Metal Surround w/Cast Trim-STD 1080 mm 762 mm
Metal Surround w/Cast Trim-LRG 1219 mm 864 mm
All Cast Surround 1016 mm 762 mm
Metal Surround w/Standard Trim-STD 1092 mm 787 mm
Metal Surround w/Standard Trim-LRG 1295 mm 2184 mm
Figure 12.3 - Side View With Optional Flue Adapter
32 5/8 (829mm)
23 3/4 (602mm)
17 15/16
456 mm
5 (127mm)
14
(356mm)
25 3/4
(655mm)
25 1/2
(648mm)
30°
15
(382mm)
14
(356mm)
11
(279mm)
4
(102mm)
2 7/8
(73mm)
23 1/2
(597mm)
6 1/16
(154mm)
B
A
Part #: DV-4615

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B. Clearances to Combustibles
35 1/4
(896mm)
22 1/2
(572mm)
43
(1092 mm)
46 5/16
(1176mm)
HEARTH EXTENSION
(MINIMUM REQUIREMENT*)
45
(1143 mm)
22 1/2
(572mm)
HEARTH EXTENSION
(MINIMUM
REQUIREMENT*)
FIREPLACE FRONT SURFACE
SIDE TRIM (3” max depth)
SIDE WALL
MANTEL
(12” max depth)
TOP TRIM (3/4”max depth)
MANTEL DEFLECTOR
REQUIRED
MINIMAL REQUIREMENT FOR
EXTENSION PROTECTION*
THE HEARTH THERMAL PROTECTION
MINIMAL REQUIREMENT IS A MINIMUM
QUANTITY OF 2 - 15MM COMPRESSED
CEMENT SHEETS STACKED ON TOP OF
EACH OTHER WITH A THERMAL
CONDUCTIVITY OF 0.5 W/m˚K.
NOTE: The fireplace is to be set on a
non-combustible surface.

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*Youwillneedtoaddadditionalclearancestothese
dimensionsforyourspecicinstallation.Alsoallowsuf-
cientclearanceifyouareinstallinganoutsideairkit.
Quadra-re Voyageur Grand ACC does not require a
insulating Floor Protector, as they are tested and comply
with the minimum Floor Protector requirements
of AS/NZS 2918:2001.
NOTE: HEAT SHIELD REQUIREMENTS FOR HEAT SENSITIVE WALLS. Clearances may be reduced by provision of
an appropriately located heat shield refer to AS/NZS 2198:2001 3.2.3
B. Clearances to Combustibles (Cont’d)
Required Protection
Suggested Protection
NOTE: Keep Ashlip
Clear of Ashes
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having juris-
diction
Fire Risk
• Comply with all minimum clearances to
combustibles as specied.
• Failure to comply may cause house re.
WARNING
Figure 14.2
NOTE: Hearth Rug may be used in Suggested Area
Figure 14.1
Location Millimeters
A Rear Width 610
BDepth 457
C Height 610
D Front Width 835
A
BC
D
Figure 14.3
C. Minimum Opening for Masonry & Factory
Built Fireplaces
2 - 15mm layers of compressed
cement sheets with a thermal
conductivity of 0.5 W/m˚K.
127mm or more from bottom of
unit, ember protection only
required

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6 Chimney Systems
3. Both methods must be removable and replaceable
for cleaning and re-installation.
• When possible, install an airtight clean-out door to the
rear of the smoke shelf.
NOTE: Masonry chimneys are signicantly less than ideal
for venting solid fuel appliances. A masonry chimney is not
subject to any temperature limit test, therefore a full reline is
strongly recommended.
E. Prefabricated Metal Chimney
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
• Must be minimum 152 mm inside diameter of high
temperature chimney.
• Must use components required by the manufacturer for
installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation
•This insert is listed to UL 1482 Standard and is approved
for installation into listed factory-built solid fuel replaces
listed to UL 127 conforming to the following specications
and instructions:
•The original factory-built clearance replace chimney cap
must be re-installed after installing the approved chim-
ney liner meeting type UL 103 HT requirements (2100°F)
per UL 1777.
•The liner must be securely attached to the insert ue collar
and the chimney top.
•The air ow of the factory-built solid fuel replace system
must not be altered. The ue liner top support attach-
ment must not reduce the air ow for the existing air-
cooled chimney system.
•No dilution air is allowed to enter the chimney.
1. Secure the replace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the replace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner. Installation into
replaces without a permit will void the listing.
A. Venting Systems
Chimney Connector: It is also known as ue pipe or stove
pipe. It must be 152 mm minimum diameter stainless steel
connector pipe.
Chimney: The chimney can be new or existing, masonry
or prefabricated and must meet the following minimum
requirements as specied below.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
wheninstallingventingsystem.
B. Inspections
Existing chimneys should be inspected and cleaned by a
qualied professional prior to installation. The chimney must
not have cracks, loose mortar or other signs of deterioration
and blockage.
C. Larger Chimneys
Hearth & Home recommends that chimneys with larger
diameters than 152 mm be fully relined. An oversized
ue can affect draft and impair performance and will allow
increased build-up of creosote which is why a full reline is
stongly recommended.
D. Masonry Chimney
• Must have at least 16 mm reclay lining joined with
refractory cement.
NOTE: Installations into a clay flue without a
stainless steel liner may reduce draw which affects
performance, will cause the glass to darken and
produce excessive creosote and create start-up
issues.
• The masonry wall of the chimney, if brick or modular block,
must be a minimum of 102 mm nominal thickness.
• A chimney of rubble stone must be at least 305 mm thick.
• Should be lined with a 152 mm stainless steel ue liner
to improve performance and reduce creosote build-up
and difculty starting a re.
•An equivalent liner must be a listed chimney liner system
or other approved material.
• No dilution air is allowed to enter the chimney.
1. Secure the replace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the replace.

Page 20 7075-205 April 29, 2013
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Fire Risk
When lining air-cooled factory-built chimneys:.
• Run approved chimney liner
• Re-install original factory built chimney cap
ONLY
• DO NOT block cooling air openings in chimney
• Blocking cooling air will overheat the chimney
WARNING
E. Prefabricated Metal Chimney (Cont’d)
To maintain the functionality of the replace’s chimney
system you may use a Simpson Dura-Vent DuraLiner
Slip Hanger, Part # 4671, and attach to the bottom of the
replace chimney cap to support the liner. You have two
options to completing the installation.
Option one - Not required to use liner cap:
Re-attach the existing top of the chimney cap.
Option two - Using liner cap:
Re-attach the existing top of the chimney cap and install
a new storm collar and a new liner cap.
WARNING! Risk of Fire -- Followventingmanufacturer’s
clearancesandinstructionswheninstallingventingsystem.
3000
3000
or less
More than
3000
600 min.
3000
increase as necessary
until nothing within
3000mm of flue
top
Any nearby
structure
increase from 1000mm
minimum until clear within
3000mm of flue top
Figure 16.1 Minimum Height of Flue System Exit
F. Installation Into A Masonry Fireplace
The insert must be installed as per the requirements of
your local inspection authority. It is recommended to use
a full liner as it is the safest installation and provides the
most optimum performance. Your retailer should be able to
help you decide which system would be the best for your
application.
The use of this connection method not only increases
the safety of your insert by directing the hot gases up the
ue, but will also help increase the unit’s efciency and
decrease creosote deposits in the chimney.
When a connected ue or liner is in use, the insert is able
to “breathe” better by allowing a greater draft to be created.
This great draft can decrease problems such as difcult
start-ups, smoking out the door and dirty glass.
G. Installation Into A Factory Built Fireplace
1. When installed in a factory built replace, a full stainless
steel rigid is mandatory, for both safety and performance
purposes. When a ue or liner is in use, the insert is able
to breathe better by allowing a great draft to be created.
The great draft can decrease problems such as difcult
start-ups, smoking out the door, and dirty glass.
2. In order to position the ue liner, the existing rain cap
must be removed from your chimney system. In most
cases the ue damper should also be removed to allow
passage of the liner.
3. In most cases opening the existing spark screens fully
should give enough room for the insert installation. If it
does not, remove and store.
4. If the oor of your replace is below the level of the
replace opening, adjust the inserts leveling bolts to
accommodate the difference. When additional shimming
is required, use non-combustible masonry or steel shims.
5. Measure approximately the alignment of the ue liner
with the position of the smoke outlet hole on the insert
to check for possible offset. If an offset is required, use
a proper stainless steel unit available with the chimney
liner.
6. Once the above items have been checked, slide your
insert into position after rst positioning the ue liner
and offset if required. (Re-install raincap at completion
of installation).