Quasonix HyperTrack Mounting instructions

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Quasonix, Inc.
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HyperTrack™
Graphical User Interface (GUI)
Software Instruction Manual
Quasonix, Inc.
6025 Schumacher Park Dr.
West Chester, OH 45069
15 December, 2022
*** Revision 1.0 ***
Specifications subject to change without notice.
All Quasonix products are under U.S. Department of Commerce jurisdiction; not covered by ITAR

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Table of Contents
1Introduction ............................................................................................................................................ 1
1.1 Description ................................................................................................................................... 1
1.2 Nomenclature .............................................................................................................................. 2
1.2.1 Options .................................................................................................................................... 2
1.2.2 Detailed Option Descriptions................................................................................................... 3
1.2.2.1 Auto Stow AS ................................................................................................................... 3
1.2.2.2 Ethernet Camera CA........................................................................................................ 3
1.2.2.3 Fiber Optic System Control FC ........................................................................................ 3
1.2.2.4 Fiber Optic RF FR ............................................................................................................ 3
1.2.2.5 Differential GPS GP ......................................................................................................... 3
1.2.2.6 Gyroscope/IMU GY .......................................................................................................... 4
1.2.2.7 Pedestal Spacer PS ......................................................................................................... 4
1.2.2.8 Reinforced Backup Structure RB ..................................................................................... 4
1.2.2.9 Tripod TR ......................................................................................................................... 4
1.2.2.10 Uplink Transmitter TX .................................................................................................. 4
2Specifications......................................................................................................................................... 5
3Safety..................................................................................................................................................... 6
3.1 Warning and Caution Statements................................................................................................ 6
3.1.1 Warning ................................................................................................................................... 6
3.1.2 Caution .................................................................................................................................... 6
3.2 Electromagnetic Radiation Hazards and Precautions ................................................................. 7
3.3 Operational Safety Summary....................................................................................................... 7
3.4 Maintenance Operations Safety Summary .................................................................................. 7
3.5 Hazardous Components .............................................................................................................. 7
3.6 Safety Summary .......................................................................................................................... 7
4Software Overview................................................................................................................................. 9
4.1 ............................................................................................ 9

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4.1.1 HTAC Touch Screen Display ................................................................................................ 10
4.1.2 HTAC Communications Architecture .................................................................................... 11
4.1.3 Client Computer Graphical User Interface (GUI) .................................................................. 11
4.1.4 HTAC Security....................................................................................................................... 13
4.1.5 Graphical User Interface (GUI) Overview ............................................................................. 15
4.2 Graphical User Interface (GUI) Overview.................................................................................. 17
4.2.1 Main Screen, Tool Bar........................................................................................................... 18
4.2.1.1 ............................................................................................ 18
4.2.1.2 HTAC Communications Status ......................................................................................... 18
4.2.1.3 HTAC Logging Function.................................................................................................... 19
4.2.1.3.1 Logging Enable........................................................................................................ 19
4.2.1.3.2 Log Settings............................................................................................................. 20
4.2.1.3.3 Log File Management .............................................................................................. 23
4.2.1.4 Status and Indicator Window ............................................................................................ 24
4.2.1.5 Settings Window ............................................................................................................... 26
4.2.1.5.1 Client Preferences ................................................................................................... 28
4.2.1.5.2 Mission..................................................................................................................... 32
4.2.1.5.3 Hardware ................................................................................................................. 44
4.2.1.6 Tools ................................................................................................................................. 53
4.2.1.6.1 True North................................................................................................................ 54
4.2.1.6.2 Handwheel Test....................................................................................................... 59
4.2.1.6.3 Joystick Test ............................................................................................................ 60
4.2.1.6.4 Scope Recorder....................................................................................................... 61
4.2.1.6.5 Change Password ................................................................................................... 62
4.2.1.6.6 Manage Users (Administrators Only) ...................................................................... 62
4.2.1.6.7 Restart HTAC .......................................................................................................... 65
4.2.1.6.8 Shutdown HTAC ...................................................................................................... 65
4.2.1.7 Help Window ..................................................................................................................... 66
4.2.1.7.1 Contact .................................................................................................................... 66
4.2.1.7.2 Version..................................................................................................................... 67
4.2.1.7.3 Firmware Update ..................................................................................................... 68
4.2.1.7.4 Client Software (GUI) Update.................................................................................. 70
4.2.1.8 View .................................................................................................................................. 70
4.2.1.8.1 Standard .................................................................................................................. 71
4.2.1.8.2 Tracking ................................................................................................................... 72
4.2.1.8.3 Motion Tuning .......................................................................................................... 73
4.2.1.8.4 Scope....................................................................................................................... 73
4.2.1.8.5 Motion Test .............................................................................................................. 74
4.2.2 Graphical User Interface (GUI), Front Panel Quick Open..................................................... 76

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4.2.3 Graphical User Interface (GUI), Front Panel Detail............................................................... 77
4.2.3.1 Axis Status ........................................................................................................................ 78
4.2.3.2 Tracking Error Meter ......................................................................................................... 80
4.2.3.3 RSSI.................................................................................................................................. 82
4.2.3.3.1 RSSI A. Rx Threshold.............................................................................................. 83
4.2.3.3.2 RSSI Auto Rx Off..................................................................................................... 83
4.2.3.3.3 Gain ......................................................................................................................... 83
4.2.3.3.4 RSSI Active Frequency ........................................................................................... 83
4.2.3.3.5 RSSI Receivers ....................................................................................................... 83
4.2.3.4 Mode Control..................................................................................................................... 89
4.2.3.4.1 Servo ....................................................................................................................... 89
4.2.3.4.2 Modes of Operation .................................................................................................90
4.2.3.4.3 Camera Icon ............................................................................................................ 95
4.2.3.5 Azimuth and Elevation Input Control Windows ................................................................. 96
4.2.3.5.1 HW (Handwheel) Position ....................................................................................... 96
4.2.3.5.2 HW (Handwheel) Velocity........................................................................................ 96
4.2.3.5.3 JS (Joystick) Velocity............................................................................................... 96
4.2.3.6 Lower Tool Bar.................................................................................................................. 96
4.2.3.6.1 Time Synchronization Status................................................................................... 97
4.2.4 Optional EquipmentAuto Stow Assembly .......................................................................... 98
5Maintenance Instructions ................................................................................................................... 102
6Product Warranty ............................................................................................................................... 103
6.1 Quasonix Limited Warranty Statement.................................................................................... 103
6.1.1 Extended Warranties ........................................................................................................... 104
7Technical Support and RMA Requests.............................................................................................. 105
8Appendix A - ..................................................................................... 106
8.1 .......................................................................................................... 107
8.2 ................................................................................................... 107
8.3 Standard Controller Features .................................................................................................. 108
8.4 .......................................................................................... 109
8.4.1 Interference Recognition ..................................................................................................... 109
8.4.2 Intelligent Gain Control (IGC) .............................................................................................. 109
8.4.3 Incidental AM Rejection....................................................................................................... 110

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8.4.4 ........................................................................................................... 111
8.4.5 Dynamic Tracking Loop Bandwidth Control ........................................................................ 113
8.4.6 Automatic Setup .................................................................................................................. 114
8.4.7 Ground Station Analyzer (GSA) .......................................................................................... 114
8.4.7.1 Go/No-Go........................................................................................................................ 116
8.4.7.2 Automatic G/T Measurement .......................................................................................... 116
8.4.7.3 Antenna Dynamic Response .......................................................................................... 116
8.4.7.4 Calibration ....................................................................................................................... 116
8.4.7.4.1 Auto-Phasing ......................................................................................................... 117
8.4.7.4.2 End-to-end RF Verification .................................................................................... 117
8.4.7.4.3 Interference Survey ............................................................................................... 117
9Appendix B Acronym List................................................................................................................ 118
List of Figures
...................................................................................... 2
Figure 2: Example Warning Statement ......................................................................................................... 6
Figure 3: Example Caution Statement .......................................................................................................... 6
Figure 4: Windows 10 Pro System About Page............................................................................................ 9
Figure 5: HyperTrackAntenna Control Unit, Front Panel ....................................................................... 10
Figure 6: HyperTrackAntenna Control Unit, Back Panel........................................................................ 10
Figure 7: HTAC Communications Block Diagram....................................................................................... 11
Figure 8: Windows Desktop, User Interface Icon........................................................................................ 12
Figure 9: Server Selection Screen .............................................................................................................. 13
Figure 10: Login Screen.............................................................................................................................. 13
Figure 11: Login Screen, Used for General and Advanced Access ........................................................... 14
Figure 12: HyperTrackGraphical User Interface (GUI), Main Screen .................................................... 15
Figure 13: GUI Main Screen, Tool Bar........................................................................................................ 18
Figure 14: Server Selection Window........................................................................................................... 19
Figure 15: Tool Bar, Clipboard Icon ............................................................................................................ 19
Figure 16: Start Logging Window................................................................................................................ 20
Figure 17: Tool Bar, Clipboard Icon, Settings Selection ............................................................................. 20
Figure 18: Log SettingsTwo Examples with Different Settings Selected ................................................ 21
Figure 19: Log SettingsThree Channels Selected .................................................................................. 22

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Figure 20: Tool Bar, Clipboard Icon, File Management Selection .............................................................. 23
Figure 21: Log File Management Window .................................................................................................. 24
Figure 22: Tool Bar, Status Icon ................................................................................................................. 24
Figure 23: Status Window ........................................................................................................................... 25
Figure 24: Tool Bar, Settings Icon .............................................................................................................. 26
Figure 25: Settings Window ........................................................................................................................ 27
Figure 26: Mission Section, Track Parameter Selected and Settings Displayed........................................ 28
Figure 27: Client Preferences, Error MeterDisabled/Enabled Button ..................................................... 29
Figure 28: Client Preferences, Error Meter Enabled................................................................................... 30
Figure 29: Error Meter, Green Grid Lines ................................................................................................... 30
Figure 30: Client Preferences, Hand Wheels.............................................................................................. 31
Figure 31: Client Preferences, Joystick Parameters................................................................................... 32
Figure 32: Mission, Azimuth........................................................................................................................ 33
Figure 33: Mission, Elevation ...................................................................................................................... 34
Figure 34: Mission, Designates................................................................................................................... 35
Figure 35: Mission, DesignateAdd Designate ......................................................................................... 35
Figure 36: Mission, DesignateEdit Designate ......................................................................................... 36
Figure 37: Mission, DesignateRemove Designate .................................................................................. 36
Figure 38: Mode Control Selection and Designates Window ..................................................................... 37
Figure 39: Mission, Location ....................................................................................................................... 38
Figure 40: Mission, ReceiversAdd Receiver ........................................................................................... 39
Figure 41: Mission, ReceiversChannel Map............................................................................................ 40
Figure 42: Channel Map, Receiver Channel Drop Down Menu.................................................................. 41
Figure 43: Mission, SlavingAdd Slave Source ........................................................................................ 42
Figure 44: Mission, Status........................................................................................................................... 43
Figure 45: Mission, Track............................................................................................................................ 44
Figure 46: Hardware, General .................................................................................................................... 45
Figure 47: Hardware, Date and Time.......................................................................................................... 46
Figure 48: Hardware, Network .................................................................................................................... 47
Figure 49: Hardware, Azimuth .................................................................................................................... 48
Figure 50: Hardware, Elevation................................................................................................................... 49
Figure 51: Hardware, Stow ......................................................................................................................... 50
Figure 52: Hardware, Feed 1 ...................................................................................................................... 51
Figure 53: Hardware, Feed 2 ...................................................................................................................... 52
Figure 54: Hardware, Dehydrator ............................................................................................................... 53
Figure 55: Main Screen Tools Icon and Configurable Features List .......................................................... 53
Figure 56: True North Wizard, Introduction................................................................................................. 54

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Figure 57: True North Wizard, Select Method ............................................................................................ 55
Figure 58: True North Wizard, System Settings ......................................................................................... 55
Figure 59: True North Wizard, Channel Configuration ............................................................................... 56
Figure 60: True North Wizard, Enable Manual Mode ................................................................................. 57
Figure 61: True North Wizard, Find Sun ..................................................................................................... 57
Figure 62: True North Wizard, Track Sun ................................................................................................... 58
Figure 63: True North Wizard, Finished ...................................................................................................... 59
Figure 64: Hand Wheel Test Feedback Dial ............................................................................................... 60
Figure 65: Joystick Test, Red Dot in Center of Crosshairs......................................................................... 60
Figure 66: Tools, Scope Recorder .............................................................................................................. 61
Figure 67: Change Password...................................................................................................................... 62
Figure 68: Manage User Accounts ............................................................................................................. 63
Figure 69: Manage User Accounts, Add User ............................................................................................ 64
Figure 70: Manage User Accounts, Edit User............................................................................................. 64
Figure 71: Manage User Accounts, Reset Password ................................................................................. 65
Figure 72: HyperTrackRestart Window .................................................................................................. 65
Figure 73: HyperTrackShut Down Window ............................................................................................ 66
Figure 74: Tool Bar, Status Icon ................................................................................................................. 66
Figure 75: Help, Contact Tab ...................................................................................................................... 67
Figure 76: Help, Version Tab ...................................................................................................................... 67
Figure 77: Help, Firmware Update Tab....................................................................................................... 68
Figure 78: Windows Explorer with File Highlighted .................................................................................... 69
Figure 79: Firmware Update Status ............................................................................................................ 70
Figure 80: Main Screen, View Drop Down Menu........................................................................................ 71
Figure 81: HyperTrackGraphical User Interface (GUI), Main Screen .................................................... 71
Figure 82: Tracking History Charts ............................................................................................................. 72
Figure 83: Motion Tuning Charts ................................................................................................................ 73
Figure 84: Scope View ................................................................................................................................ 74
Figure 85: Motion Test ................................................................................................................................ 75
Figure 86: Motion Test Entry Parameters ................................................................................................... 75
Figure 87: GUI Quick Open Icon................................................................................................................. 76
Figure 88: GUI Quick Open Icon, Multiple Windows Open......................................................................... 77
Figure 89: HyperTrackClient GUI, Main Screen..................................................................................... 78
Figure 90: Axes Analog / Digital Position Feedback Indicators .................................................................. 79
Figure 91: Axes Analog / Digital Position Feedback Indicators, Labeled ................................................... 79
Figure 92: Multi-Path Clipping Limit in Yellow............................................................................................. 80
Figure 93: Example Cartesian Coordinate System Antenna Tracking View .............................................. 81

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Figure 94: Tracking Error Meter .................................................................................................................. 81
Figure 95: Tracking Error Meter Feed Indicators ........................................................................................ 82
Figure 96: Main Screen, RSSI Window ...................................................................................................... 82
Figure 97: Main Screen, RSSIActive Frequency Parameter................................................................... 83
Figure 98: Main Screen, RSSISignal Meter Channels ............................................................................ 84
Figure 99: Main Screen, RSSIActivated Auto Rx Channels.................................................................... 84
Figure 100: Main Screen, RSSISelected Tracking Channel/Signal Strength ......................................... 85
Figure 101: Main Screen, RSSISettings Icons ........................................................................................ 85
Figure 102: Channel 1 Settings .................................................................................................................. 86
Figure 103: Open Rx Control Button........................................................................................................... 88
Figure 104: Channel (x) Receiver Settings ................................................................................................. 88
Figure 105: Main Screen, Mode Control Window ....................................................................................... 89
Figure 106: Main Screen, Tool BarRed Status Icon................................................................................ 90
Figure 107: Mode Control Window ............................................................................................................. 91
Figure 108: Track Window .......................................................................................................................... 91
Figure 109: Mode Control, Manual Acquire ................................................................................................ 92
Figure 110: RSSI, Channel 1 Received Signal, Acquire Orange................................................................ 92
Figure 111: Mode Control Window ............................................................................................................. 93
Figure 112: Search Window........................................................................................................................ 93
Figure 113: Mode Control Window ............................................................................................................. 94
Figure 114: Slave Window .......................................................................................................................... 94
Figure 115: Mode Control, Manual Enabled ............................................................................................... 94
Figure 116: Mode Control, Standby ............................................................................................................ 95
Figure 117: Mode Control, Camera Icon..................................................................................................... 95
Figure 118: Azimuth and Elevation Input Control Windows........................................................................ 96
Figure 119: Lower Tool Bar......................................................................................................................... 96
Figure 120: Time Synchronization Status, Tracking Tab ............................................................................ 97
Figure 121: Time Synchronization Status, Source Statistics Tab............................................................... 97
Figure 122: Time Synchronization Status, Sources Tab ............................................................................ 98
Figure 123: Settings, Hardware Auto Stow Not Installed......................................................................... 98
Figure 124: Auto Stow Status Message, Enabling Servo Power................................................................ 99
Figure 125: Auto Stow Status Message, Moving to Stow Position ........................................................... 100
Figure 126: Auto Stow Error Message...................................................................................................... 101
Figure 127: Functional Flow in HyperTrackGround Station ................................................................. 106
Figure 128: 2U HyperTrackAntenna Controller (HTAC), Front Panel .................................................. 107
Figure 129: 2U HyperTrackAntenna Controller (HTAC), Back Panel .................................................. 107
Figure 130: HyperTrackGUI Main Screen ............................................................................................ 108

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Figure 131: Prop-chop Displayed On the HyperTrackAntenna Controller (HTAC).............................. 111
Figure 132: Rotor-rate Sidebands Before HTAC Processing ................................................................... 112
Figure 133: Rotor-rate Sidebands After HTAC Processing ...................................................................... 113
Figure 134: Dynamic Tracking Loop Bandwidth Surface.......................................................................... 114
Figure 135: GSA Generates the Actual RF Signal with Correct AM......................................................... 115
Figure 136: GSA ............................................. 116
List of Tables
Table 1: Model Configuration Example......................................................................................................... 3
Table 2: GUI Main Screen, Function Overview........................................................................................... 15
Table 3: System General Fault Tags .......................................................................................................... 22
Table 4: Tracking Status Flags ................................................................................................................... 23

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1 Introduction
This Software Manual provides high-level instruction to safely operate the Quasonix HyperTrack™ precision PD
Series positioner. This manual should be fully read and understood before beginning antenna operations. Safety is
paramount to operations of any equipment. This manual focuses on the User Interface for operating the antenna
system locally or remotely.
The manual is as critical as any component of the system. It is expected that every user (operator) has reviewed this
manual and the drawing package before any operations have begun. The safety of the personnel and equipment is
the single most important part of a successful mission. It is also critical to keeping your warranty up to date. The
drawing pack is included as a separate deliverable, as it is program specific.
Please do not hesitate to contact Quasonix with any questions, concerns, maintenance scheduling, or upgrades.
1.1 Description
The PD Series of HyperTrack™ positioners are Elevation-over-Azimuth precision positioning assemblies comprised
primarily of Commercially available Off The Shelf (COTS) sub-assemblies proven in the industrial robotics world
with duty cycles and availability times much greater than our applications. The PD Series positioners design is a
scalable architecture across the family of the positioners, keeping a common design and as many common
components as possible.
Positioners are comprised of:
•Aluminum Housings
•Harmonic Gearboxes
•Brushless Servo Motors
•Data Packages w/limits
•Slipring Assembly (Standard)
•Rotary Joint (Standard)
•Cable Wrap (Optional)
•Drive Yoke
•Idle Yoke
•Idle Bearing Assembly
•Internal Cabling
•Access Hatches
•Connector Plates
•Mounting Flange
The PD series precision positioner assembly is one component of the Quasonix family of products. The positioner
will work as a standalone assembly, although when paired with the entire family of Quasonix components, the full
feature set and tracking capabilities can be achieved.

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HyperTrack™ is manufactured by:
Quasonix, Inc.
6025 Schumacher Park Drive
West Chester, OH 45069
CAGE code: 3CJA9
1.2 Nomenclature
HyperTrack™is available in many variations based on the pedestal and reflector size, frequency bands, etc. The
features and modes installed in each unit are identified in the model number, as depicted in Figure 1.
Figure 1: HyperTrack™ Part Number Construction
Specifications are subject to change. Contact Quasonix for questions regarding your specific HyperTrack™.
1.2.1 Options
The available options are listed below. Refer to section 1.2.2 for detailed descriptions of each option. Please contact
Quasonix for assistance ordering HyperTrack™ options.
•AS Auto Stow
•CA Ethernet Camera
•FC Fiber Optic System Control
•FR Fiber Optic RF
•GP Differential GPS
•GY Gyroscope/IMU
•PS Pedestal Spacer
XXXXXQSX
Quasonix
Product
Precision
Drive
Antenna
System
-
Feet (1.0m)
Feet (1.2m)
Feet (1.8m)
Feet (2.4m)
Feet (3.0m)
Feet (4.3m)
Feet (5.0m)
Feet (6.1m)
Feet (7.3m)
- X
P: Conscan
Sectional
S: Conscan
Solid
C: Spar-mount
Cassegrain
M: Monopod
Cassegrain
XX
Options, in any order
-
Pedestal Size
300
450
500
750
900
PD
Reflector Size
Reflector
Format
- - X X
Band
Refer to
band code table
XX
Refer to options table
CW: Cable Wrap
S2: Slip Ring/2-Channel Rotary Joint
Slip Ring/Cable Wrap
C: Conscan Auto-Tracking
E: Escan Auto-Tracking
N: Non-Tracking
Feed Type

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•RB Reinforced Backup Structure
•TR Tripod
•TX Uplink Transmitter
For example, a model QSX-PD450-08P-S2-C-S-CA is configured as shown in Table 1:
Table 1: Model Configuration Example
Identifiers
Description
QSX
Quasonix product
PD
Precision Drive Antenna System
450
Pedestal Size
06
6 foot reflector (1.8m)
P
Conscan feed, sectional reflector format
S2
Slip Ring/2-Channel Rotary Joint
C
Conscan Auto-tracking Feed
S
S band (2200.0 MHz to 2400.0 MHz)
CA
Ethernet Camera
1.2.2 Detailed Option Descriptions
1.2.2.1 Auto Stow –AS
The Auto Stow option provides a remotely actuated stow pin for store and safety (PD450-PD900).
1.2.2.2 Ethernet Camera –CA
The Ethernet Camera option includes a 1080p, 30 fps, Power-Over-Ethernet coaxial camera. It has 30X optical
zoom, 4.3 to 128 mm focal length, auto-focus, and auto-exposure. An h.264 to HDMI hardware decoder is included.
1.2.2.3 Fiber Optic System Control –FC
The Fiber Optic System Control option includes Ethernet Control lines and Feed Sync lines over dual-simplex fiber
optic connections. These are MIL-STD-D38999 to LC simplex connectors.
1.2.2.4 Fiber Optic RF –FR
This option provides RF to fiber optic, multimode fiber connection. (Dynamic range is reduced compared to copper
RF connections.)
1.2.2.5 Differential GPS –GP
The Differential GPS option provides an Ethernet-based position and heading GPS processor.

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1.2.2.6 Gyroscope/IMU –GY
The Gyroscope/IMU option provides a MEMS-based Inertial Measurement/GPS receiver unit for auto position,
heading, and stabilization.
1.2.2.7 Pedestal Spacer –PS
The Pedestal Spacer option provides a high strength riser extension. Contact the Quasonix factory to determine the
correct length.
1.2.2.8 Reinforced Backup Structure –RB
The Reinforced Backup Structure option provides reinforced reflector and spar structure for higher wind loads or
heavier feed requirements.
1.2.2.9 Tripod –TR
This option provides a temporary installation tripod (PD300 and PD450).
1.2.2.10 Uplink Transmitter –TX
This option provides an integrated uplink transmitter. Consult Quasonix for specific information.

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2 Specifications
PD300
PD450
PD500
PD750
PD900
Antenna
Capability
Up to 4 feet
(1.2M)
Up to 6 feet
(1.8M)
Up to 10 feet*
(2.44M)
Up to 16 feet
(5M)
Up to 24 feet
(7.3M)
Typical
Conscan
Performance
4’ / 1.2 Meter
G/T - Beamwidth
6’ / 1.8 Meter
G/T - Beamwidth
8’ / 2.44 Meter
G/T - Beamwidth
16’ / 5 Meter
G/T - Beamwidth
23’ / 7.3 Meter
G/T - Beamwidth
1500 MHz
-0.5
11.2°
3.5
7.5°
6.3
5.5°
12.7
2.7°
14.5
2.2°
2300 MHz
3.0
7.3°
7.0
4.9°
9.8
3.6°
16.2
1.7°
18.0
1.4°
4400 MHz
5.5
4.0°
9.0
2.5°
11.0
1.9°
17.0
0.9°
21.5
0.65°
Compliance
(radians/ft lb)
1.75 x 10-5
2.3 x 10-5
2.0 x 10-5
4.0 x 10-7
2.0 x 10-7
Pedestal Wgt
175 lbs
400 lbs
800 lbs
2400 lbs
3950 lbs
Wind
Operating
Gusting
Survival
50 MPH
65 MPH
120 MPH
50 MPH
65 MPH
120 MPH
45 MPH –10 feet*
50 MPH – 8 feet
65 MPH
120 MPH
50 MPH
65 MPH
120 MPH
50 MPH
65 MPH
120 MPH
Power
Requirements
1.5 KW
115/230 VAC
50-60 Hz, 1Ø
2.5 KW
115/230 VAC
50-60 Hz, 1Ø
3.0 KW
115/230 VAC
50-60 Hz, 1Ø
4.0 KW
208/400 VAC
50-60 Hz, 3Ø
5.0 KW
208/400 VAC
50-60 Hz, 3Ø
Torque
Cont-125 ft-lbs
Peak-250 ft-lbs
Cont-235 ft-lbs
Peak-400 ft-lbs
Cont-900 ft-lbs
Peak-1800 ft-lbs
Cont-3600 ft-lbs
Peak-7200 ft-lbs
Cont-5800 ft-lbs
Peak-12000 ft-lbs
Velocity
30°/sec
30°/sec
30°/sec
20°/sec
15°/sec
Acceleration
40°/sec2
40°/sec2
40°/sec2
20°/sec2
20°/sec2
Backlash
0.016 degrees typical
VSWR
2:0:1 maximum
Axial Ratio
<2.0 dB maximum
Polarization
Simultaneous dual or single, all variants of Circular or Linear polarization
Travel
Azimuth: Continuous, Optional up to + 420° with pre-limits
Elevation: -8° to +188° (Software), -10° to +190° (Electrical), -12° to +192° (Mechanical)
Environmental
Operating Temperature
-30°C to +52°C
Storage Temperature
-
54°C to +71°C
Relative Humidity
Up to 100%, including condensation
Rain
Up to 4 inches per hour
Ice
1/2 inch, Radial

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3 Safety
This section should be read and fully understand to operate the positioner for the safety of the personnel and
equipment.
The purpose of this section is to introduce the system user to general safety practices and specific hazard statements.
Proper electrical and mechanical safety practices should always be observed when operating this equipment.
Warning and Caution statements shall precede procedural data whenever a Hazard or a Potential Hazard exists to the
operator or the equipment.
Personnel should use the following concepts:
•Read the safety summary before operation or maintenance of the system.
•Obey proper general electrical and mechanical safety practices and guidelines.
•Become properly trained on the system.
•Do not use unauthorized procedures that could contribute to a hazard.
•Pay close attention to the warning and caution statements.
3.1 Warning and Caution Statements
3.1.1 Warning
Warning statements are used when an operation or maintenance procedure presents the most severe hazard to the
user. Failure to obey warning statements could result in destruction of equipment, and/or loss of life. Warning
statements display in red, as shown in Figure 2.
!WARNING!
Always ensure there are no persons servicing the positioner prior to applying power to the
system. A visual check or headphone communications to someone close to the positioner is
essential. OBEY ALL WARNING LIGHTS and BUZZERS.
Figure 2: Example Warning Statement
3.1.2 Caution
Caution statements are used when an operation or maintenance procedure, if not properly followed, could result in a
loss of mission effectiveness. Failure to obey caution statements could result in severe damage to equipment, and/or
severe injury to personnel. Caution statements display as shown in Figure 3.
!CAUTION!
When using the Velocity parameters and commanding the EL axis to drive at a large velocity into
the Up or Down limits, the elevation axis components can be mechanically damaged. The Stop
Movement button, in the Misc. column, should ALWAYS be used to stop EL axis motion, NOT the
system limits.
Figure 3: Example Caution Statement

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3.2 Electromagnetic Radiation Hazards and Precautions
!CAUTION!
Always remove power to the system prior to any servicing that involves removing a hatch or
cover plate. Shut off all RF signal transmitters connected to the system before trying any system
service or repairs.
!WARNING!
A control circuit failure could cause operation of the positioner with the antenna control unit
turned off. To stop positioner operation under this condition, immediately disconnect the AC input
power to the Servo Amplifier unit.
3.3 Operational Safety Summary
3.4 Maintenance Operations Safety Summary
The following procedures must be observed during maintenance in order to ensure personal safety:
!WARNING!
Disconnect power to the positioner mounted or remote located Servo Amplifier, assembly, and the
Antenna Control Unit before removing or installing components.
3.5 Hazardous Components
There are no hazardous components in the antenna system, however, high voltage AC is present at the positioner
heater assemblies and in the feed assembly. High Voltage AC is also present within the Servo Amplifier Assembly,
when in operation or when the servo is first connected to an external power source. The system itself can be
hazardous during operation, so warning lights and/or buzzers should be obeyed.
3.6 Safety Summary
The following are general safety precautions. They are recommended precautions that personnel must understand
and apply during many phases of operation and maintenance.
!WARNING!
Keep Away from Active Circuits!
Dangerous AC Voltages May Be Present!
Operating personnel must always observe safety regulations. Do not replace components or
attempt adjustments inside the equipment with the primary power turned on. Under certain
conditions, potential dangers may exist when the power control is in the OFF position, due to
charges retained by capacitors. To avoid potential injuries, always remove power, and discharge
and ground a circuit before touching it. When in doubt, contact a Quasonix factory representative
before opening any system access hatches or covers.

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Quasonix, Inc.
!WARNING!
Always align the positioner such that there are no mechanical obstructions throught the entire
range of movement in Azimuth and Elevation. Maintenance personnel must obey safety lights and
buzzers which indicate immediate movement of the system.
!Warning!
Always ensure there are no persons servicing the positioner prior to applying power to the
system. A visual check, or headphone communications to someone close to the positioner, is
essential. Obey all warning lights and buzzers.
!Caution!
Do not service or adjust alone!
Under no circumstances should any person reach into, or enter, the enclosure(s) for the purpose
of servicing or adjusting the equipment except in the presence of someone who is capable of
rendering aid.
!Resuscitation!
Personnel working with, or near, high voltages should be familiar with modern methods of
resuscitation. Such information may be obtained from the U.S. Bureau of Medicine and Surgery.

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4 Software Overview
HyperTrack™ operating software , is based on the integration of two (2) separate hardware boxes. The
HyperTrack™ Antenna Control Unit (HTAC) includes factory installed firmware and a Windows based, client
computer (PC) running the Windows 10 Pro operating system. The HTAC operates as the server in the system
architecture, while the Windows PC, provides the client software (GUI), which communicates with the HTAC via
an Ethernet link. The HTAC server, as well as the local pedestal feed control box assembly, has separate firmware
installed for command and control, and for interfacing with the HTAC and the Telemetry Tracking System.
The Windows 10 Pro system About page, shown in Figure 4, outlines the HyperTrack™ PC hardware supplied with
the Windows client PC. Note, the installed RAM was upgraded to 32 GB in all client computers.
Figure 4: Windows 10 Pro System About Page
4.1 HyperTrack™ Antenna Control Unit
The HTAC is the assembly which maintains the direct Ethernet connection to the antenna system, as well as the
client PC and system receivers. The HTAC is provided with a unique IP address, which secures the LAN
connections to all networked devices. The HTAC IP address is set via the small front panel touchscreen interface
window, as shown in Figure 5. The front panel touchscreen provides the user with a direct interface to the HTAC.
The HTAC operating firmware is factory preinstalled, however, it can be updated by accessing the Firmware Update
Tab, (select the HELP icon, from the upper tool bar in the Standard View GUI).

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Figure 5: HyperTrack™Antenna Control Unit, Front Panel
The HTAC front panel has a lighted input power On/Off switch, as well as a touchscreen that provides access to:
About (Help), Network, Boot, Tools, and Power. It also has two USB ports for factory use only.
All connections to the system servo assembly, receiver(s), and other devices are via HTAC ports on the back panel,
as shown in Figure 6. The HTAC back panel, provides eight (8) tracking channel inputs (AGC and AM), as well as
LAN/WAN, Servo, Slave, COM, Data, Clock, and additional USB and video Ports.
The HTAC back panel shows the typically available ports for receiver interface (AM\HT and AGC), network
connections, power, COM, and video.
Figure 6: HyperTrack™Antenna Control Unit, Back Panel
4.1.1 HTAC Touch Screen Display
The following Touchscreen controls are available to the user:
About - Opens the HTAC box product information page, including the Hardware IP, Firmware, and Software builds
Network - Opens the Ethernet Information page; Sets the HTAC IP address and other LAN parameters; These
parameters are typically factory set and will not need adjustment
Boot - Contains the HTAC boot up options, including the Auto and Remote Boot parameters
Tools - Opens the Touch Screen Calibration window; the touchscreen panel is calibrated by following the on-screen
guide
Power - Opens the Power Selections window; The HTAC can be shut down by selecting the Power button followed
by the Shutdown button. The HTAC can also be rebooted from this screen, if desired.

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4.1.2 HTAC Communications Architecture
The typical Ethernet communication layout scheme, for the HyperTrack™Antenna Controller (HTAC), as well as
the connected Windows Client (PC) computer, the managed switch (control room), and the external System Servo
Assembly, is shown Figure 7. All connections are CAT 5/6. The communication lines between the switch and the
Servo Assembly can be either Fiber Optic (FO) or Wired (RJ45), depending on the tracking system selected and the
distance between the control room (HTAC) and the Servo Assembly.
Figure 7: HTAC Communications Block Diagram
4.1.3 Client Computer Graphical User Interface (GUI)
The client software Graphical User Interface (GUI) is located on the Windows 10 PC and is installed via a standard
windows installer, typically from a USB flash drive or similar portable storage device.
The GUI does NOT start automatically upon computer boot up.
To start the GUI, select the Controller icon (small antenna ACU) located on the left-hand side of the Windows
desktop, as shown in Figure 8.
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