Quick ET9383E-BB1 User manual

ET9383E-BB1
ET9483E-BB1
3-Axis Desktop Soldering
Robot
Instruction Manual

2
Thank you very much for purchasing this Robot.
This operation manual describes the features and operation of the robot. The
detailed description about the teaching and processing may refer to the operation
manual of the “Teach Pendant”.
Before using, read the manual thoroughly for proper use of the robot. Store
the manual in a safe easily accessible place for future reference.

3
CONTENT
Ⅰ.Safety Instruction ................................................................................................................. 5
1.1 Safety symbol .............................................................................................................. 5
1.2 Unpacking and inspection ........................................................................................... 7
Ⅱ.Summary .............................................................................................................................. 9
2.2 Technical data ............................................................................................................ 10
2.3 Part description ......................................................................................................... 11
2.4 Dimension ................................................................................................................. 12
Ⅲ.Connection ......................................................................................................................... 13
3.1 Connection ................................................................................................................ 13
3.2 I/O Socket Instruction ............................................................................................... 13
3.2.1 Circuit Instruction of I/O Socket .................................................................... 13
3.2.2 4-pin Socket instruction ................................................................................. 14
3.2.3 5-pin Socket instruction ................................................................................. 14
3.2.4 7-pin Socket Instruction ................................................................................. 15
3.3 Instruction about DB37 socket .................................................................................. 15
3.3.1 Pins Instruction of DB37 ................................................................................ 15
3.3.2 Circuit Instruction of DB37............................................................................ 16
3.4 Instruction about DB9 socket .................................................................................... 17
3.4.1 Pins Instruction of DB9 .................................................................................. 17
3.5 Instruction of Input & Output ................................................................................... 18
3.5.1 IO Function Definition ................................................................................... 18
4.5.2 IO Function Instruction .................................................................................. 21
Ⅳ. Commissioning ................................................................................................................. 24
4.1 Debug steps ............................................................................................................... 24
4.1.1 Security check before operation ..................................................................... 24
4.1.2 Operation of First Time .................................................................................. 24
4.1.3 Debugging steps (take a point for example) ................................................... 25
4.2 Interrupt and continue ............................................................................................... 28
Ⅴ. Operation panel ................................................................................................................. 30
5.1 Introduction ............................................................................................................... 30
5.2 Main menu (with teach pendant) ............................................................................... 31
5.3 Main menu (disconnect teach pendant line) .............................................................. 31

4
5.3.1 Loop menu ..................................................................................................... 32
5.3.2 S-point menu .................................................................................................. 33
5.3.3 Temperature calibration menu ........................................................................ 33
Ⅵ.Troubleshooting and maintenance...................................................................................... 34
6.1 Troubleshooting ........................................................................................................ 34
6.2 Daily check and maintenance .................................................................................... 36
6.2.1 Cooling fan maintenance ................................................................................ 38
6.2.2 Maintenance of emergency stop button .......................................................... 39
6.2.3 Maintenance of robot movement mechanism ................................................ 39
6.2.4 Oil-water separator maintenance .................................................................... 40
6.2.5 Linear guide maintenance .............................................................................. 40
6.2.6 Maintenance of ball screw.............................................................................. 41
6.2.7 Daily maintenance of heating controller ........................................................ 41
6.2.8 Soldering tip ................................................................................................... 42
6.2.9 Prolong the lifetime of soldering tip............................................................... 42

5
Ⅰ.Safety Instruction
1.1 Safety symbol
Serious warning
The product poses a risk of electric shock.
Only authorized person can change settings.
Push the red emergency switch for power off in an emergency
situation.
Forbid working while the power wire was damaged.
If the device remains unused for a long time, please pull the
power cord out of power socket.
During maintenance and inspection of the robot, attention power
status and pull out the power plug of the controller.
Install a Frame Ground to prevent electric shock.
There is a dangerous voltage inside the device! Only be
authorized by the experienced and be an expert can repair the
equipment, or contact the agents, manufactures, when the system
fails to repair.
Risk for injury.
Do not extend your body to machine when it works well or
powers on.
Do not wet and disassemble the machine when used. Also do not
pull power cord.
Please keep the machine and table clean, which will help reduce
accidents.
Unprofessional person can not change arbitrarily. When
performing maintenance, please turn off the power supply and air
pressure.
This product is non-explosion-proof and is strictly prohibited for
potential explosive environment.
Make sure that the heating controller parts are securely
fastened to the machine before using it.
Flammable and explosive objects or gas solvents are strictly
prohibited in the working area.

6
Warning
Do not move the movements by hands to avoid damaging
the robot.
Do not touch the moving parts in your work, or you may
damage the machine or accident.
During the operation of the machine, please do not put your
hand into the device, which may cause the user to get
injured or cause substantial damage to the object involved.
During the suspension of the machine, please check the
condition carefully for manual operation, otherwise it may
cause the user to get injured or cause substantial damage to
the object involved.
Avoid falling the fittings or having an accident, please take
the device and fittings by help.
Mind head, attention about the sheet metal.
Carry to an applicable place, install the device on a flat
floor.
The product must be used or stored in an applicable
environment.
Working ambient temperature is 0~40℃, relative humidity
is 20%~90%.
The equipment is heavy and huge, do not pile up.
Do not pile up items in the scope of the machine
Before moving and carrying, make sure the movements is
fixed (for example the X-axis may be fixed by sheet metal
or lines for safety).
Unfold the packaging, before using the robot, make sure the
movements’ fixture (for example the X-axis may be fixed by
sheet metal or lines for safety) is torn down.
Regularly inspect and maintain will increase durability and
performance.
Must operate the robot by standard procedure.
Before starting a repetitive operation, make sure that there is
no obstacle in the robot’s working area.

7
Please use robot within the standard requirements (such as
voltage, air pressure, power frequency) as stated in the
specification.
Make sure the air source is clean and dry.
Suggest the air pressure is less than 0.7Mpa.
Attention
Do not throw the packaging and foamed plastic.
If the robot should come back to the manufacture or agency,
it must be folded by initial package.
The robot must be placed vertically.
The robot can be packet after fold by foamed plastic.
The robot can not get wet in transit or stored procedures.
1.2 Unpacking and inspection
Wooden case packing:
① Put wooden case packing on the floor vertically, tear up the fixed film.
② Take the screw out of the wooden case by drill and unfold the wooden case.
③ Take and carry the device by two or more people, put firmly on appropriate station.
④ Unfold the packaging, before using the robot, make sure the movements’ fixture (for
example the X-axis may be fixed by sheet metal or lines for safety) is taken down.
⑤ All fittings are in the table as follow.
NO. Part Name Model Quantity
Figure
1 Heating controller 378FA 1
2 Teach pendant QUICK 9011D 1
3 Teach pendant cord DB9 1

8
4 Power cord 1
5 Manual
Manual
instructions
2
6 Tin slag box 9026EP 1
7 Key box 8031A/8031HA 1
Check the machine carefully, if you have any problem, please contact manufacturer immediately!

9
Ⅱ.Summary
The robot is high-precision automatic soldering equipment with three shafting. The system
provides users with convenient programming instruction, larger storage space, fast processing
speed, rich parameter setting and effective flow control, which can improve production capacity.
According to actual production requirement, on the premise of meet the motion performance index,
the optimization design was carried out on the product structure, to meet the requirements of
flexible.
Comprehensive 3-dimensional drawings support, such as 3-dimensional linear interpolation,
capabilities of teaching 3D graphics and user-defined 3D array and so on.
Group function: This function allows users copy, delete, modify, array, and pan multi-points.
Excellent teach pendant. Supporting advanced function, such as array, group edit,
sub-procedure, condition-call procedure etc.
Unique merge function: Easy resolution to process complex multi-layers irregular array and
non-array graphics.
Capable to control the length of feeding solder wire at single point, and to edit the parameters
of any multi-points at one time.
Smooth functions of changing speed and hi-speed trajectory on the moving. User-definable
speed parameters.
Multiple processing modes, such as single-step operation, overall processing, and automatic
loop processing.
Smooth movement speed ensures product reliability
Manual debugging, control the whole production process
High power heating controller, high heat capacity tip, guarantee welding quality and stability

10
2.2 Technical data
Model ET9383E-BB1 ET9483E-BB1
Input power ★100V-240VAC 50/60HZ ★100V-240VAC 50/60HZ
Power consumption 200 200
Number of controllable axis 3 Axis 3 Axis
Axis movement
range
X axis (mm) 300 400
Y axis (mm) 300 400
Z axis (mm) 100 100
R axis (°) -- --
Operation
speed
X (mm/s) 0.1~800 0.1~800
Y (mm/s) 0.1~800 0.1~800
Z (mm/s) 0.1~300 0.1~300
R (°/s) -- --
Repeatable
accuracy
X/Y/Z axis(mm) ±0.01
R axis/ (°) --
Resolution ratio
X/Y/Z axis(mm) 0.01
R axis/(°) --
Z&R Axis Payload Weight(Kg) 5
Y Axis Payload Weight (Kg) 8
Noise <70dB(measure in the distance of 1m)
Working
ambient
Temperature 0~40℃
Relative humidity 20%~90%, no condensation
Temperature stability ±3°
Weight(Kg) 45 55
★NOTE: Ensure that your power supply data agrees with the information on the nameplate of the
machine!

11
2.3 Part description
Item Part Name Item Part Name
1 Z Axis stepper motor + lead screw 7 Start/Pause operation button
2 Wire feeder device 8 Operation panel
3 Soldering iron 9 Emergency stop operation button
4 Soldering tip 10
Y Axis hybrid servo motor +
synchronous belt
5 Tin slag box 11 Heating controller
6 Fixture baseplate 12 X Axis stepper motor + synchronous belt
1
2
3
4
5
6
7
8
9
10
11
12
13

12
2.4 Dimension
Front view Left view
Top view
Unit:mm
Note:
Distance symbol Dimension
L 0
L1 50
L2 100
L3 150

13
Ⅲ.Connection
3.1 Connection
1. Power switch: it’s a power connecting or disconnecting device.
2. Power inlet module: connect 110V/220V AC line cord to power inlet module.
3. ESD socket
4. 5-pin socket: connect to heating controller, refer to 3.2.3 5-pin Socket instruction.
5. DB9port: spare port, refer to 3.4 Instruction about DB9 socket.
6. 7-pin socket: connect to heating controller, refer to 3.2.4 7-pin Socket Instruction.
7. RJ121 port: connect to heating controller, it follows RS485 Standard Protocol.
8. DB37port: spare port, refer to 3.3 Instruction about DB37 socket.
9. 4-pin socket: connect to key box, refer to 3.2.2 4-pin Socket instruction.
3.2 I/O Socket Instruction
3.2.1 Circuit Instruction of I/O Socket
1
2
3
4
5
6 7 8 9

14
3.2.2 4-pin Socket instruction
The following list describes the pins function of the 4-pin socket, it is connected to key box.
4-pin socket
Pin Pin name Description Function
1 Min4 Main input 4 signal It’s used to connect to
“START/STOP” operation button.
2 GND Power supply “-”
3 Min1 Main inputting 1
signal
It’s used to connect to “ORG”
operation button.
4 Min2 Emergency stop It’s used to connect to emergency
stop operation button.
NOTE: * If the customers need special function, the input and output signal can be set again.
3.2.3 5-pin Socket instruction
The following list describes the pins function of the five-pin socket, it is connected to heating
controller.
5-pin socket Pin NO.
Pin name Description Function
1 24V “+” power supply
2 0V “-”power supply
3 Min 3 Main input 3 signal It’s used to connect safety
signal.
4 Ein13 External input 13 signal
It’s used to alarm when
solder wire is lacking.
5 Ein14 External input 14 signal
It’s used to control
temperature alarm.
NOTE: * If the customers need special function, the input and output signal can be set again.

15
3.2.4 7-pin Socket Instruction
The following list describes the pins function of the seven-pin socket, it’s connected to heating
controller.
7-pin socket
Pin NO.
Pin name
Description Function
1
2
3
4
5
6
7
1 24V “+” power supply
2 GND “-”power supply
3 Mout1 Main output 1 signal, the
current is less than 0.5A It is used to feeding signal.
4 Mout4 Main output 4 signal, the
current is less than 0.5A
It is used to cylinder
movement signal.
5 Ein12 Block material It is used to connect to block
material sensor.
6 Mout2 Main output 2 signal, the
current is less than 0.5A
It is used to output working
status signal.
7 Mout5 Main output 5 signal, the
current is less than 0.5A
In effective only in pulse
signal.
NOTE: * If the customers need special function, the input and output signal can be set again.
3.3 Instruction about DB37 socket
NOTE: DB37 socket is an optional fitting. It must be ordered if you need it to do information
input or output.
3.3.1 Pins Instruction of DB37
(socket of DB37)
NO. Pins port
Corresponding I/O
interface of DB37 NO. Pins port
Corresponding I/O
interface of DB37
1 GND P01 20 GND P20
2 Eout8 P02 21 Ein8 P21
3 Eout7 P03 22 Ein7 P22
4 Eout6 P04 23 Ein6 P23
5 Eout5 P05 24 Ein5 P24
6 Eout4 P06 25 Ein4 P25
7 Eout3 P07 26 Ein3 P26

16
8 Eout2 P08 27 Ein2 P27
9 Eout1 P09 28 Ein1 P28
10 COM P10 29 GND P29
11 GND P11 30 Ein16 P30
12 Eout16 P12 31 Ein15 P31
13 Eout15 P13 32 Ein14 P32
14 Eout14 P14 33 Ein13 P33
15 Eout13 P15 34 Ein12 P34
16 Eout12 P16 35 Ein11 P35
17 Eout11 P17 36 Ein10 P36
18 Eout10 P18 37 Ein9 P37
19 Eout9 P19
3.3.2 Circuit Instruction of DB37

17
3.4 Instruction about DB9 socket
3.4.1 Pins Instruction of DB9
Item
Pins
Function Item
Pins
Function
1 9P-1
No connection 6 9P-6 No connection
2 9P-2 TX(Transmitter signal ) 7 9P-7 2-485A
3 9P-3 RX(Receiver signal) 8 9P-8 2-485B
4 9P-4 No connection 9 9P-9 No connection
5 9P-5 GND(Power supply “0V”)
Connection of DB37 plug

18
3.5 Instruction of Input & Output
The following input interfaces and output interfaces are corresponding to the signal pins
which are defined as “Min, Mout, Ein, Eout” at the above socket. Also, it is corresponding to
the interface at the “IO Test” displaying window.
After setting, it can test the function of IO interface at the “IO Test” displaying window.
The interfaces in following table can be set at the “Input Config” or “Output Config” of
“System Config 2” of teaching pendant. It can define the special function for the following
input & output interfaces which are corresponding to the above sockets.
Main board port define list:
Board Port Function
Expansion input port
Ein12 Wire block alarm signal
Ein13 Wire lock alarm signal
Ein14 Temperature abnormal alarm signal
Ein16 Right Start/Pause button signal
Main input port
Min1 Reset button signal
Min2 Emergency stop button signal
Min4 Left start/pause button signal
Main output port
Mout1 Wire feeder device motor pulse
Mout2 7P-6
Mout3 Blow (trigger blow file signal)
Mout4 7P-4
Mout5 Wire feeder device motor direction
3.5.1 IO Function Definition
1. In the “Input Config 2” displaying window, it can set the input interface:
Port Optional Function
Min1 --, Shortcut1, Origin BTN, Safe flag-1, Safe flag-2
Min2 --, Shortcut 2, Stop BTN, Safe flag-1, Safe flag-2
Min3 --, Shortcut 3, Start BTN, Safe flag-1, Safe flag-2, Lack fault, Block fault,
Temp fault, Temp\Feed fault, Upper CS, Nether CS
Min4 --, Shortcut 4, Foot BTN, Safe flag-1, Safe flag-2

19
Min5
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag.
Min6
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag.
Min7
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
pressure flag.
Min8
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
pressure flag.
Ein1~Ein8 --, Shortcut 5-259
Ein1
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag,Shortcut 5.
Ein2
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,safe flag-1, safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
pressure flag,shortcut 6
Ein3
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag,Shortcut 7
Ein4
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag,Shortcut 8
Ein5
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
pressure flag,shortcut 9
Ein6
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag,Shortcut 10
Ein7
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag,Shortcut 11
Ein8
--, Origin BTN, Stop BTN,Start BTN , Foot BTN,Safe flag-1, Safe flag-2,
Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS,
Pressure flag,Shortcut 12
Ein09 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Adj X-Limit, Shortcut 260, Upper CS, Nether CS, Pressure flag

20
Ein10 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Adj X-Limit, Shortcut 261, Upper CS, Nether CS, Pressure flag
Ein11 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Adj X-Limit, Shortcut 262, Upper CS, Nether CS, Pressure flag
Ein12
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 263, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein13
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 264, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein14
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 265, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein15
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 266, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Ein16
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,
Shortcut 267, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper
CS, Nether CS, Pressure flag
Kin1 --、Upper CS, Nether CS
Kin2 --、Upper CS, Nether CS
Kin3 --、Upper CS, Nether CS
Kin4 --、Upper CS, Nether CS
2. In the “Output Config 2” display window, the output interface can be set:
Port Optional Function
Mout1~Mout4 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, Work End Flag,
Cylinder, Clean Output
Eout09~Eout16 --, Ready Flag, Alarm Flag, Working Flag, Work End Flag, Cylinder,
Clean Output, Pause flag, Left light flag, Right light flag
3. In the teaching pendant, “Eout09~Eout16” are corresponding to the “Eout8+
(0~8)” at the “IO Test” and “Output (point)” displaying window.
This manual suits for next models
1
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