Quick 9101 User manual

QUICK 9101
Soldering Robot
Instruction Manual

Thank you very much for purchasing this Robot.
This operation manual describes the features and operation of the robot.
Before using, read the instructions thoroughly for proper using the robot. Store the
manuals in a safe, easily accessible place for future reference.
For improve its quality, the specifications and parameters of the robot or the contents
of this manual may be modified without prior notice.

1
Table of Contents
Ⅰ. Safety Instruction .............................................................................................. 1
Ⅱ. Summary ........................................................................................................... 2
2.1 Specifications .................................................................................................... 2
2.2 Instructions about the Key ................................................................................. 2
Ⅲ. Connection and Fix ............................................................................................ 4
3.1 Fix ..................................................................................................................... 4
3.2 Input/Output Connect ........................................................................................ 4
3.3 Socket Instruction .............................................................................................. 4
3.3.1 I/O Socket Instruction ............................................................................... 4
3.2.2 Pins Instruction of Four-pin Socket .......................................................... 5
3.2.3 Pins Instruction of Five-pin Socket ........................................................... 5
3.2.4 Pins Instruction of Seven-pin Socket ........................................................ 6
3.4 Soldering Process ............................................................................................. 6
Ⅳ Parameter Setting and Operation ....................................................................... 7
4.1 Standby Interface .............................................................................................. 7
4.2 Function Test ..................................................................................................... 7
4.3 File Processing and Pause ................................................................................ 8
4.4 File Program ...................................................................................................... 8
4.4.1 New File ................................................................................................... 9
4.4.2 Edit File Parameter ................................................................................ 14
4.4.3 Delete File .............................................................................................. 14
4.5 Parameter Shortcut Setting ............................................................................. 15
4.6 System Parameter and Cylinder Parameter Setting ........................................ 15
Ⅴ. FAQ ................................................................................................................. 17

. Safety InstructionⅠ
1
. Safety InstructionⅠ
Caution: before using, please carefully read the following safety precautions. Store
the manuals in a safe, easily accessible place for future reference.
 Only use this robot with rated voltage and frequency (refer to the trademark in the back of
equipment).
 This machine is equipped with a 3-wires grounding plug and must be plugged into a 3-terminal
grounded socket. Do not modify plug or use an ungrounded power socket. If an extension cord
is necessary, use only a 3-wire extension cord that provides grounding.
 Don’t turn on the power of the machine when some parts are damaged, especially the power
cord is damaged.
 Don’t drop or shock intensively the unit for protecting it from damage.
 Don’t move the XY table and the top head of feeding solder controller.
 During processing, don’t touch the movable parts.
 Before using, check the heating controller and pressure reduction valve have been fasten
reliable.
 Keep the unit dry. Don’t use or disconnect the unit with wet hands.
 Check and clean the tubes at regular intervals for protecting the tubes to prevent clogging.
 Do the fittings change or maintain after turning off the power supply.
 Make sure the air supply is dry and clean. Select suitable air pressure according the component.
Suggest the air pressure is less than 0.7Mpa.
 During using, don’t over bend or revolve the PU tubes.

. SummaryⅡ
2
. SummaryⅡ
2.1 Specifications
Form 2-1 main technical parameter
Power Supply 220VAC
Power Consumption 30W
Number of Controllable Axes 1 axes
Moving Range Z axis 100mm
Speed Range Z axis 0.1～300 mm/sec
Repeatability Z axis 0.02mm
Resolution Z axis 0.01mm
Loading Weight
Head 2 Kg
Working Ambient
Temperature 0～40℃
Relative 20％～90％(no condensation)
Dimension(W×D×H) 12*19*31.5cm
Notice: parameter of Self-feeder soldering station see the user manual fo solder.
2.2 Instructions about the Key
The main unit has 10 operation keys, functional description are as follows.

. SummaryⅡ
3
Form2-2: key function table
Control panal key Function description
【HOME】 Make the terminal device return to work point, or set the work point.
【FILE/EDIT】 Enter file edit interface（new/edit/delete）
Z / Z Control the axis’coordinate
← / → Move the cursor towards leftside or rightside.
【ORG】 Move the terminal device to mechanical origin（0.
【PG/CLEAN】 Enter parameter setting interface
【ENT】
Save the setting parameters
Clear the circular processing times
【ESC】 1. Return to file processing interface but not save the set parameters.
2. Into the testing interface, test the axis’s function
【START/PAUSE】 Start or pause the processing file.
【FEED】 Control feeding solder
NOTE:
 ←, FILE and EDIT keys are at the same key.
 →, PG and CLEAN keys are at the same key. (PG is parameter.)

Ⅲ. Connection and fix
4
Ⅲ. Connection and Fix
3.1 Fix
It has 8 install fixing holes at unit’s bottom. It can prevent the unit from being move, or falling down by reliablly
fixing the unit on the table with M5 hexagon screws. The installing dimension as follows:
Caution: it must fix the unit reliably to protect the operator and unit from accident.
3.2 Input/Output Connect
1. After fixed the unit on the workbench reliablly, it can connect the IO singal cords.
2. The soldering handle is the only moving axis and its movement process can refer 3.4.
3. In order to avoid air leakage, the two cylinder air connectors need to be blocked when not using.
3.3 Socket Instruction
3.3.1 I/O Socket Instruction
Fixing hole
In
ternal

Ⅲ. Connection and fix
5
3.2.2 Pins Instruction of Four-pin Socket
The following list describes the pins function of the four-pin socket.
3.2.3 Pins Instruction of Five-pin Socket
The following list describes the pins function of the five-pin socket. By the socket, it can connect with
photoelectricity switch etc.
NOTE: Input3&Input4 are set at Effective Level window. INPUT0 is corresponding socket number of PCB.
Pin NO.
Pin’s Name Instrution of Pins Application
1 24VDC “+” power supply Output signal
2 GND Ground of power supply
3 INPUT0 signal input 3 connect with sensor, such as photoelectricity
switch
4 FOOT2 signal input 4 Connect with cylinder
5 NC NULL
Pin No. Pin’s Name Instrution of Pins Application
1 FOOT1 Now used to connect with “
Switch of
START/STOP”.
2 GND Ground of power supply
3 INPUT1 Now used to reset (ORG) signal
4 NC NULL
Internal

Ⅲ. Connection and fix
6
3.2.4 Pins Instruction of Seven-pin Socket
The following list describes the pins function of the seven-pin socket. By the socket, it can control the
external device.
3.4 Soldering Process
After setting parameter, it can start operation, and the movement process is as following table.
Working process
0 Clean point (If set)
1 Home Point
2 1st Height
3 1st Feeding
4 Work Point
5 1st Delay
6 2nd Feeding
7 2nd Delay
8 3rd Feeding
9 3rd Delay
10 4th Height
11 4th Feeding
12 4th Delay
13 Home Point
Clean process
1 Clean point ( Home Point)
2 1st Height
3 1st Feeding
4 1st Delay
5 CLEAN
6 2nd Feeding
7 2nd Delay
8 3rd Feeding
9 3rd Delay
10 Clean delay
11 4th Height
12 4th Feeding
13 4th Delay
14 Clean point ( Home Point)
1
2
3
4
5
6
7
Pin NO. Pin’s name Instrution of pins Application
1 24V “+” power supply Output
2 GND Ground of power supply
3 Mout1 Main signal output1, the current
is less than 0.5A Now used to feeding signal
4 Mout4 Main signal output4, the current
is less than 0.5A Now used to cylinder
5 INPUT1 (the function is same with the 3rd
pin of four-pin socket ) Now used to reset (ORG) signal
6 Mout2 Main signal output2, the current
is less than 0.5A Now used to output working state signal
7 Mout5 Main signal output5, the current
is less than 0.5A In effective only when pulse signal inputting

Ⅳ. Parameter setting and operation
7
Ⅳ Parameter Setting and Operation
4.1 Standby Interface
Turn on the power switch, the system will enter initializing interface and then enter standby interface as
following pictures “4-1 & 4-2”.
Pic.4-1: Initializing Interface Pic. 4-2: Standby Interface
1. Select File
Select file by pressing Z or Z key.
Press Z key can select the previous file and press Z key can select the next file.
2. Processing Times
“N: 00000” at the lower left corner of standby interface, shows single processing times, or shows loop-work
processing times in circulating processing mode, which patten is “Already processing times /total set
processing times”.
3. Processing State
At the lower right corner of standby interface, display the file processing state. The processing state changes
with the processing course. The file processing states are as following table.
Form 4-1: File Processing State
Working
State
Remark
RESET Return to initial position.
STOP The process has been stopped.
WORK In the processing.
PAUSE The process has been paused.
WAIT Waiting time of changing product during the loop-work process.
4.2 Function Test
1. Enter function test interface: in standby interface, press ESC key to exit standby interface and enter
function test interface.

Ⅳ. Parameter setting and operation
8
Pic.4-3: function test interface
2. Function test interface is used to test the keys function and Z-axis movement.
（1） “OFF” at the lower right corner of testing interface means the stub bar is off state. Press “FEED” and
not loosenly, it shows “ON”. If loosen, it changes as “OFF”. Also, user can judge the stub bar
controlling is effective or not by sound.
（2） It can move Z-axis upwards or downwards by pressing Z or Z key. By this, measure the Z or Z
key function to be normal or not.
（3） Test ORG function is normal or not: it can test ORG Function by pressing ORG key. Z-axis should
return to zero point.
（4） Test PG function is normal or not: it can change movement speed, L（low speed）-H（high speed）
-M（middel speed）by pressing PG key.
4.3 File Processing and Pause
1. File Processing
In WAIT or STOP state, press START/STOP key, the processing file starts work, and the processing state
shows “WORK”.
2. Pause the Processing
It can press “START/PAUSE” button to pause the processing file. And the file state changes from “WORK” to
“PAUSE”. If press this button again, the system will continue the paused processing file, and the file state
changes to “WORK”.
4.4 File Program
1. In interface of controller, press“file ”enter“file programme interface”（picture 4-4）。
2. At file programme interface, press“←”or“→”key，select“New file”、“Edit file”、“Delete file”. The
selected menu blink.
3. After select, press“enter”key，enter process interface.
Pic. 4-4: File Propram Interface

Ⅳ. Parameter setting and operation
9
4.4.1 New File
1. In “File Program” interface, select“New” to increase a file, and then press “ENT” into new file setting
interface.
2. Press “ENT” key enter the next parameter setting, and then press “ESC” key exit from the current
setting interface and return to file edit interface. Parameter setting of new file as follows.
3. If file name is “CLEAN”, which means the current file is a clean file. Parameter setting process is as
follows.
File Name Loop
Z Accr Speed Z Max Speed Work Point
1st Height 1st Feeding
1st Delay 2nd Feeding 2nd Delay
3rd Feeding 3rd Delay 4th Height
4th Feeding 4th Delay
Home Point
Init Speed
Clean Cycle
4th Speed
1st Speed
CLEAN
（File Name） Loop
Z Accr Speed Z Max Speed Work Point
1st Height 1st Feeding
1st Delay 2nd Feeding 2nd Delay
3rd Feeding 3rd Delay 4th Height
4th Feeding 4th Delay
Home Point
Init Speed
Clean Delay Clean Output
4th Speed
1st Speed

Ⅳ. Parameter setting and operation
10
4.4.1.1 Set New File Name（File Name）
1. Firstly, set file name.
(1) File name is made up of “FILE” & “three numbers”. The “three number” can be any one of number
(0~9), capital character（A~Z）or blank space.
(2) Enter file named interface “File Name”, move the cursor among the three numbers by pressing “←” or
“→” key, select file name, and set the file name by pressing Z or Z key.
(3) After setting, press “ENT” to save the setting file name, and then enter the file loop parameters setting.
Pic.4-5: File Named Interface
4.4.1.2 Set Loop Processing Parameter
Caution: During parameters setting, press ENT to save the parameters and then enter the
next setting. Press ESC to exit the parameters settting.
1. After setting the file name, press “ENT” to save the file name and then enter the “loop–work parameter
setting interface”.
Pic.4-6: Loop–work Parameter Setting Interface
Maximal N, namely Max loop processing times, is 99999.
2. When setting, select digit by move the cursor under the digit. Move the cursor left or right by pressing
“  ” or “  ” key, and change the digit by pressing “Z ” or “Z ”.
3. After finishing adjust, press “ENT” to save the parameters and enter the next parameters setting. When
the “N=0000” or “N=0001”, without loop work processing and the file only processes one time.
4. After setting the loop work, the Processing Interface of Loop-work is as following (here, N=5, file 001
will work 5 times continuously after pressing “START”).
Pic.4-7: Processing Interface of Loop-work
N: Loop processing times set
T: Loop processing interval times set
Rn: Reset after loop N times

Ⅳ. Parameter setting and operation
11
4.4.1.3 Set Initial Speed
1. Init Speed: it is the rotate speed of motor and the setting range is 10~20mm/s.
2. Setting method: press“←”or“→”key to move the cursor and press “Z” or “Z” key to adjust the digit.
3. After setting, press “ENT” key to save and enter “Z Accr Speed” setting interface.
4.4.1.4 Acceleration Setting of Z-axis (Z Accr Speed)
1. The setting range of “Z Accr Speed” is 1~6000mm/ss.
2. Setting method: press“←”or“→”key to move the cursor and press “Z” or “Z” key to adjust the digit.
3. After setting, press“ENT”key to save and enter “Z Max Speed” setting interface.
4.4.1.5 Set Z Max Speed
1. The setting range of Z Max speed is 1~800mm/s. The setting method is same with “Z Accr speed”.
2. After setting, press“ENT”key to save and enter “Work Point” setting inteface.
4.4.1.6 Set Work Point
1. Work point set: Press “ Z ”or “ Z ” to set work point coordinate and the range is 0~100mm.
2. L means the current moving speed is low. Change the moving speed by pressing “PG/CLEAN”key. And
the moving speed can be changed as L (low speed)-H (high speed)-M (middle speed).
3. After setting, press“ENT” key to save the parameters and enter the 1st height setting.

Ⅳ. Parameter setting and operation
12
4.4.1.7 Set Feeding Parameters
 “1st height” is the height at which it coats the fresh tin on the soldering tip.
 “1st Feeding” is the feeding time ready to coat the fresh tin on the soldering tip.
 “1st Delay” is the delay heating time of soldering.
Besides, it needs set “2nd Feeding” and “2nd Delay”. If the weld pad is difficult in coating tin, it also can set “3rd
feeding” and “3rd delay”. If don’t set, the default value is 0.
 “4th height” is the Lift up height of 4th soldering for avoiding sharp soldering point.
 “4th feeding” is the feeding time of 4th tin on the soldering tip.
 “4th delay” is the delay heating time of repair welding.
It is helpful to avoid soldering a sharply point by setting the parameters of “4th height”, “4th feeding” and “4th
delay”.
1. First (1st) Feeding Parameter Setting
(1) “1st height” setting: press “Z ”or “Z ” key to set and the setting range is 0~100mm.
(2) After setting, press ENT to save setting parameter and enter “1st Speed”.
(3) 1st Speed: it is the moving speed from 1st feeding height (1st Height) to “Work point”. The setting range
is 1~400mm/s.
(4) After setting, press ENT to save setting parameter and enter “1st Feeding”.
(5) The setting method of Feeding time (1st Feeding) is the same as the “1st height”. After setting, press
ENT to save and enter “1st Delay”.
(6) Set the “1st Delay”. After that, press ENT to save and enter “2nd feeding parameter setting”.
2. Second (2nd) Feeding Parameter Setting
(1) 2nd Feeding: press “Z ”or “Z ” key to set.
(2) After setting, press “ENT” key to save and enter “2nd delay time setting (2nd Delay)”.
(3) After setting “2nd Delay”, press “ENT” key to save and enter the following “3rd feeding parameter
setting.
3. Third (3rd) Feeding Parameter Setting

Ⅳ. Parameter setting and operation
13
(1) 3rd Feeding: press “Z ”or “Z ” key to set.
(2) After setting, press “ENT” key to save and enter “3rd delay time setting (3rd Delay)”.
(3) After setting “3rd Delay”, press “ENT” key to save and enter the following “4th feeding parameter
setting.
4. Fourth (4th) Feeding Parameter Setting
(1) 4th Height setting: set the 4th Height by pressing “Z” or “Z” key and the setting range is 0~100mm.
(2) After setting “4th Height”, press“ENT”key to save and enter “4th speed setting (4th Speed)”.
4th speed: it is the speed moving from work point to 4th height. And the setting range is 1~400mm/s.
(3) After setting, press “ENT” key to save and enter “4th feeding time setting interface (4th Feeding)”.The
setting method of 4th Feeding is as same as 4th Height.
(4) After setting, press“ENT” key to save and enter 4th Delay setting interface. After finish 4th delay time
setting, press “ENT” key to save and enter “Home Point” setting interface as following.
4.4.1.8 Home Point Setting
1. Home point setting: set the coordinate of the “Home Point”, which is corresponding to the working point
coordinate (Work Point). When the process starts, move from the “Home Point” to the “Work Point”.
After finishing the work, it returns to Work Point. “L” means the low moving speed.
2. After setting, press ENT to save the parameter and enter the “Clean Cycle setting interface” if selected
file is not clean file, or enter the “Clean Delay setting interface” if selected file is clean file.
4.4.1.9 Clean Cycle Setting
Clean Cycle:
0001
1. Clean Cycle: It means clean the tip after the setting cycle times. If clean cycle is 0000, it means not

Ⅳ. Parameter setting and operation
14
clean. If clean cycle is 0001, it means clean after processing one time. If clean cycle is 0002, it means
clean after processing two times.
2. If clean cycle is not 0 and the soldering times is 0, it will clean the tip automatically before the next
soldering.
3. After setting, press ENT to save setting parameter and finish the whole file parameters setting.
4. After finishing setting, press ESC to exit the parameters setting interface.
4.4.1.10 Clean Delay Setting
1. Clean delay: it is the browing time when cleaning the tip. It is only included in CLEAN file.
2. After setting, press“ENT”key save and enter the Clean Output interface.
4.4.1.11 Clean Output
1. Clean output: in the clean out interface, the window shows “OUT3”, which is output port controlling the
air blowing and not to be set. This parameter is only included in CLEAN file.
2. Press “ESC” key can exit setting interface.
4.4.2 Edit File Parameter
1. In File Program Interface, select “Edit” by pressing “←” or “→” key, “Edit” flashing display after
selected. And then press “ENT” into the “File Edit setting interface”.
2. File editing will not add file quantity, and only used to change current file parameters.
3. The parameters are same with the new file. And the parameters setting method can refer “4.4.1 New
File”.
4.4.3 Delete File
1. In File Program Interface, select “Delete” and then press ENT into the File delete interface.
2. In the File delete interface, if press ENT, the file will be deleted and the window will show “Delete
Succeed”. If press ESC, it will not delete the selected file and exit File delete interface and return File
Program Interface.

Ⅳ. Parameter setting and operation
15
4.5 Parameter Shortcut Setting
1. In the standby interface, it can immediately enter feeding parameter setting by pressing “ ” key. And
it can set 1st feeding parameters, 2nd feeding parameters, 3rd feeding parameters and 4th feeding
parameters.
2. After setting finished, press “ENT” key to standby interface.
4.6 System Parameter and Cylinder Parameter Setting
1. In standby interface, press “ ” key can enter the 1st height parameter setting (as 4.4.1.7). And then
press “ ” & “ ” keys simultaneously and not loosenly until enter System Parameters Setting
Interface.
2. In System Parameters Setting Interface, press “ENT” key enter next parameter setting, press“ENT”key
exit system parameter setting.
3. Firstly, enter “Step Length” interface and it can set the step moving length. After setting, press ENT key
into the next parameter setting interface.
Step Length
Z axis height
（
Range
）
Pulse Const
Start Key Work Foot Key Input1 Effective Level
Input2 Effective Level Input3 Effective Level Input4 Effective Level
Cylinder Sensor

Ⅳ. Parameter setting and operation
16
“Cylinder Sensor interface”: Set the cylinder sensor parameter as “YES” or “NO” by pressing button
“Z”or “Z”.
If set as “YES”: it can use the sensor to judge whether the air cylinder arrives at the special position or not.
If set as “NO”: it doesn’t use the sensor and ignore the air cylinder whether it arrives at the special position.
Input4 is the inputting port of cylinder sensor.
When set “Input4:0”, namely, the low electrical level is effective: if Input4 is 0, the air cylinder arrives at the
special position.
When set “Input4:1”, namely, the high electrical level is effective: if Input4 is 1, the air cylinder arrives at the
special position.
“Start Key Work”: when pressing “START”key, it feeds or not. It can
set “YES”or “NO”by pressing button “Z”or
“Z”.
If set as “YES”, it starts to feed after pressing “START” key during work.
“Foot key”: pause or not when triggering “FOOT” key. It can set
“YES”or “NO”by pressing button “Z”or “Z”.
If set as “YES”, it can pause the processing after triggering “FOOT”
key.
If set as “NO”, it
cannot
pause the
processing after triggering “FOOT”
key.
Press “ENT”
Press “ENT”
Z-axis maximal range
Set the ports “Input1, Input2, Input3, Input4” as 1 (high electrical level) or 0(low electrical
level).
Press button “Z”or “Z” to set effective level as 1or 0.
For example: set input3 as effective level and it is connecting with a material detection
sensor, the unit starts to solder when detecting a workpiece, and it doesn’t solder when not
…
…
Press “ENT”
Press “ENT” button

Ⅴ. FAQ
17
Ⅴ. FAQ
1. During processing, the Z-axis has loss of steps.
Reason: It may be overload, excessive speed or acceleration, insufficient power supply,
or mismatched motor drive would lead to the loss of steps.
Please check the overload and reduce the acceleration of axis.
2. Z-axis canot reset.
Reason: It maybe the signal of photoelectricity switch at the zero point has some
malfunction.