Quick 9101 User manual

QUICK 9101
Soldering Robot
Instruction Manual

Thank you very much for purchasing this Robot.
This operation manual describes the features and operation of the robot.
Before using, read the instructions thoroughly for proper using the robot. Store the
manuals in a safe, easily accessible place for future reference.
For improve its quality, the specifications and parameters of the robot or the contents
of this manual may be modified without prior notice.

1
Table of Contents
Ⅰ. Safety Instruction .............................................................................................. 1
Ⅱ. Summary ........................................................................................................... 2
2.1 Specifications .................................................................................................... 2
2.2 Instructions about the Key ................................................................................. 2
Ⅲ. Connection and Fix ............................................................................................ 4
3.1 Fix ..................................................................................................................... 4
3.2 Input/Output Connect ........................................................................................ 4
3.3 Socket Instruction .............................................................................................. 4
3.3.1 I/O Socket Instruction ............................................................................... 4
3.2.2 Pins Instruction of Four-pin Socket .......................................................... 5
3.2.3 Pins Instruction of Five-pin Socket ........................................................... 5
3.2.4 Pins Instruction of Seven-pin Socket ........................................................ 6
3.4 Soldering Process ............................................................................................. 6
Ⅳ Parameter Setting and Operation ....................................................................... 7
4.1 Standby Interface .............................................................................................. 7
4.2 Function Test ..................................................................................................... 7
4.3 File Processing and Pause ................................................................................ 8
4.4 File Program ...................................................................................................... 8
4.4.1 New File ................................................................................................... 9
4.4.2 Edit File Parameter ................................................................................ 14
4.4.3 Delete File .............................................................................................. 14
4.5 Parameter Shortcut Setting ............................................................................. 15
4.6 System Parameter and Cylinder Parameter Setting ........................................ 15
Ⅴ. FAQ ................................................................................................................. 17

. Safety InstructionⅠ
1
. Safety InstructionⅠ
Caution: before using, please carefully read the following safety precautions. Store
the manuals in a safe, easily accessible place for future reference.
 Only use this robot with rated voltage and frequency (refer to the trademark in the back of
equipment).
 This machine is equipped with a 3-wires grounding plug and must be plugged into a 3-terminal
grounded socket. Do not modify plug or use an ungrounded power socket. If an extension cord
is necessary, use only a 3-wire extension cord that provides grounding.
 Don’t turn on the power of the machine when some parts are damaged, especially the power
cord is damaged.
 Don’t drop or shock intensively the unit for protecting it from damage.
 Don’t move the XY table and the top head of feeding solder controller.
 During processing, don’t touch the movable parts.
 Before using, check the heating controller and pressure reduction valve have been fasten
reliable.
 Keep the unit dry. Don’t use or disconnect the unit with wet hands.
 Check and clean the tubes at regular intervals for protecting the tubes to prevent clogging.
 Do the fittings change or maintain after turning off the power supply.
 Make sure the air supply is dry and clean. Select suitable air pressure according the component.
Suggest the air pressure is less than 0.7Mpa.
 During using, don’t over bend or revolve the PU tubes.

. SummaryⅡ
2
. SummaryⅡ
2.1 Specifications
Form 2-1 main technical parameter
Power Supply 220VAC
Power Consumption 30W
Number of Controllable Axes 1 axes
Moving Range Z axis 100mm
Speed Range Z axis 0.1～300 mm/sec
Repeatability Z axis 0.02mm
Resolution Z axis 0.01mm
Loading Weight
Head 2 Kg
Working Ambient
Temperature 0～40℃
Relative 20％～90％(no condensation)
Dimension(W×D×H) 12*19*31.5cm
Notice: parameter of Self-feeder soldering station see the user manual fo solder.
2.2 Instructions about the Key
The main unit has 10 operation keys, functional description are as follows.

. SummaryⅡ
3
Form2-2: key function table
Control panal key Function description
【HOME】 Make the terminal device return to work point, or set the work point.
【FILE/EDIT】 Enter file edit interface（new/edit/delete）
Z / Z Control the axis’coordinate
← / → Move the cursor towards leftside or rightside.
【ORG】 Move the terminal device to mechanical origin（0.
【PG/CLEAN】 Enter parameter setting interface
【ENT】
Save the setting parameters
Clear the circular processing times
【ESC】 1. Return to file processing interface but not save the set parameters.
2. Into the testing interface, test the axis’s function
【START/PAUSE】 Start or pause the processing file.
【FEED】 Control feeding solder
NOTE:
 ←, FILE and EDIT keys are at the same key.
 →, PG and CLEAN keys are at the same key. (PG is parameter.)

Ⅲ. Connection and fix
4
Ⅲ. Connection and Fix
3.1 Fix
It has 8 install fixing holes at unit’s bottom. It can prevent the unit from being move, or falling down by reliablly
fixing the unit on the table with M5 hexagon screws. The installing dimension as follows:
Caution: it must fix the unit reliably to protect the operator and unit from accident.
3.2 Input/Output Connect
1. After fixed the unit on the workbench reliablly, it can connect the IO singal cords.
2. The soldering handle is the only moving axis and its movement process can refer 3.4.
3. In order to avoid air leakage, the two cylinder air connectors need to be blocked when not using.
3.3 Socket Instruction
3.3.1 I/O Socket Instruction
Fixing hole
In
ternal

Ⅲ. Connection and fix
5
3.2.2 Pins Instruction of Four-pin Socket
The following list describes the pins function of the four-pin socket.
3.2.3 Pins Instruction of Five-pin Socket
The following list describes the pins function of the five-pin socket. By the socket, it can connect with
photoelectricity switch etc.
NOTE: Input3&Input4 are set at Effective Level window. INPUT0 is corresponding socket number of PCB.
Pin NO.
Pin’s Name Instrution of Pins Application
1 24VDC “+” power supply Output signal
2 GND Ground of power supply
3 INPUT0 signal input 3 connect with sensor, such as photoelectricity
switch
4 FOOT2 signal input 4 Connect with cylinder
5 NC NULL
Pin No. Pin’s Name Instrution of Pins Application
1 FOOT1 Now used to connect with “
Switch of
START/STOP”.
2 GND Ground of power supply
3 INPUT1 Now used to reset (ORG) signal
4 NC NULL
Internal

Ⅲ. Connection and fix
6
3.2.4 Pins Instruction of Seven-pin Socket
The following list describes the pins function of the seven-pin socket. By the socket, it can control the
external device.
3.4 Soldering Process
After setting parameter, it can start operation, and the movement process is as following table.
Working process
0 Clean point (If set)
1 Home Point
2 1st Height
3 1st Feeding
4 Work Point
5 1st Delay
6 2nd Feeding
7 2nd Delay
8 3rd Feeding
9 3rd Delay
10 4th Height
11 4th Feeding
12 4th Delay
13 Home Point
Clean process
1 Clean point ( Home Point)
2 1st Height
3 1st Feeding
4 1st Delay
5 CLEAN
6 2nd Feeding
7 2nd Delay
8 3rd Feeding
9 3rd Delay
10 Clean delay
11 4th Height
12 4th Feeding
13 4th Delay
14 Clean point ( Home Point)
1
2
3
4
5
6
7
Pin NO. Pin’s name Instrution of pins Application
1 24V “+” power supply Output
2 GND Ground of power supply
3 Mout1 Main signal output1, the current
is less than 0.5A Now used to feeding signal
4 Mout4 Main signal output4, the current
is less than 0.5A Now used to cylinder
5 INPUT1 (the function is same with the 3rd
pin of four-pin socket ) Now used to reset (ORG) signal
6 Mout2 Main signal output2, the current
is less than 0.5A Now used to output working state signal
7 Mout5 Main signal output5, the current
is less than 0.5A In effective only when pulse signal inputting

Ⅳ. Parameter setting and operation
7
Ⅳ Parameter Setting and Operation
4.1 Standby Interface
Turn on the power switch, the system will enter initializing interface and then enter standby interface as
following pictures “4-1 & 4-2”.
Pic.4-1: Initializing Interface Pic. 4-2: Standby Interface
1. Select File
Select file by pressing Z or Z key.
Press Z key can select the previous file and press Z key can select the next file.
2. Processing Times
“N: 00000” at the lower left corner of standby interface, shows single processing times, or shows loop-work
processing times in circulating processing mode, which patten is “Already processing times /total set
processing times”.
3. Processing State
At the lower right corner of standby interface, display the file processing state. The processing state changes
with the processing course. The file processing states are as following table.
Form 4-1: File Processing State
Working
State
Remark
RESET Return to initial position.
STOP The process has been stopped.
WORK In the processing.
PAUSE The process has been paused.
WAIT Waiting time of changing product during the loop-work process.
4.2 Function Test
1. Enter function test interface: in standby interface, press ESC key to exit standby interface and enter
function test interface.