quiko BOXTER QK-B24 User manual

GEARMOTOR
FOR GARAGE DOORS
WARNING!! Before installing, thoroughly read this manual that is an integral
part of the pack
BOXTER
USER MANUAL
V03/2016
ENG

PACKING CONTENTS .........................................................................................
2
TECHNICAL DATA................................................................................................
2
DIMENSIONS ....................................................................................................... 3
VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS ..............
3
CONSIDERATIONS FOR INSTALLATION...........................................................
3
INSTALLATION.....................................................................................................
4-5-6-7
TROUBLESHOOTING...........................................................................................
8
SAFETY PRECAUTIONS .................................................................................... 11
230V 24V
Max door width 10 mq
Motor power supply 230Vac 24Vdc
Motor power 250 W 50W
Motor rpm 1400 1800
Capacitor 12,5 µF /
Average power consumption 1.3 A 3 A
Mechanical release for emergency
operation
Indoor use with possibility of
outdoor use
Working temperature -20° C / +55° C
Weight 8Kg
Protection rating IP 30
Limit switch Electromechanical
PACKING CONTENTS
1- MOTOR WITH CARTER AND COURTESY LIGHT
1- PACK OF ACCESSORIES
1- CAPACITOR
1- CONTROL BOARD WITH RECEIVER
OPTIONAL
TECHNICAL DATA

12
3
4
5
6
7
565 mm
147mm
106mm
155mm
DIMENSIONS
VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS
1. FIXING PLATE OF
THE MOTOR
2. MOTOR
3. ARMS KIT
4. SAFETY EDGE
5. PHOTOCELLS
6. FLASHING LIGHT
+ ANTENNA
7. CONTROL BOARD
(IF NOT INCLUDED IN
THE MOTOR )
CONSIDERATIONS FOR INSTALLATION
ŸThe installation and testing operations must be performed only by qualified
personnel in order to ensure the proper and safe operation of the automated door.
ŸThe manufacturer declines all responsibility for damages caused by incorrect
installations due to incompetence and/or negligence.
Before installing the automation, check that the door is perfectly working and
balanced.
Note: The increase of counterweights is equal to the weight of the frame that
you will install on the door in addition to the weight of the motor.

100mm
20mm
L
S
Telescopic
arm
Anchor plate
Screw
Nut
S
INSTALLATION
Place and securely fix the anchor plate of the telescopic arm to the door frame so
that the movement of the arm does not overlap with the existing arm of the door.
Make sure there are at least 20 mm of space between the door frame and the box of
the counterweights.
Note: If you are not able to use the straight telescopic arm, use the curved
one
EXAMPLE AUTOMATION ONE MOTOR WITH
CENTRAL INSTALLATION
INSTALLATION OF THE FIXING PLATE
Place the fixing plate Lmotor support to the door, at a
distance of 100 mm from the lock Sof the door and fix
securely.

Place the motor Mon the fixing plate so that the pinions are in line with the tubes
and lock it.
Transmission tube
Telescopic
arm
Fix the transmission tube to the straight
or curved arm
M
50/100 mm
50/100 mm
Straight or
curved arm
Place and securely fix the tube support to the door frame, at a distance between
50 and 100 mm downwards by taking as reference the attachment pin of the
existing arm..
Tube
support
Tube
support
Curved telescopic arms Straight telescopic arms

L2
L1
Limit switch C
Microswitch
Screw
M1 M2
Place and fix the motors on the fixing plates so that they are in line with the broaching
arms at a distance between 50 and 100 mm downwards by taking as reference the
attachment pin of the existing arm (fig 2) . Insert the broaching arms (straight or
curved) on the motor shaft and lock it.
Place the fixing plates Lmotor support to the door as illustrated.
EXAMPLE AUTOMATION TWO MOTORS WITH LATERAL INSTALLATION
INSTALLATION OF THE LATERAL FIXING PLATES
LIMIT SWITCH ADJUSTMENT
Close the door.
Ÿ
Place the limit switch
(C) in order
to touch the lever of the
microswitch of the closing limit
switch and tigthen the screw.
·Open the door.
Ÿ
Place the limit switch
(C) in order
to touch the lever of the
microswitch of the opening limit
switch and tigthen the screw.
(See also the specifications of the
control panel)
MANUAL RELEASE
In case of lack of electric power, the
motor can be manually unlocked with the
lever by performing a rotation of about
90°. To block bring back the release lever
to its original position.
Apply the external lock (OPTIONAL) to
unlock the motor from the outside in case
of power failure.

110 mm
2000 mm
1000mm
Door
890 mm
2000 mm
110 mm 1000mm
890 mm
EXAMPLE AUTOMATION WITH NON-PROJECTING DOOR
Place and securely fix the tube support to the door frame, at a distance of 110 mm
under the center of the door (look at fig. 7-8)
The rotation axis of the
motor must be
110mm under the
center of the door
Center of the
door
Center of the
door

N.B. - If the problem persists, contact your Retailer or the nearest Service Centre
PROBLEM PROBABLE CAUSE SOLUTION
On giving a command with
the remote
control or with the
key-switch, the door
doesn’t open or the motor
doesn’t start
230 volt mains voltage
absent Check master switch
Emergency STOP present
Check for any STOP
selectors or commands.
If not used, check jumper
on STOP contact input on
the control board
Fuse blown Replace with one of same
value.
Power cable of motor or
motors not
connected or faulty.
Connect the cable to
appropriate
terminal or replace.
The photocell is not
functioning or the
beam is interrupted
Check the connection,
remove any
obstacle across the beam
On giving a command with
the remote control, the
door doesn’t open but
works with the key
command
The remote control has not
been
memorised or the battery
is flat
Carry out the remote
control learning
procedure on the radio
receiver or replace the
battery with a new one..
The door starts, but stops
immediately
The force of the motor or
motors is insufficient
Modify the value with the
FORCE trimmer on the
control unit
On giving a command, the
motor
starts, but the door does
not move
There is an obstacle in
front of the
wings, the hinges are
blocked or the
motor anchorage bracket
or brackets
have come loose
Remove the obstacle from
the wings,
restore the hinges, replace
or lubricate them.
Fasten the motor bracket
TROUBLESHOOTING

E
N
G
L
I
S
H
DECLARATION OF CONFORMITY
(OF THE MANUFACTURER)
Manufacturer: QUIKO ITALY SAS
hereby declares, under his liability, that the products:
QK-B24 , QK-B220
are in compliance with the essential safety requirements of the regulations:
Electromagnetic Compatibility Directive .........................2004/108/EC
Low Voltage Directive ......................................................2006/95/EC
Machinery Directive .........................................................2006/42/EC
and their amendments and modifications, and with the regulations set forth by the
National Legislative Body of the country in which the machinery is destined for use.
Via Seccalegno, 19
36040 Sossano (VI)
Italia
Managing Director
Luca Borinato
Sossano, 1/1/2016
www.quikoitaly.com

DECLARATION OF CONFORMITY
(OF THE INSTALLER)
The undersigned:
in charge of the set-up, declares that the product:
Gate type:
are in compliance with the essential safety requirements of the regulations:
Electro magnetic Compatibility Directive .........................2004/108/EC
Low Voltage Directive ............................................................2006/95/EC
Machinery Directive ................................................................2006/42/EC
and also declares that the related and/or specific national technical regulations have been
followed:
EN 12453/EN 12445 on Industrial, Commercial and Residential Gates and Doors – Safe
Use of Motorized Doors – Requirements and Classification – Test Methods;
EN 12604/ EN 12605 on Industrial, Commercial and Residential Gates and Doors –
Mechanical Aspects – Requirements and Classification – Test Methods;
CEI 64/8 Electrical Systems Using Nominal Tension Not Higher Than 1000V a.c. and 1500
V d.c.;
EN 13241-1 (Industrial, commercial and garage doors and gates), conformity evaluation
(6.3).
Notes:
Place and date: ………………………………………
www.quikoitaly.com

I MANUALE D’ISTRUZIONE
E ISTRUCCIONES DE USO GB INSTRUCTION MANUAL
F MODE D’EMPLOI
ATTENZIONE!! Prima di effettuare l’installazione, leggere attentamente questo manuale. La QUIKO declina ogni responsabilità in caso di non
osservanza delle normative vigenti.
¡ATTENCIÓN!!
Antes de efectuar la instalacion, lea attentamente el presente manual. La Empresa QUIKO no asumirà responsabilidad alguna en caso de
inobservancia de las normas vigentes en el pais donde se lleva a cabo la installacion
WARNING!!
Before installing, thoroughly read this manual that is an integral part of this Kit. QUIKO declines any responsabilità in the event current standards in
the country of installation are not comlplied with.
ATTENTION!'il vous plaît,attentivement ce manuell'installation. QUIKO décline toute responsabilitécas de non-conformité à cesèglements.
Apparecchiatura di comando 1 Motore 230Vac
Cuadro electronico para uno motores 230Vac Elettronic control panel for one 230Vac motor
Dispositifélectronique de commande 1 moteur 230Vac
QK-CE220BASC
V02/2016
Declaration of Conformity Quiko Italy - Via Seccalegno, 19 Sossano (VI) Italy declares under is own responsibility that the product Control board QK-CE220BASC Complies with the main safety requirements issued by the following Directives: --> Radio Sets - 1999/05/EC --> Low Voltage - 2006/95/EC --> Electromagnetic Compatibility - 2004/108/EC and any revisions thereof, and complies with the provisions that implement
said directives in the National Legislation of the Country of destination where the products are to be used.

C S
TECHNICAL SPECIFICATIONS
Power Power engine Output accesories Time for automatic close Time for maneuver Time for slow down
Time for courtesy light Nr codes storable Transmitters type
Frequency Temperature to work Sensibility Homologation
230V AC +/- 10% 550 W 24V AC 250mA
5 a 120 sec 3 a 120 sec 2 a 120 sec 180 sec 254 code Fix\Roll-code
433.92 / 868 Mhz -20 a 70°C Better of –100dBm Conf ETS 300-220/ETS 300-683
Terminal Tip. Description 1 - 2com
NO
START CONTACT (Each impulse OPEN/STOP/CLOSE/STOP)
3 - 2com
NO
PEDESTRIAN CONTACT
4 - 6com
NC
SAFETY BAND OR OPENING PHOTOCELLS (If no use make bridge)
5 - 6com
NC
CLOSING PHOTOCELLS (If no use make bridge)
7 - 6com
NC
STOP contact(If no use make bridge)
9 - 8com
NC
LIMIT SWITCH OPENING
10 - 8com
NC
LIMIT SWITCH CLOSING
11 - 12
24V ~
Power service or accessories (output 24Vac 250mA)
13-14-15
230V ~
Input ENGINE (13-14 input phases with capacitor in parallel) (15 common)
16 - 18
230V ~
FLASH
17 - 18
230V ~
COURTESY LIGHT
19 - 20
230V ~
Input POWER 110Vac
21 - 22 Input ANTENNA ( 22 signal)
5 6
11 12
Example wiring photocells
JUMPER J1 Open radio memory with transmitter. (With J1 in ON you can storable other transmitter without open the control board.)
Insert Bridge:
ON OFF
COM
N.C.
N.C.
N.C.
N.O. N.O.
N.C.
COM N.C.
123456789
10 11 12
13 14 15 16 17 18 19 20
COM
Start Stop
2 1 7 6
Example wiring selector
CONTACT
NO
CONTACT
NC
1 2 3 4
ON
PROG RADIO
PED
START
ANT
STOP LSC
24Vac
M
LSO
STOP
LSCLSO
P.RADIO
FUSE
PH2
PROG TIME
POWER
SLOW
POWER
5 6 7 8
ON
ENCODER
PHO
PHOTOC
FLASH
LAMP
230V
21 22
T1 T2
J1
J2
P2
P1
L1
L2
L3
L4 L5 L6
L7
L8
+ -
NC COM
+ -
TXRX
OFF
JUMPER
ON
OFF
JUMPER
ON
OFF
JUMPER
ON
OFF
JUMPER
ON
JUMPER J2 (CS) Manage slowdown
BUTTON P1
o r
RADIO PR O G
forstorage the transmitter
BUTTON P2
o r
PROG TIME
forstorage the stroke
TRIMMER T1 The trimmer
POWER
regulates the torque and sensitivity during the maneuver
TRIMMER T2 The trimmer
POWER SLOW
regulates the torque and sensitivity during
SLOW DOWN
phase
-
+
The TORQUE increases turning the trimmer in clockwise sense.
L1 Led STATUS
Lit when the unit is powered
L2 Led RADIO
Lit when accessing in radio storage
L3 Led PROG. TIME
It is blinking when in programming
L4 Led START
Lit when taking a pulse
L5 Led PEDESTRIAN
Lit when taking a pedestrian pulse
L6 Led FOTOCELLS
Lit when the fotocells are aligned
L7 Led L.S. OPENING
Lit when limitswitch opening is on NC
L8 Led L.S. CLOSING
Lit when limitswitch closing is on NC
L7+L8 Led STOP
Both on when the stop is on NC
OFF
JUMPER
ON
OFF
JUMPER
ON
c
OFF
JUMPER
ON
OFF
JUMPER
ON
s
Light
leaf
Heavy
leaf
TABLED LEDS
ENG

ALL DIP-SWITCH:
FEATURES
The control unit is QK-CE220BASC control equipment for sliding systems and road barriers to 230Vac power supply.
This panel can manage motors with or without limit switches, encoders and encoder+limitswitches.
The peculiarity of
QK-CE220BASC
is that it has separate torque control, through trimmer T1 and T2 (T1 regulates the torque while
running in normal speed the T2 adjusts the torque during deceleration)
. Interacting on these devices can optimize the operation of
the automation so as to be within the actual rules. The programming of the switches and remote controls is self-learning, so everything
is easier.
In case management through ENCODER (DIP 8 ON) security will be guaranteed by the photocells/bands safety or to torque
control: if the gate find an obstacle will be reversed or blocked.
With ENCODER not active (OFF DIP 8)
not have the reverse function but only torque control through
trimmer
T1
and
T2.
PROGRAMMING REMOTE CONTROL
The control unit is able to handle radio fixed code and rolling code. The two systems can not be managed simultaneously, but
with the first remote control will be programmed encoding system.
The QK-CE220BASC can handle 254 transmitters ROLLING CODE.
The programming of the transmitters is done by pressing the
P1 for 2sec
, the LED L2 turns on, then pressing the button of the remote
will flash twice to indicate the LED L2 is stored in memory. After 6 seconds automatically central will exit the programming function.
PROGRAMMING PEDESTRIAN MODE (by remote control)
To program this function push
P1 button for 2sec
,
release it and press it again for 1 sec
, the LED L2 starts flashing and each press
of the button on a remote control will be a rapid double flash of the LED L2, after 6sec the control board automatically exit to
programming.
The operating time of the pedestrian mode is 8 sec.
REMOVE ALL CODES
Press and hold the
P1 for 6
seconds when it is released there will be a quick flash of the LED L2, with consequent turning off after 6
seconds.
PROGRAMMING THE STROKE
The programming begins automation is closed, the first operation will be the opening, otherwise reverse the direction by
DIP switch 4.
PROGRAMMING with slow down (DIP 7ON)
To enter in programming, press the P2 button for 2 seconds, the LED3 will flash Give a FIRST PULSE by START contact (terminals 1 and 2) or by transmitter already been programmed. The operator will start the opening phase, give a SECOND PULSE where you want to start the slow down in opening.
The engine will complete the stroke and will stop at close limitswitch (if you chose an automatism without limitswitches must give a
further impulse to fix the stopping point of the stroke). If you choose to have the AUTOMATIC CLOSING (OPTION 2 IN ON), the closing time will be calculated from the moment when
the operator arrives to open limitswitch until you give the THIRD PULSE, the automatism will start closure.
Where do you want start slowing down in closing you must give the FOURTH PULSE. The arrest will be through the closing limitswitch
and now the LED will turn off 3. If the automatism is not expected to limit switch, you will need to give a last pulse where you want
to stop.
PROGRAMMING without slow down (DIP 7OFF)
Set the option 7 to OFF for the exclusion of the slowdown phase. Follow the procedure listed above (learning with slowdown) without
transmitting the second pulse in opening and the fourth during closing. So once impulses transmitted to the beginning of the maneuvers,
in opening and in closing, they will finish at the limitswitch position.
OPERATION LOGIC OF THE SAFETY
SAFETY BAND TERMINAL (4-6)
This contact protects opening and closing.
DIP 5 ON: in opening when there is an obstacle, the engine stop and reverse for 2 sec.
DIP 5 OFF: in opening when there is an obstacle engine STOP
In both cases in closing when there there is an obstacle the gate stop.
PHOTOCELLS TERMINAL (5-6)
This contact protects only in closing
In closing when there is an obstacle engine STOP
STOP TERMINAL (18-19)
The contact if open will cause the immediate arrest of the automation in any situation.
DIP 1
COUNTERWEIGHT DOORS/SLIDING GATE
Counterweight doors function Sliding gate function
DIP 2
AUTOMATIC CLOSING
Automatic closing activated Automatic closing not actived
DIP 3
CONDOMINIUM / STEP BY STEP
The automation will end the operation always on end
switches, in opening does not accept pulses, in closing a pulse will cause the reverse.
For each pulse automation will stop
(OPEN-STOP-CLOSE-STOP)
DIP 4
INVERSION OF THE DIRECTION
Invert direction and the limitswitch Invert direction and the limitswitch
DIP 5
SETTING SEFETY CONTACT IN OPENING
In opening the control board stop and invert for 2sec the gate direction In opening the control board stop the gate direction
DIP 6
FLASHING FUNCTION
Intermittent light Steady light
DIP 7
SLOW DOWN
Activate Not activate
DIP 8
ENCODER
Encoder actived Encoder not actived
ON-
OFF-
ON-
OFF-
ON-
OFF-
ON-
OFF-
ON-
OFF-
FLASHING OPERATION WITH DIP6 ON
IN OPENING:
Flash slow
IN CLOSING:
Flash fast
IN PAUSE:
Steady light
PHOTOCELL ENGAGED:
Turn off
ENCODER OPERATION
Actived by
DIP8 ON
CHANGE OF SENSITIVITY AND TORQUE
More torque =
less sensitivity
Less torque =
more sensitivity
The parameters are set by
the trimmer T1 and T2.
ON-
OFF-
ON-
OFF-
ON-
OFF-

Quiko Italy
Via Seccalegno, 19
36040 Sossano (VI) - Italy
Tel. [phone]
Fax [phone]
[e-mail]
www.quikoitaly.com