quiko WINNY LIGHT User manual

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AUTOMATION FOR SLIDING DOORS
AUTOMAZIONE PER PORTE SCORREVOLI
Winny
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INDEX
1 - SAFETY WARNINGS page 3
2 - TECHNICAL FEATURES page 4
3 - TOOLS FOR ASSEMBLY page 4
4 - SPACE REQUIRED page 5-6-7
5 - IDENTIFICATION OF PARTS page 8
6 - PREPARING FOR INSTALLATION page 9
7 - TABLE OF MATERIALS OF FASTENING SURFACE page 9
8 - STANDARD INSTALLATION page 9
9 - INSTALLATION WITH ANTI-PANIC SYSTEM page 9
10 - POSITIONING OF AUTOMATION page 10
11 - ELECTRICAL SETUP page 11-12
12 - INSTALLATION AND ADJUSTMENT OF DOORS page 12-13
13 - FASTENING OF FLOOR GUIDE page 14
14 - POSITIONING OF MECHANICAL STOP page 14
15 - ADJUSTMENT OF BELT page 15-16
16 - ADJUSTMENT OF ELECTRICAL LOCK AND page 16-17
RELEASE
17 - CONTROL UNIT page 17-18
18 - ELECTRICAL CONNECTIONS page 18-19
19 - PROGRAMMING SELECTOR page 20-21
20 - ELECTROMECHANICAL LOCK page 21
21 - ELECTRONIC EMERGENCY UNIT page 21
22 - FIRST START-UP page 22-23
24-25
23 - MAINTENANCE / SERVICE page 26
24 - ACCESSORIES page 26

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Intended use
The Quiko device can be installed:
-For civil and industrial use
-Indoors in dry locations
-To aid the passage of persons or things even where the automation undergoes
heavy duty use.
-For the movement of sliding doors with frames in wood, aluminium, iron,
glass, PVC.
Assembly safety
Assembly must be carried out in compliance with good standards of installation in
observance of safe practices. Installation, testing, maintenance and repair may only be
carried out by authorized technicians from Quiko .
Any damage caused by haphazard, improper, unauthorized modifications relieve Quiko of
any responsibility
During installation and maintenance, be sure to mark off and protect the workplace.
Only a qualified electrician may connect the system to the 230 V mains.
For proper long-lasting operation of the automation, and to ensure guarantee coverage and
safety (as required by standards, use only original spare parts from Quiko.
Always make sure you disconnect the 220V electrical power supply and the 12V battery
connections before doing any work on the internal parts of the automation.
Make sure you lock the cover guard or any other moving parts in place to keep them from
moving or falling.
Upon completion of installation, the technician must evaluate the risks concerning safety
standards (cuts, crushing, dragging, blows, hooking).
The automations must undergo periodic maintenance at least once a year.
Safety instructions
Comply with local instructions, standards and guidelines.
Also comply with the most recent version of the following standards:
- prEN 12650-1 Requirements and test methods for automated pedestrian
closings
- prEN 12650-2 (Instructions for) safety for automated pedestrian closings
- EN 60335-1 (Instructions for) safety of electrical devices for household use
and similar use; general requirements
- 46/90 Standards for system safety
- 626/94 and 96 General instructions for health and safety of workers in the
workplace
- 528/99 Minimum requirements for health and safety of workers
in temporary and mobile worksites

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2 - TECHNICAL FEATURES
Technical information
Primary power supply 230 V AC 50 Hz
Fuse5A
Note
A bi-polar switch must be installed near the motorized
crosspiece. This is to be the service switch that cuts off
the power supply for all routine maintenance.
Consumption max. 120 W
Electric lock 12 V DC Const. v. 6 V DC with Pid Control
Battery charger Charging voltage 27.5 V DC I max =0.5 A with
control in current
Electrical motor 24 V DC max power 80 VA
Protection fuse 10 A.T.
Performance
Maximum recommended weight 1 door 160 Kg
per door 2 doors 130 Kg + 130 Kg
Opening closing speed individually adjustable
Opening pause time adjustable from 0 to 90 seconds
Operating temperature from – 10°C to +80°C
The automation is suitable for indoor installation with heavy use, or outdoors provided it is
protected from the elements.
3 - TOOLS FOR ASSEMBLY
Dynamometric wrench 3-15 Nm
Allen wrench 4mm, 5mm
Wrench 8mm, 10mm
Set of bits, drill, electric screwdriver
Screwdrivers Phillips (small, large), flathead (small)
Function programmer
Electrician's scissors

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4 - SPACE REQUIRED
VERTICAL SECTION

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VERTICAL SECTION WITH CRASH BAR

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VERTICAL SECTION WITH COMMERCIAL PROFILES
COMMERCIAL
PROFILE
COMMERCIAL
PROFILE

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7 89 10111213
141516
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5 - IDENTIFICATION OF PARTS
1. Beam
2. Mechanical stop
3. Box blocking bracket
4. Box
5. Carriage
6. Adaptor
7. Traction bracket
8. Motor with reducer and encoder
9. Emergency battery group
10. Control unit
11. Electromechanical stop
12. Belt
13. Return pulley
14. Emergency manual release
15. Floor guide only for sliding
16. Sliding track
17. Box side plug
18. Programme selector

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6 - PREPARING FOR INSTALLATION
To ensure correct assembly, certain preparations for
installation must be made. The crosspiece must be
attached to a straight surface that is suitable to support the
weight of the doors that will be used. If the wall or
support to be used do not meet these requirements, a
suitable steel tubular structure will need to be provided,
since the crosspiece is not self-supporting.
You should use a level when installing the crosspiece.
Fasten the crosspiece to the wall or support using M6
steel inserts or equivalent. Make sure that the thickness of
the head of the screw is not greater than 8 mm.
The fastening points provided in the crosspiece must be
respected. When drilling and fastening, use care not to damage the sliding track. When fastening is
complete, carefully clean the sliding track to ensure the automation operates correctly.
7 - TABLE OF MATERIAL OF FASTENING SURFACE
Fastening surface materials Minimum thickness Type of screw
Iron 5 mm M8
Aluminium 6 mm M8
Aluminium 3 mm Threaded inserts M8
Reinforced concrete >120 mm at the thinnest point Plugs Ø 14mm Screw TE M8
Plasterboard panel/Perforated Reinforcement required 5mm iron sub-structure
Solid wood 50 mm Log bolt screws TE13mm
Ø8mm
8 - STANDARD INSTALLATION
Height of automation fastening from floor to underside of beam:
Total height of door, including Quiko upper adaptor (22 mm) and Quiko
lower track (30 mm)
+ 8 mm from lower clearance of door
+ 27mm (space between adaptor and beam, adjustable ± 10mm)
See drawing on page 7
9 - INSTALLATION WITH ANTI-PANIC SYSTEM
Height of automation fastening from floor to underside of beam:
Total height of door including Quiko adaptor (60 mm)
+ 15 mm from lower clearance of door
+ 27mm (space between adaptor and beam, adjustable ± 10mm)
See drawing on page 6

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10 - POSITIONING OF AUTOMATION
To centre the automation on the passageway, you will need to do the following:
For double doors, align the centre of the crosspiece with the centre of the passageway;
For a single door, the automation will need to overlap by 55mm the edge of the wall where the door
closes.
Standards establish that the sliding door may never overlap a surface as this would create the risk of
cutting. Therefore it is necessary to install a contact profile (tubular, not provided by Quiko, except
in cases where entries are not installed with Quiko door profiles). In this way it will be covered at
the top by the covering box of the automation.
If the door will contact a wall that is at 90° to its travel, the automation will also finish flush with
the wall.
N.B. When determining the fastening height of the beam, it is very important to take as a
reference the highest point of the floor so as to avoid jams at the surface when the doors
slide.
CONTACT TUBULAR
STRUCTURE

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11 - ELECTRICAL SETUP
Electrical setup - Internal view
1. Function selector (shielded cable 8 x Ø 0.22 mm)
2. Possible push button control (cable 2 x Ø 0.22mm)
3. Control by key or external code (cable 4 x Ø 0.22mm)
4. Power supply cable(Neutral, Line, Earth) (cable 3 x Ø 1.5 mm)
5. Safety photocells (cable provided to be run all the way into the beam)
6. Impulse parts (radar) (cable 4 x Ø 0.22 mm)
Looking at the box of the automation, all cables must arrive at the right side with 3 m. of excess
cable.
N.B. If you use a single pair of photocells, the
height of fastening above the ground is
50 cm.
If you use a double pair of photocells, the
height of fastening above the ground is 20
and 100 cm.
External view - double pair of photocells

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External view - two push-open sliding doors
In entrances with two push-open
sliding doors (fixed laterally or to the
wall), the automation must be installed
externally, to allow the doors to be
pushed open in any sliding position. It
is therefore necessary to provide STOP
photocells if the doors are pushed
open.
If beyond the sliding doors there are
also semi-fixed sides that can be
pushed open, instead of the STOP
photocells it is sufficient to install two
electrical contacts that open the circuit,
blocking the sliding doors, in case of
opening of the semi-fixed doors
(which will happen each time the
sliding doors are pushed open).
12 - INSTALLATION AND ADJUSTMENT OF DOORS
It is advisable to assemble the doors in the workshop and then
install the adaptor profile as well. It is not advisable to install
it at the worksite.
It is advisable to install a reinforcement on the crosspiece of
the door. Do not use self-threading screws to attach the
adaptor, but rather M6 metric screws, or insert directly in the
aluminium profile threaded press-in inserts about every 30 cm.
The head of the screw must have a maximum height of 6 mm.
The distances listed below must be complied with for the fastening
of the carriages, different sizes of automations for one or two doors.
STOP photocells
Position of carriages for double door
Position of carriages for single doors – opening to left Position of carriages for single doors – opening to right

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Place the components of the carriage
on the adaptor as shown in the figures
below.
Make sure the brackets of the carriages
are aligned with one another.
On each door, place two carriages
with distances as specified previously.
Keep in mind that the part of the
carriages with the wheels faces the
wall of the beam where the automation
is attached.
Hang the doors on the guide track (as shown below). Check that they slide easily. With the M6
screws, adjust to the exact height above the floor and with a plumb line check for perfect linearity.
For vertical adjustment, loosen the 2 screws (A) that hold the mobile plate. Raise or lower (±10mm)
the doors using the screw (B). When position is correct, tighten screws (A). For horizontal
adjustment loosen the screws M6 (C). Move the door in the desired direction. (±10mm). When the
position is correct, tighten the screws (C).
N.B. Any gaskets or brushes on the floor must not impede sliding.
Carriage detail
B
A
A
C

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13 - FASTENING OF FLOOR GUIDE
Once the doors have been adjusted, the floor guide can be
attached. Make sure the Teflon block is centred so that, once
the plate is fixed to the floor, adjustments inwards or outwards
can be made of ±5 mm. To fix the guide to the floor, the doors
must be slid sideways to make room for the installation of the
guide.
The guide is positioned correctly when the Teflon block is rear
wall of the door in closed position.
After fastening the floor guides, the mobile doors must again
be adjusted.
14 - POSITIONING OF MECHANICAL STOP
During opening, the mechanical stop keeps the doors from overshooting the sliding area. It also is
used by the microprocessor to memorize the limits of movement at
first start-up or if there is a power outage and battery power is not
available.
Manually open the door all the way, taking into account the safe
distances (see below). Position the stop bumper behind the rear
carriage. Except after the first movement after a power outage,
during normal operation the mobile door stops about 10 mm before it
comes into contact with the bumper.
For automations with a single door, avoid overlapping during closing of the mobile door and the
fixed structure (Fig.1). Also, if the thickness of the mobile doors is less than 4 cm, the brush on the
jamb should be replaced by a rubber along the entire height of the door.
A space must be left to prevent crushing of the fingers between the mobile and fixed uprights of at
least 25 mm (Fig.2).
Reduce the sliding distance between the mobile and fixed doors to a maximum of 15 mm (Fig.3).
Adjust the doors so that there is a space with the door open of 200 mm (Fig.4).
Avoid installing on the mobile doors plates, chains or anything else which may hook people during
movement.
Sliding door
Fixed door
Fixed door
Fixed door
Door jamb
Sliding door
Sliding door
Sliding door

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Detail A
15 - ADJUSTMENT OF BELT
Fix the traction devices on the carriages. For double
doors they are to be attached to the central carriages.
On the left door (seen from inside) the plate is to
face downwards; on the right door it faces up
(Detail A).
Before fastening the perforated
counter-plate, insert the belt.
Centre it on the joint on the
traction device of the
right door.
Slide the doors together, and align them in the centre of the passageway. After tightening the belt,
attach the perforated plate, with the belt inserted, to the traction device of the left door.
Position of carriages for double door
Position of carriages for single doors – opening to left Position of carriages for single doors – opening to right
Detail A
Detail B
Detail C

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Detail B
Detail C
For doors with one sliding door
leaf, the traction devices are to be
attached to the rear carriages. If the
door opens to the left, attach to the
left carriage. If it opens to the right,
attach it to the right carriage. For
doors that open to the left, the plate
faces downwards. For doors that
open to the right, the plate faces
upwards. In its centre, insert the
joint of the belt anchored by the
perforated counter-plate.
You can make adjustments to align the
doors. Loosen the two fastening screws of
the traction devices and the traction device
will move right or left thanks to the slots.
Once adjusted, tighten the socket-head
screws all the way down.
To adjust the tension of the belt, slightly loosen socket-head screw
Aof the pulley. Then screw (to tighten) and unscrew (to loosen)
hex screw B.
Once the desired tension is attained, firmly tighten screws A.
16 - ADJUSTMENT OF ELECTRICAL LOCK AND
RELEASE
If there is no electrical lock, skip to the next
chapter. Otherwise, carefully follow these
instructions:
For double sliding doors, you will need to
install on the left door an additional plate that
allows the block to hook both doors.
The axis of the block must be fixed, for two
sliding doors, 32 mm to the right of the centre
of the beam.
A
B

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If the automation is with one
door leaf, the block must be installed on the side
where the door leaf closes. To adjust the block and check its proper
position, place the door leaves next to one another in closure, loosen the fastening
screws of the plate of the block to the crosspiece, centre the block so that it enters in the holes of the
carriage with the door leaves closed, tighten the fastening screws to the crosspiece at the end of this
operation.
N.B. All adjustment of the block is to be made with the power supply and the
batteries disconnected.
Use care when making adjustments to return the block manually. Otherwise
there is the risk of bending the block. This would compromise correct
operation, with the carriages running into one another.
The manual release is to be installed alongside the beam (on the left or right).
Check that it operates properly. When it is pulled, the mechanism should
release the doors from the block, so that they can be opened manually.
17 - CONTROL UNIT
The computerized control unit is equipped with connectors and terminals for the connection of:
-Mains power supply
-Motor power supply
-Revs counter card
-Battery
-Electromechanical block
-Function selector
-Auxiliary units
-Serial connection RS485
It is also equipped with:
-luminous indicators, LED (indicates correct operation)
-Fuses F1 10A.T. Motor
F2 5A Power supply
-START button for self learning
-Primary toroidal transformer 230V AC Secondary 22V AC Power 120VA
-Battery charger V. charge 27.5V DC I. Max.=0.5A with current control
BEAM AXIS
BLOCK AXIS

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18 - ELECTRICAL CONNECTIONS
When working on the electrical circuit or on the mechanical part, it is very important to ensure that
neither the mains power supply nor the battery are connected.
Never connect the impulse parts until speed and other values have been adjusted.
Connector CN1
Connector CN2
Connector CN3
01 - Phase
02 - Earth
03 - Neutral
Connection of mains power supply, 230 V AC
04
-
Transformer phase
05 - Transformer neutral
Connection of toroidal transformer power
supply, 230 V AC
06 - Output 24~ transformer
07 - Output 24~ transformer
08 - Battery +
09 - Battery –
10 - 24V +
11 - 24V –
12 - Photocells -
Power supply for emergency batteries and battery charger
Power supply
NEGATIVE
if
PHOTO
-
TEST
enabled
Card power supply, 24 V DC
13 - Motor -
14 - Motor +
15 - Electric lock
16 - Electric lock
Motor power supply, 24 V DC
Motor power supply, 12 V DC
Radar and accessories power supply
QK-CE24W
Electric lock power supply 12V d.c.

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Connector CN4
Connector CN5
Connector CN6
Connector CN7
Connector CN8
Connector CN9
17 - GND
18 - Line B
19 - Line A Serial connection RS485 ( optional )
20 - Signal
21 - Encoder +
22 - Encoder - Connection of encoder card for motor revs count
23
-
COM
Common negative output
24 - Deceleration photocells Deceleration photocells input NC
25 - External radar External radar input NO
26 - Internal radar Internal radar input NO
27 - Photocells Presence photocells input NC
28 - STOP photocells STOP impulse/photocells input NC
29 - Open Key Key impulse input NO
30 - COM
31 - Interlock 1
32 - Interlock 0
Interlock connection bet
ween two equal automations
selectable also automatic AU / night NI from time switch
33 - 24V -
34 - 24V +
Radar and accessories power supply
35 - Selector -
36 - Selector +
37- S selector signal
Programming selector connection

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19 - PROGRAMMING SELECTOR
The digital function selector can be installed on the side upright of the frame or in the immediate
vicinity of the door
The selector has two keys, “up/down” and “enter”. They can be used to change operating settings.
There is a hole for initial parameter programming (reset), and an LCD display that signals the
selected setting or any possible problems.
To choose the desired function, the user must:
- Press the “enter” key for one second until the first operating
status appears
- Change parameters using the key “up/down”
- Once the desired function is located, it is confirmed by
pressing the key “enter”.
The following functions can be selected:
NI Night This disables the opening commands of the Int/Ext radar, it is
activated only with the OPEN KEY, the door is closed and locked
if there is an electromechanical lock.
MA Manual This frees travel of the doors so they can be manually opened, such as
for cleaning or to check that they slide correctly. It is deactivated by
pressing the key “up/down” of the selector.
SA Always open The door is always open. This function is deactivated by pressing the
key “up/down” on the selector.
AU Automatic The door can be opened by the impulse devices (radar, buttons, etc.).
AP partial opening The door can be opened partially using the impulse devices (radar,
buttons, etc.).
RI Internal radar The door can be opened by the internal impulse devices (radar,
buttons, etc.).
You can lock operation of the digital keyboard by pressing and holding both for 10 sec. the ENTER
and UP/DWN key the set operating status will be shown flashing press and hold both buttons until
the operating status is once again displayed steady and no longer flashing
To unlock the keyboard, repeat the previous step