Quincy Compressor QSI-220i User manual

QSI-220i/245i
QSI-250i/300i
Direct Drive Industrial Air Compressor
Parts Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 65095-1B
January 2007 Edition
Latest Update: August 2009

Alphabetical Index
Airend ........................................................................................................................... 4-15
Airend Mounting ..............................................................................................................37
Air Filter (Update: 08/12/09) ................................................................................................33
Air Piping (Update: 08/06/07) ........................................................................................ 40-47
Cabinet (Update: 08/06/07) ........................................................................................... 58-61
Control Piping (Update: 06/06/09)................................................................................. 26-31
Control Schematics .................................................................................................... 64-66
Cooler (Update: 04/14/08) ............................................................................................ 38-39
Decals (Update: 08/06/07) ............................................................................................ 62-63
Discharge Piping (Update: 12/15/08)...................................................................................16
Drive Coupling .................................................................................................................17
Dryer (optional) ........................................................................................................... 56-57
Electrical Control & Starting ....................................................................................... 18-25
Electrical Control Diagrams (Update: 09/18/07) ............................................................ 67-76
Fluid Piping (Update: 09/11/08) .................................................................................... 48-53
Fluid Specifications..............................................................................................................2
Inlet Valve .........................................................................................................................32
Motor Mounting ...............................................................................................................36
Ordering Replacement Parts...............................................................................................1
Recommended Spare Parts.................................................................................................3
Reservoir (Update: 09/18/07) ........................................................................................ 34-35
Serial Number Identification................................................................................................1
Shaft Seal Kit ...............................................................................................5/7/9/10/12/14
Water Piping ............................................................................................................... 54-55
Quincy Compressor®- QSI 245i/300i

Serial Number Identification
The serial number tag is located on the top flange of the unit frame just left of the
control panel and in the upper right corner of the electrical control panel.
Ordering Replacement Parts
Prompt service can be rendered on replacement part orders if the following information
is given:
1. The serial number must be given when ordering replacement parts. Part
numbers should be verified per the bill of materials associated with the serial
number to ensure that correct replacement parts are ordered.
2. State the exact part number needed. Do not order by index numbers, as
index numbers are repeated throughout this manual and if used for ordering
parts will necessitate time consuming correspondence.
3. State the exact quantity needed.
4. State the preferred type of transportation.
All replacement parts are to be ordered through an authorized distributor. Insist on
Genuine Quincy Parts only! Failure to do so may void your warranty.
Quincy Compressor®- QSI 245i/300i 1
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Fluid Specifications
Quincy Compressor®recommends that all Quincy Rotary Screw Products be filled with
one of the following QuinSyn®Brand synthetic fluids:
 HQuinSyn PG™H HQuinSyn F®(food grade)H
 HQuinSyn Plus™H HQuinSyn XP®H
Synthetic fluids other than QuinSyn brand(s) may not be compatible with components
used in Quincy Compressor products. If it is deemed necessary to convert a Quincy
compressor or vacuum pump to a synthetic other than QuinSyn brand, please contact an
authorized Quincy Compressor distributor. To locate your nearest distributor, contact
Sales & Marketing in Quincy, Illinois:
Phone [phone], FAX [phone] or visit our website:
http://www.quincycompressor.com.
The following information will be required by the distributor when changing compressor
fluid:
Model (circle configuration): ______________________________________________________________________
Serial no. _____________________________________ fluid originally uSed: ____________________________
fluid now uSed (if changed): _____________________ new fluid toBeuSed:____________________________
Additional information regarding fluid specifications can be found in the Instruction
Manual shipped with your unit.
• Fluid Analysis Kit
Quincy Compressor offers free fluid analysis to provide early detection of excessive parts
wear, fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (part
no. 128515) from your local authorized Quincy Compressor distributor.
• Fluid Requirements
QSI 220i/245i - 14 gallons
QSI 250i/300i - 14 gallons
horSepower cooling pSi
QSI 50 60 A/C 100 125 150
2 Quincy Compressor®- QSI 245i/300i
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Warning
guardS MuSt Be faStened in place Before
Starting the Machine and never reMoved
Before diSconnecting and locking out the
Main power Supply.
Danger
air in the piping froM thiS equipMent will cauSe
Severe injury or death if uSed for Breathing
air or food proceSSing (ifnon-food grade
fluid iS uSed). air uSed for theSe proceSSeS
MuSt Meet oSha 29cfr1910.134 or fda
21cfr178.3570 StandardS.
Recommended Spare Parts
Qty. Part Number DescriPtioN
1 140209 SHAFT SEAL KIT
1 122880-232 TEMPERATURE SWITCH (230°F)
1 146175-100 DIFFERENTIAL PILOT VALVE KIT
(includeS diaphragM aSSeMBly & Seat)
1 146397-08 AIR FILTER ELEMENT
1 144606-01 AIR/FLUID SEPARATOR
1 128691-051 MINIMUM PRESSURE CHECK VALVE KIT
1 142136 FLUID FILTER ELEMENT
1 124973-060 THERMAL VALVE KIT (includeS eleMent, Seal & o-ring)
3 143808-005 QUINSYN-PG FLUID (5 gallon container)
3 144046-005 QUINSYN-PLUS FLUID (5 gallon container)
3 110756-005 QUINSYN-F FLUID (5 gallon container)
3 142784-005 QUINSYN-XP FLUID (5 gallon container)
Quincy Compressor®- QSI 245i/300i 3
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Airend (less lift valves, less fluid pump)
144231-TEC
item No. Qty. Part Number DescriPtioN
1 1 129613 COMPRESSOR FLUID SLINGER
2 1 129466 SEAL ADAPTER
3 4 90386-J15 COUNTERBORE SCREW-1/4-20 UNC X 1.50,
GRADE 8 (@ 9 ft-lBS)
4 1 22749-154 VITON O-RING-3.75 I.D.
5 1 129612 SHAFT SEAL
6 1 129610 WEAR RING SEAL
7 * 129646 INLET CASING
8 11 128883-044 PIPE PLUG-7/16-20 (o-ring)
9 2 124145-005 DOWEL PIN
10 1 22749-457 VITON O-RING-14.00 I.D.
1 22749-461 VITON O-RING-16.00 I.D.
(245i/50 Hz, 250i& 300i/60Hz, 300i/50 Hz/150#)
11 * 143999-2 ROTOR HOUSING
12 * 124232-005 ROTOR BEARING
13 * 128203-393 BEARING
4 Quincy Compressor®- QSI 245i/300i
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Airend (less lift valves, less fluid pump)
item No. Qty. Part Number DescriPtioN
14 * 143935 MALE ROTOR-204 MM
15 * 143936-2 FEMALE ROTOR-204 MM
16 1 23207 PLUG ORIFICE-0.12 NPT
17 9 90386-N17 COUNTERBORE SCREW-1/2-13 UNC X 2.00,
GRADE 8 (@ 75 ft-lBS)
18 1 123478-N16 CAP SCREW-1/2-13 UNC X 1.75, GRADE 5 (@ 55 ft-lBS)
19 1 22530 FLUID GALLERY PLATE GASKET
1 23548 FLUID GALLERY PLATE GASKET
(245i/50 Hz, 250i & 300i, 300i/50 Hz/150#)
20 1 22528 FLUID GALLERY COVER PLATE
1 23544 FLUID GALLERY COVER PLATE
(245i/50 Hz, 250i & 300i, 300i/50 Hz/150#)
21 8 90386-L12 COUNTERBORE SCREW-3/8-16 UNC X 1.00,
GRADE 8 (@ 35 ft-lBS)
22 * 124232-007 ROTOR BEARING
23 1 129964-002 BEARING RETAINER RING
24 * 129963-005 ROTOR BEARING
25 * 129963-012 ROTOR BEARING
26 * 129963-011 ROTOR BEARING
27 16 144066 COMPRESSION SPRING
28 2 143922 BEARING RETAINER
29 6 90386-L14 COUNTERBORE SCREW-3/8-16 UNC X 1.25,
GRADE 8 (@ 45 ft-lBS, Back off to 25 ft-lBS)
30 1 22749-245 VITON O-RING-4.38 I.D.
31 1 143949 DISCHARGE END CAP
32 ** 140895 ROTOR SHIM-TEMPERED STEEL/BRASS
33 ** 129997 ROTOR SHIM-TEMPERED STEEL/BRASS
34 1 22749-252 VITON O-RING-5.25 I.D.
35 1 143950 DISCHARGE END CAP
36 8 90386-N15 COUNTERBORE SCREW-1/2-13 UNC X 1.50,
GRADE 8 (@ 75 ft-lBS)
37 3 128883-075 PIPE PLUG-3/4-16 (o-ring)
38 1 128967-001 45° MALE ELBOW-0.25 TUBE X 0.12 NPT
39*** 2 126621-005 PLUG ORIFICE-0.125 NPT
3 126621-002 PLUG ORIFICE-0.125 NPT (250i & 300i/50Hz)
40*** 1 126621-004 PLUG ORIFICE-0.25 NPT
41 1 121160 PIPE PLUG-0.125 NPT (250i & 300i/50Hzonly)
42**** 1 141608 INLET VALVE GASKET
43**** 1 128307-1 INLET VALVE ADAPTER PLATE
44**** 4 123478-N14 CAP SCREW-1/2-13 UNC X 1.25, GRADE 5 (@ 55 ft-lBS)
coMponent Maintenance partS
A 11 140406-904 VITON O-RING-0.35 I.D.
B 3 140406-908 VITON O-RING-0.64 I.D.
* iteMS not Sold Separately, MuSt Be ordered aS acoMplete airend.
** quantity aS required.
*** not uSed on qSi-245i/50 hz, qSi-250i/-300i/60 hzor qSi-300i/50 hz/150# unitS.
**** uSed only on qSi-300i/50 hz/150# unitS.
@ indicateS torque value in foot poundS (luBricated threadS).
Shaft Seal Kit - 140209
item No. Qty. Part Number DescriPtioN
1 1 129613 COMPRESSOR
FLUID SLINGER
2 1 129612 SHAFT SEAL
3 1 129610 WEAR RING SEAL
reference qSi inStruction Manual to inStall coMpreSSor
Shaft Seal. tool kit 140284 for qSi Shaft Seal and wear
ring inStallation can Be purchaSed froM quincy coMpreSSor.
Quincy Compressor®- QSI 245i/300i 5
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Airend (less lift valves, with fluid pump (male pump drive))
144222-TEC
item No. Qty. Part Number DescriPtioN
1 1 129613 COMPRESSOR FLUID SLINGER
2 1 129466 SEAL ADAPTER
3 4 90386-J15 COUNTERBORE SCREW-1/4-20 UNC X 1.50,
GRADE 8 (@ 9 ft-lBS)
4 1 22749-154 VITON O-RING-3.75 I.D.
5 1 129612 SHAFT SEAL
6 1 129610 WEAR RING SEAL
7 * 129646 INLET CASING
8 11 128883-044 PIPE PLUG-7/16-20 (o-ring)
9 2 124145-005 DOWEL PIN
10 1 22749-457 VITON O-RING-14.00 I.D.
1 22749-461 VITON O-RING-16.00 I.D.
11 * 143999-2 ROTOR HOUSING
12 * 124232-005 ROTOR BEARING
13 * 128203-393 BEARING
14 * 143935 MALE ROTOR-204 MM
15 * 143936-2 FEMALE ROTOR-204 MM
16 1 23207 PLUG ORIFICE-0.12 NPT
6 Quincy Compressor®- QSI 245i/300i
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