Quinton ClubTrack User manual

000377-833
033387-005 Rev New
®
TREADMILL
SERVICE MANUAL
ClubTrack
®
ClubTrack Plus
®
HR ClubTrack
c
HR ClubTrack Plus
c
MedTrack
®
CR60
MedTrack
®
SR60

Trademarks
Quinton, ClubTrack, ClubTrack Plus, and MedTrack are registered
trademarks of Quinton Instrument Company. ClubTrack 3.0,
HR ClubTrack, HR ClubTrack Plus, Hyperdrive, Q Series, and Series
90 are trademarks of Quinton Instrument Company. All other
product and company names are trademarks or registered
trademarks of their respective companies.
Service Manual
Publication Number 000377 833
Text Number 033387 005 Rev New
Copyright © 1995, 1997 Quinton Instrument Co.
All rights reserved.
Quinton Instrument Company
3303 Monte Villa Parkway, Bothell, WA 98021 8906
Telephone [phone] Fax [phone]
USA and Canada:
Service: 800/426 0538
Sales: MedTrack 800/426 0347
ClubTrack 800/426 0337
Visit Quinton on the World Wide Web at www.quinton.com
INTERNATIONAL SALES
Latin America & Asia-Pacific
Telephone [phone] Fax [phone]
Europe/Hoofddorp, The Netherlands
Telephone [phone] Fax [phone]

Preface
This manual contains information for servicing and repairing
the following Quinton

Hyperdive ™treadmills to the module level:
ClubTrack

P/N 00377
ClubTrack Plus

P/N 00382
HR ClubTrack

P/N 00402
HR ClubTrack Plus

P/N 00425
MedTrack

CR60 P/N 00380
MedTrack

SR60 P/N 00390
The manual covers domestic and international versions of the
treadmills, which are differentiated by dash numbersee
Appendix C, Part Numbers .
The manual is designed for Quinton-authorized service personnel
with proper training. There are no user-serviceable parts in the
treadmills. Any attempt by non-Quinton-trained personnel to
service the treadmill may void the warranty. or service
information, call Quinton Technical Service: 1-800-426-0538.
Before servicing the treadmill, read the safety requirements listed
in Appendix A.
) Do not use this manual when servicing Series 90

, Q-Series

,
or ClubTrack 3.0

series treadmills.
Preface - iii

Contents
Preface
Overview
ClubTrack ® .........................1-1
MedTrack
® .........................1-1
ConfigurationPlate.....................1-2
Power............................1-2
Operation..........................1-2
Controllers .........................1-3
Theory of Operation
Overview ..........................2-1
ControllerAssembly ..................2-1
eadframeAssembly..................2-2
DeckandRollerAssembly ...............2-2
ControllerAssembly ....................2-2
Keypanel ........................2-2
UserInputs.......................2-3
OutputDisplays.....................2-3
AdditionalFunctions..................2-3
ControllertoTreadmillInterface ............2-3
RClubTrackPlusInterface ..............2-3
eadframeAssembly....................2-3
InputPowerModule ..................2-3
DriveBoard.......................2-4
DriveMotorAssembly .................2-4
GradeMotorAssemblyandSystem...........2-4
DeckandRollerAssembly .................2-4
eartRateMonitoringOption ...............2-4
Transmitter.......................2-5
Receiver.........................2-5
Microprocessor.....................2-5
Contents - v

Troubleshooting
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
ElectricalProblems.....................3-2
ElectronicProblems.....................3-3
Error Codes . . . . . . . . . . . . . . . . . . . . . . . 3-3
ServiceMode......................3-5
FirmwareRevision ...................3-5
ControllerKeys.....................3-5
Dislays ........................3-6
Tri-colorDislay ....................3-6
S eed/Grade (O en-Loo Mode) . . . . . . . . . . . . 3-6
HR ClubTrack Plus
™ LCDDislayTest.........3-7
TestingPinSignals...................3-7
HeartRateMonitoringOtion ...............3-8
TestingHeartRateAccuracy ..............3-9
MechanicalProblems....................3-9
WalkBelt........................3-9
DriveBelt....................... 3-10
TreadmillNoise.................... 3-10
FlowCharts........................ 3-10
Repair/Replacement and Calibration
Cautions/Warnings.....................4-1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
FieldFunctionalTests ...................4-3
RemovingTreadmillHood .................4-3
Re lacing the Configuration Plate . . . . . . . . . . . . . 4-6
RelacingthePowerCord..................4-7
Re lacing the VSD Board/Card Cage Assembly . . . . . . . 4-7
RelacingtheTensioner ..................4-9
RelacingthePoly-VDriveBelt.............. 4-10
Installing the Front Shaft . . . . . . . . . . . . . . . 4-11
RelacingtheDriveMotor ................ 4-11
RelacingtheTransformer................ 4-13
RelacingtheGradeMotor................ 4-14
RelacingtheGradeMotorChain............. 4-15
Re lacing the Grade Potentiometer (POT) . . . . . . . . 4-16
GradePotWires ................... 4-16
RemovingtheRackGears ................ 4-17
ReassemblingtheRackGears .............. 4-18
RelacingaJammedRackGear.............. 4-19
RelacingthePinionShaft................ 4-21
AdjustingtheGradeLimitSwitches ........... 4-22
WalkDeckAssembly................... 4-23
Contents - vi

ReplacingtheRollers................... 4-23
ReplacingtheWalkBeltorDeck ............. 4-24
ReplacingCompressionMounts.............. 4-25
ReplacingtheDeck.................... 4-25
AdjustingtheWalkBelt ................. 4-26
WalkBelt ension .................. 4-26
WalkBelt racking.................. 4-27
ControllerAssembly ................... 4-28
RemovingtheEnclosure ............... 4-28
ReplacingthePCBA.................. 4-29
Replacing the Fluorescent ube (HR Club rack Plus) . 4-30
ReplacingtheHRReceiverAssembly......... 4-30
ConfiguringtheController .............. 4-30
RemovingtheKeypanel................ 4-31
Replacing the Controller Cable . . . . . . . . . . . . 4-31
CumulativeUse.................... 4-32
LimitedAccessSwitch ................ 4-33
CalibrationProcedures .................. 4-33
Grade Potentiometer (Grade Pot) . . . . . . . . . . . 4-33
SpeedCalibration................... 4-34
GradeCalibration................... 4-34
Preventive Maintenance
RecommendedService ...................5-1
RoutineMaintenance ...................5-1
VacuumingUnderthe readmillHood ...........5-2
ReplacementSchedules...................5-2
HeartRateMonitoringOption ...............5-2
Safety Requirements
SafetyRequirements ....................A-1
SymbolDefinitions.....................A-2
Specifications
Club rack
®
and Med rack
®
Rehabilitation readmills . . . . B-1
Club rack
®
&Med rack
®
Controllers............B-3
Club rack Plus
®
readmill (P/N 00382) . . . . . . . . . . . B-4
Club rack Plus
®
Controller (P/N 00382) . . . . . . . . . . B-5
HR Club rack Plus
TM
with Heart Rate Control (P/N 00425) . B-5
Part Numbers
FinalAssemblies ......................C-1
OperatorandServiceManuals ...............C-1
Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Contents - vii

Controllers .........................C-3
Accessories for Heart Rate Monitoring . . . . . . . . . . . C-5
Field Functional Tests
CompleteFieldFunctionalTest...............D-1
TesttheControllerDisplays ..............D-1
TesttheMultiDisplay .................D-2
TesttheController peration..............D-3
TesttheGrade peration................D-4
TestSpeed peration..................D-5
TesttheDeckFriction..................D-5
TesttheWalkBelt peration..............D-6
FieldTestNo.1.......................D-6
FieldTestNo.2.......................D-8
FieldTestNo.3.......................D-9
FieldTestNo.4...................... D-11
FieldTestNo.5...................... D-11
Assembly Drawings ........................E-1
Index
Contents - viii

Overview
ClubTrack Quintons ClubTrack series of treadmills are motorized treadmills
with built-in controllers and are designed for fitness exercise. The
series includes the ClubTrack, P/N 00 77; HR ClubTrack with
Heart Rate Monitoring, P/N 00402; ClubTrack Plus, P/N 00 82;
and the HR ClubTrack Plus, P/N 00425. The ClubTrack Plus
provides manual and programmed operation. The HR ClubTrack
Plus adds Heart rate control, interval programming, and a
computer interface.
MedTrack The MedTrack rehabilitation treadmills are designed for
rehabilitation exercise. Two models are available: the CR60 for
cardio-pulmonary rehabilitation (P/N 00 80) and the SR60 for
sports rehabilitation (P/N 00 90). Both feature a built-in controller.
See the Appendix of the applicable operator manual for
installation requirements.
Front of Hood
Rear
Sample Treadmill
1
Overview 1-1

Configuration Plate
Power
The circuit breaker on the front of the treadmill hood controls the
power to the treadmill. The circuit breaker must be set to ON for
the treadmill to run.
) Turn off the circuit breaker before connecting or disconnecting
the treadmill from the wall outlet.
Operation
The controller, which is mounted above the front handrail, is a
computerized panel used to operate the treadmill. All commands,
including power, are entered by pressing a soft-touch key on the
panel. Visual indicators and displays show the operational status
and exercise results.
Circuit Breaker
Power Cord
Treadmills distributed for use outside
the USA and Canada have detachable
power cords.
ON
OFF
I
O
Overview 1-2