R. Beck Maschinenbau EXAKT ELG/DC User manual

TRANSLATION OF THE ORIGINAL VERSION
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
Tel.: [phone] / 962 978 - 0 | Fax: [phone] / 962 978 - 90
E-Mail: [e-mail] | Web: https://www.beck-maschinenbau.de
Operating Manual
Roller & measuring conveyor with automatic stop positioning system
EXAKT ELG/DC with P40 control unit
Basic roller conveyor:
Optional:
EXAKT STANDARD
EXAKT ES or EXAKT MES

2
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
Space for notes:

3
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
Reinhold Beck Maschinenbau GmbH
Im Grund 23, DE 72505 Krauchenwies
Phone: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the roller & measuring conveyor):
Name:
Street:
Postcode/City:
Phone:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title
in connection with the delivery for the above-mentioned roller & measuring conveyor.
Warranty claims:
Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been
completed, signed and handed over to R. Beck Maschinenbau GmbH and the roller & measuring conveyor
has been properly put into operation.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The roller & measuring conveyor described above was purchased by the buyer.
✓The roller & measuring conveyor was handed over with the corresponding operating manual,
edition: ____________________________
✓The contents of the operating manual are acknowledged by the buyer.
✓Persons who are commissioned to work on this roller & measuring conveyor will be provided with the
operating manual and will receive safety training.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The roller & measuring conveyor, including the operating
manual, was handed over to the buyer and installed ac-
cording to the specifications in the operating manual.
_________________ _________________________
Date Signature - Customer Service

4
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
Space for notes:

5
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
Reinhold Beck Maschinenbau GmbH
Im Grund 23, DE 72505 Krauchenwies
Phone: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the roller & measuring conveyor):
Name:
Street:
Postcode/City:
Phone:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title
in connection with the delivery for the above-mentioned roller & measuring conveyor.
Warranty claims:
Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been
completed, signed and handed over to R. Beck Maschinenbau GmbH and the roller & measuring conveyor
has been properly put into operation.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The roller & measuring conveyor described above was purchased by the buyer.
✓The roller & measuring conveyor was handed over with the corresponding operating manual,
edition: ____________________________
✓The contents of the operating manual are acknowledged by the buyer.
✓Persons who are commissioned to work on this roller & measuring conveyor will be provided with the
operating manual and will receive safety training.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The roller & measuring conveyor, including the operating
manual, was handed over to the buyer and installed ac-
cording to the specifications in the operating manual.
_________________ _________________________
Date Signature - Customer Service

6
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
Table of contents
1 Liability and Warranty ..................................................................................................................... 9
2 Introduction................................................................................................................................... 10
2.1 Legal notice.......................................................................................................................................... 10
2.2 Illustrations.......................................................................................................................................... 10
3 Symbols ......................................................................................................................................... 10
3.1 General Symbols.................................................................................................................................. 10
3.2 Symbols in Safety Instructions............................................................................................................. 11
4 General.......................................................................................................................................... 12
4.1 Features............................................................................................................................................... 12
4.2 Application........................................................................................................................................... 12
4.3 Target group and previous experience................................................................................................ 12
4.4 Requirements for the operators.......................................................................................................... 13
4.5 Accident prevention ............................................................................................................................ 13
4.6 General safety regulations................................................................................................................... 13
5 Safety............................................................................................................................................. 14
5.1 Basic safety instructions ...................................................................................................................... 14
5.2 Application area and intended use...................................................................................................... 14
5.3 Improper use ....................................................................................................................................... 14
5.4 Consequences in case of disregard...................................................................................................... 15
5.5 Conversions and modifications of the roller & measuring conveyor .................................................. 15
5.6 Supplementary safety equipment ....................................................................................................... 15
5.7 Personal protective equipment........................................................................................................... 15
5.8 Residual risks ....................................................................................................................................... 16
5.9 Observe the Environmental Protection Regulations ........................................................................... 17
5.10 Organisational measures..................................................................................................................... 17
5.11 Personnel selection and qualification - basic duties............................................................................ 17
6 Components and product description .......................................................................................... 18
7 Technical specifications................................................................................................................. 19
7.1 Manufacturer ...................................................................................................................................... 19
8 Transport to the installation site................................................................................................... 20
8.1 Unloading with a forklift truck............................................................................................................. 20
8.2 Check delivery condition ..................................................................................................................... 20
8.3 Unpacking and placing......................................................................................................................... 20
8.4 Transport to the place of use .............................................................................................................. 21
8.5 Requirements for the installation site................................................................................................. 21
8.6 Temporary storage .............................................................................................................................. 21
8.6.1 Short term storage .......................................................................................................................................................... 21

7
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
8.6.2 Long term storage ........................................................................................................................................................... 21
8.7 Lashing on a transport vehicle............................................................................................................. 21
9 Installation..................................................................................................................................... 22
9.1 Setting up the roller & measuring conveyor ....................................................................................... 22
9.1.1 Moving the roller conveyor to the place of use............................................................................................................... 22
9.1.2 Aligning and levelling the roller & measuring conveyor .................................................................................................. 23
9.1.3 Joining roller & measuring conveyor segments together ................................................................................................ 23
9.2 Anchoring in the ground...................................................................................................................... 23
9.3 Setting up the swivel column with positioning control ....................................................................... 23
9.4 Mounting the magnetic tape for position measurement.................................................................... 24
9.4.1 Magnetic tape installation with EXAKT MES A................................................................................................................. 24
9.5 Connecting the roller & measuring conveyor...................................................................................... 24
9.6 Presetting the stop system.................................................................................................................. 25
9.6.1 Defining the zero point.................................................................................................................................................... 25
9.6.2 Adjusting the height ........................................................................................................................................................ 25
9.6.3 Adjusting the 90° angle.................................................................................................................................................... 25
9.7 Operational readiness ......................................................................................................................... 25
10 Operating the measuring and roller conveyor.............................................................................. 26
10.1 Switching the stop positioning system on and off............................................................................... 26
10.1.1 Switching the system ON................................................................................................................................................. 26
10.1.2 Switching the system OFF................................................................................................................................................ 26
10.1.3 Emergency stop devices for stopping in case of danger.................................................................................................. 26
10.2 Referencing the stop system ............................................................................................................... 26
10.3 Stop positioning................................................................................................................................... 27
10.3.1 Keyboard and display functions of the P40 control unit.................................................................................................. 27
10.3.2 Function keys F1, F2 and F3............................................................................................................................................. 27
10.3.3 Operating modes of the control unit............................................................................................................................... 27
10.4 Calculate saw blade thickness ............................................................................................................. 30
10.5 Offset function..................................................................................................................................... 30
10.6 Supplementary documents for P40 control ........................................................................................ 30
10.7 Fold the stop arm backwards .............................................................................................................. 31
10.8 Clearance stroke for stop arm (option) ............................................................................................... 31
11 Troubleshooting ............................................................................................................................ 32
12 Maintenance and repair................................................................................................................ 33
12.1 Checking the tension of the emergency stop rip cord......................................................................... 33
13 Disassembly and scrapping ........................................................................................................... 34
14 Machine card................................................................................................................................. 35
15 Options and accessories................................................................................................................ 36
EU - Declaration of Conformity ............................................................................................................. 37

8
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
List of figures
Figure 1: Components of the EXAKT ELG/DC roller & measuring conveyor ......................................................... 18
Figure 2: Lifting from the pallet with forklift truck ............................................................................................... 22
Figure 3: Moving the roller & measuring conveyor to the place of use with a lift truck ...................................... 22
Figure 4: Levelling feet .......................................................................................................................................... 23
Figure 5: Connecting flat bar and segments ......................................................................................................... 23
Figure 6: Magnetic tape installation ..................................................................................................................... 24
Figure 7: Defining the zero point of the stop system............................................................................................ 25
Figure 8: Adjusting the height of the stop system ................................................................................................ 25
Figure 9: Adjusting the 90° angle of the stop system ........................................................................................... 25
Figure 10: Control switches and compressed air connection ............................................................................... 26
Figure 11: Keyboard and display functions of the P40 control unit...................................................................... 27
Figure 12: Manual inching mode .......................................................................................................................... 28
Figure 13: Single mode (absolute) ........................................................................................................................ 28
Figure 14: Single mode (incremental)................................................................................................................... 29
Figure 15: Program mode ..................................................................................................................................... 29
Figure 16: Set program end in program mode...................................................................................................... 30
Figure 17: Fold the stop arm backwards............................................................................................................... 31
Figure 18: Lever for clearance stroke (Option BELG 05) ....................................................................................... 31
Figure 19: Switch for clearance stroke (Option BELG 06) ..................................................................................... 31
Figure 20: Tension indicator with pointer line...................................................................................................... 33
Revisions:
Revision
Autor
Modification
Date
001
AG
Original manual translated
12.09.2023

9
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
1Liability and Warranty
When purchasing this roller & measuring conveyor with automatic stop positioning system, the General Terms
and Conditions of Sale and Delivery of Reinhold Beck Maschinenbau GmbH apply as a matter of principle. These
are provided to the purchaser or operator at the latest when the contract is concluded.

IMPORTANT NOTE: Liability and warranty claims shall only commence from the point in time at
which the signed handover certificate (see  page 3 resp. page 5) from the dealer and/or end
customer for the delivered machine has been submitted to Reinhold Beck Maschinenbau GmbH
in written form.
Liability and warranty claims for personal injury and property damage are generally excluded if they are due to
one or more of the following causes:
•Commissioning of the basic roller conveyor without prior machine instruction by an authorised and ade-
quately trained specialist who is familiar with the function and dangers of the basic roller conveyor.
•Electrical connection as well as repair and/or maintenance work on electrical components
by personnel who do not have the appropriate qualifications.
•Connection and repair and/or maintenance work on hydraulic or pneumatic components
by personnel who do not have the appropriate qualifications.
•Non-observance of the instructions in the operating manual, in particular the chapter “Safety”.
•Improper use or operation in an unauthorised area of application.
•Improper assembly, commissioning, operation and maintenance of the basic roller conveyor.
•Unauthorised conversions or modifications to the basic roller conveyor or additional components.
•Operating the basic roller conveyor without using all the protective equipment available for the operation.
•Inadequate monitoring and maintenance of the basic roller conveyor components and protective devices.
•Continuing to operate the basic roller conveyor when faults, damage or defects are present.
•Processing materials that do not correspond to the basic roller conveyor's area of application.
•Carrying out operations that are not permitted for the basic roller conveyor supplied.
•Use of tools that are not permitted for the basic roller conveyor supplied.
•Operating the basic roller conveyor outdoors or in damp, wet or potentially explosive environments.
•Operation of the basic roller conveyor outside permissible ambient temperatures or humidity.
•Grossly negligent behaviour when handling or operating the basic roller conveyor.
•Impact by foreign bodies, e.g. stones, metal parts, etc.
•Improperly carried out repairs.
•Catastrophic events due to force majeure.

10
BA_BM_EXAKT-ELG-DC_EN_37-23.docx
2Introduction
The information in this operating manual enables safe, proper and economical operation of your roller & meas-
uring conveyor. Please observe all the explanations, notes and regulations
•to avoid dangers and malfunctions,
•to reduce repair costs and downtimes
•and to increase reliability and service life
of your roller & measuring conveyor.
The operator must ensure that this operating manual is read by the persons entrusted with the operation,
maintenance and repair of the roller & measuring conveyor. This operating manual as well as any appendices
and additional documents must be kept easily accessible at the roller & measuring conveyor's place of use.
Ignorance or non-observance of these operating instructions may result in certain accident
hazards during handling with the roller & measuring conveyor. Before commissioning, this
operating manual and any appendices and additional documents must be read thoroughly.
All instructions, in particular the safety regulations, must be observed!
Handling the roller & measuring conveyor in the sense of these instructions means
•the installation and commissioning,
•the operation and proper usage,
•the influence on operating conditions, as well as
the maintenance, troubleshooting and repair.
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
2.1 Legal notice
All contents of these operating instructions are subject to the rights of use and copyright of Reinhold Beck Mas-
chinenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed me-
dia, as well as their online publication, requires the prior written consent of Reinhold Beck Maschinenbau GmbH.
2.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
3Symbols
3.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the roller & measuring conveyor.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.