Racing RACBTE800-A User manual

ORIGNIAL INSTRUCTIONS >EN
CONCRETE MIXER
RACBTE800-A
USER GUIDE
CAUTION: Read the instructions before using the machine.

CONTENT
1. INTENDED USE.......................................................................3
2. RESIDUAL RISKS...................................................................3
3. SAFETY INSTRUCTIONS.......................................................3
4. ELECTRICAL SAFETY ..........................................................5
5. SYMBOLS................................................................................7
6. PRODUCT DESCRIPTION......................................................9
7. TECHNICAL DATA..................................................................9
8. ASSEMBLY INSTRUCTIONS................................................10
9. OPERATION INSTRUCTIONS...............................................15
10. MAINTENANCE INSTRUCTIONS..........................................17
11. DISPOSAL..............................................................................17
12. DECLARATION OF CONFORMITY.......................................18
13. WARRANTY............................................................................19
14. PRODUCT FAILURE...............................................................20
15. WARRANTY EXCLUSIONS....................................................21
Read and understand the operating instructions before using the
appliance. Familiarize with the control elements and how to use the
appliance properly. Abide by all the safety measures stated in the service
manual. In case of any doubts about connection and operation refer
please to our customer center: https://services.swap-europe.com/
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1. INTENDED USE
The concrete mixer has been designed to be used exclusively for concrete and
mortar production. Do not use this product in any other way as stated for normal
use. Not observing general regulations in force and instructions from this
manual does not make the manufacturer liable for damages.
2. RESIDUAL RISKS
There can still be some residual risks given by the machine design despite
using the machine in accordance with all the respective safety regulations.
Residual risks may be minimized by following the safety instructions and use as
designated provisions and the Operating Instructions. Caution reduces the risk
of personal injury and material damage.
DANGER OF INJURY!
Risk of injury of fingers and hands when touching the running mixer drum
by hand. Protection against dangerous getting caught or wound by the
rotary spreader cannot be provided.
WARNING! Electric shock! There is a risk of an injury caused by
electric shock!
Risk by current when using inappropriate connecting cables
Do not touch supply conductors of exposed electrical components. There
can still be some hidden risks despite all the preventive measures taken.
3. SAFETY INSTRUCTIONS
Please follow these instructions to protect yourself and other persons
against potential risks and injuries.
1. Use protective equipment. Always wear safety glasses when working with
the machine. The use of protective clothing is recommended, such as dust
mask, protective gloves, eyes protection and sturdy non-slip footwear and
ear defenders.
2. Do not touch, inhale (dust development) or consume the cement and
additives.
3. Comply with the local injury prevention regulations and safety regulations in
the work area.
4. Adequate light conditions must be provided.
5. The concrete mixer can only be used after complete installation of all parts.
6. Install and operate the concrete mixer on a solid and flat surface (making
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sure it does not fall over).
7. To prevent tripping, remove any obstacles on the site.
8. The operator is responsible to third persons in the work area.
9. Do not operate the mixer unattended.
10.Do not let children near the mixer.
11.Mixer to be only used for works given in paragraph “Use as designated“.
12.Do not modify the machine or any of its parts.
13.The mixer can only be put into operation with complete and intact safety
equipment.
14.Check the moving parts for perfect functioning, if working smoothly and if no
parts are damaged. To provide safe operation of the equipment, all parts
must be installed properly and meet all conditions.
15.Damaged protective equipment and parts must be professionally repaired or
replaced by a recognized professional workshop, unless otherwise specified
in the Operating Instructions.
16.Defective or damaged parts of the machine to be immediately replaced. Any
damaged or illegible safety stickers must be replaced.
17.Original spare parts to be used only. Using other spare parts can result in
accidents/injuries of the user. The manufacturer will not be liable for any
such damage.
18.Check regularly this machine. Check all bolts, nuts, and screws for tightness
before each use, especially those securing guards and drive mechanisms.
Vibration during mixing may cause these to loosen.
19.Form a habit of checking to see that all the adjusting tools, shovels, hand
towels and other tools/equipment are removed from mixer area before
turning it on.
20.Replace damaged, missing or failed parts before using it. Warning labels
carry important information. Replace any missing or damaged warning
labels.
21.The tool shall be supervised when switched off and put out of children and
animals, in order to avoid risks.
22.The machinery shall not be operating when it is being moved.
23.The mixer shall be positioned on level ground.
24.Do not to reach into the drum interior to the rotating blades.
25.Warning - use only the original standard of insulation material for repair and
to maintain insulation distances.
26.Disconnect the mixer from power supply before opening the enclosure and
do not to operate it unless the enclosure is fully closed.
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4.ELECTRICAL SAFETY
Operation is only allowed with a safety switch against stray current (RCD
max. current of 30mA).
WARNING! Before opening the housing, disconnect from the electric grid. The
housing must be fully closed before operating the machine.
1. Concrete mixer with protective insulation, (Protection class II)
2. The machine can only be put into operation when the cladding is complete
and firmly enclosed.
3. Before using the connecting cables, check them for defects or aging. Never
use defective connecting cables.
4. Connecting cables not to be used for purposes for which they are not
designed. Protect the cable against heat, oil and sharp edges. Do not use
the connecting cable to pull the plug out of the socket.
5. Long and thin connecting cables cause a drop in voltage. The engine is no
longer reaching its maximum power and the equipment function is reducing.
6. Cable must be unwound to the full extent when a cable drum is used.
7. When extending the connecting cable make sure it does not get jammed,
broken and the plug is not wet.
8. Connecting cables with a rubber socket with a plug for more difficult
conditions, protected against spraying water, to be used.
9. Do not use any provisional electric appliances. Never remove or switch off
the protective equipment and never put it out of operation.
10.Design of the connecting cables according to IEC 60245-4 1980 (DIN 57
282) with H 07 RN-F marking or equivalent types of design. Core cross
section of at least 3 x 1.5 mm2 for a maximum length of 25 m.
11.Electrical connection and repairs on the electrical line must be provided by a
licensed electrical professional and local regulation, the protective measures,
in particular, must be complied with.
12.Repairs on electrical parts must be executed by the producer or companies
specified by the producer.
13.If the supply cord is damaged, it must be replaced by a special cord or
assembly available from the manufacturer or its service agent.
WARNING! The protection class II will only be maintained when original
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insulation materials/components are used for a repair and when the insulation
distances are not changed.
OPERATION
1. Never touch inside the running mixer drum (rotary stirrer). Keep adequate
safety distance from the mixer.
2. Prevent any contact with the rotary or moving parts of the machine.
3. The mixer drum is to be only filled and emptied when the engine is running.
4. Pay attention to the mixer drum rotation direction.
5. Do not change the engine revolutions as they regulate the maximum safe
work speed possible and protect the engine and all rotating parts against
damage by excessive speed.
6. Check the mixer for stability.
7. The full mixer drum is heavy - BE CAREFUL when emptying the drum.
8. The mixer must necessarily be unplugged before:
(1)Relocation and transport
(2)Cleaning, servicing and repair
(3)Failure removal
(4)Check the connecting cables if not knotty or damaged
(5)Leaving (even in case of short interruption)
STORAGE
Keep any equipment not being used in dry and locked spaces.
TRANSPORT
Move the concrete mixer with trailer.
WORK INSTRUCTIONS
Mixture production:
1. Add water and a couple of additive shovels (sand, gravel, etc.)
2. Add a couple of binder shovels (cement, lime, etc.)
3. Repeat points 1 and 2 until the required mixture ratio is achieved.
4. Let the mixture mix up properly.
5. Ask for advice from a professional for the mixture composition and quality.
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5. SYMBOLS
Caution!
Read the operating instructions to reduce the risk of injury.
Always wear goggles when using the machine.
Wear gloves!
Wear safety shoes with steel reinforcement!
Wear ear protectors!
Always wear a breathing mask
Always unplug the machine when not in use, before moving,
making adjustments, changing parts, cleaning or working
the machine.
Keep distance of persons
Do not touch inside the running mixer drum!
(Rotary stirrer). Keep adequate safety distance from the
mixer. Prevent any contact with the rotary or moving parts of
the machine.
Never attempt to move the machine when it is loaded and/or
in use.
Do not tow the machine with any vehicle.
Take any residual materials to an authorized collection point
or follow the regulations in the country where the machine is
used. Do not discharge into drains, soil or water.
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Only use the machine on a solid, flat and level surface.
Replace damaged, missing or failing parts before using the
machine.
Before switching on, always remove adjustment tools,
shovels, hand trowels, and other tools from the machine
area.
Keep your hands away from all moving parts.
Warning against dangerous voltage
Sound power level LWA
CE marking
Protection class II
WARNING! This equipment is in safety class II. In order to
maintain an adequate level of safety, only original insulating
materials should be used and all clearance distances should
be maintained.
Any damaged or disposed electric or electronic devices
must be delivered to appropriate collection centres.
Do not operate in raining.
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6. PRODUCT DESCRIPTION
1. ON/OFF switch
2. Operating wheel
3. Drum
4. Support bracket
5. Wheel bracket
6. Wheels
7. Motor compartment
7. TECHNICAL DATA
Mains voltage: 230V~, 50Hz
Power input: 800W
Speed: 30m/min
Drum capacity: 155L
Drum mouth size: 376mm
Weight: 52.6 kg
Degree of protection: IP44
Overall dimensions LxWxH in mm: 1170x740x1335
Sound pressure level LpA : 73.5dB (A)
Guaranteed sound power level LWA : 95dB (A)
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8. ASSEMBLY INSTRUCTIONS
Two people assist in assembly recommended.
Step1
Take out the wheels, wheels
brackets, the support bracket
and the frame as shown.
Step2
Assemble the support wheels and the wheels
Take the support wheels and the wheels, 4 washers and 2 pins
as shown.
Step3
Place 1 washer in each side of
the wheels, insert the pins in the
holes of tube and bend the pin
bottom to fix the wheels with
tool as shown.
Step4
Assemble the support wheels, the support bracket and the
frame. The frame must be assembled with the side with spring
seat as shown. Install 4 screws M8*65 and nuts M8 in the 4
places as circled to fix the whole bracket.
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Step5
Install the screw M8*70 and lock
nut M8 (with blue rubber ring
inside) as shown to fix the
pedal.
Step6:
Assemble the pedal
Step7
Take out the lower drum (2 people shall do it) by holding the 2
sides of the curved bracket and put in place as circled.
Step8:
Install the tie rod, washer M6, spring washer M5 and 2 nuts M5 in order as shown; tighten the 2
nuts M5 to fix the tie rod.
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Step9:
Assemble the steering wheel
Use 2 sets of screw M8*16 &
spring washer M8 & washer M8
as shown to fix.
Step10:
Assemble the mixer blades and
lower durm
Install 2 sets of screw M8*16 &
washer M8 inside and 2 nut M8
outside as shown to fix the
bottom of the mixer blades.
Step11:
Assemble the upper drum and
large plain washer
Install 6 sets of screw M6*16 &
washer M6 in holes as shown.
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Step12:
Assemble the upper and lower
drum according to the arrows,
tighten the screws with nuts.
Step13:
Install 2 sets of screw M8*16 &
washer M8 outside and 2 nuts
inside to fix the top of the mixer
blades.
Step14:
Tighten the screws and nuts with tools as shown.
Step15:
Install 2 screws M8*60 and nuts
in the the circled holes.
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Step16:
Assemble the motor.
Step17:
Install 2 sets of screw M8*25 & spring washer M8 & washer M8
in the 2 circled holes to fix the motor.
Step18:
Rotate the drum as shown,
install screw M8*55 & spring
washer M8 & washer M8 to fix
the motor.
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Step19:
Make sure that the product is
well installed.
9. OPERATION INSTRUCTIONS
9.1 DRUM TILTING
The spring-loaded tipping wheel with locking lugs provides an easy positive
control of the drum which can be locked in the mix, discharge and stored
position.
The drum is locked in position by lugs on the self-locating tipping wheel which
engage into the locking plate on the mixer frame. To tilt the drum, withdrawn the
tipping wheel to dis-engage the locking lugs. This then allows the tipping wheel
and drum to be turned in the same direction.
To retain the drum in position, aligning the lugs with the slots, release the
tipping wheel a little while retaining the drum. Rotate the tipping wheel until the
locking lugs engage into the locking plate on the mixer frame.
9.2 LOADING/ MIXING POSITION
For Mortar For Concrete Emptying Position Storage Position
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9.3 LOADING
Completely unwind the extension cord. Connect it to the concrete
mixer first before plugging in power supply.
Always start the mixer before loading the drum. Loading the drum
with drum rotating.
Do not throw material into the mixer to avoid sticking firmly to the
back of the drum. Trickle it steadily over the ram.
NOTE: A built-in thermal protector is arranged in the motor to prevent it
from overheating. The thermal protector restores automatically when the
motor cools down.
For best results, proceed as follows:
1. Add the required amount of gravel into the drum.
2. Add the required amount of cement into the drum.
3. Add the required amount of sand into the drum.
4. Pour the required amount of water into the drum.
9.4 EMPTYING
Do not turn mixer off while full of load. Emptying the drum with
drum rotating.
9.5 CLEANING
Never put hands inside the drum with drum rotating.
Thoroughly clean the mixer at the end of each day’s operation. Keep
your mixer clean. The slightest trace of material left in the drum will harden and
attract more each time you use it until the machine is useless. Dried cement
should be scraped out of the drum. Do not throw bricks into mixer drum to clean
it out. Do not beat on the drum with a shovel, a hammer or other tools to break
up accumulations of dried cement mix, as damage to the mixer may result. The
drum may be scoured for approximate 2 minutes, using 1” gravel and water
mixture. Then discharge the gravel/water mixture and hose down the drum
assembly inside and out. The construction of protection class IP44 of the
concrete mixer allows you to safely water the drum.
Do not pour or spray water directly over the motor cover, especially
the openings in it.
Wipe off any external material on the motor cover. Do not use petrol,
turpentine, lacquer or paint thinner, dry cleaning fluids or similar
products. The use of chemical products or solvents may affect
the properties of the cover which was made of high density
polyethyiene PET.
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10. MAINTENANCE INSTRUCTIONS
Ensure the extension cord is always unplugged before the motor
cover is removed.
The drive belt is under constant even tension by a spring loaded jockey. No
adjustment apart from a touch of grease on the spindle.
The bearings are sealed for life.
The wiring diagram and parts schematic in this manual are as
reference tools only. Neither the manufacturer nor distributor
makes any representation or warranty of any kind to the buyer that
he or she is qualified to make any repairs to the product or that he
or she is qualified to replace any parts of the product. Only
qualified technicians should repair the mixer. Any maintenance and
repairs carried out, to any of the electric components must be
undertaken by a qualified electrician.
Parts in a circle should only be fitted by a qualified electrician.
WIRING DIAGRAM
11. DISPOSAL
Electrical products should not be discarded with household products.
According to the European Directive 2012/19/EU on waste electrical
and electronic equipment and its implementation into national law,
electrical products used must be collected separately and disposed of
at collection points provided for this purpose. Talk with your local
authorities or dealer for advice on recycling.
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12. DECLARATION OF CONFORMITY
BUIDER SAS
ZI, 32 rue Aristide Bergès –31270 Cugnaux –France
Declare that the following machine:
CONCRETE MIXER
RACBTE800-A
Serial number: 20210641148-20210642303
Is in conformity with the Directive Machine 2006/42/EC and with the regulation
transposing it
Also in conformity with the following Directives:
EMC Directive 2014/30/UE
RoHS Directive 2011/65/UE & (EU) 2015/863
Also in conformity with the following standards
EN 12151:2007
EN 60204-1:2018
EN 55014-1:2017
EN55014-2:2015
EN 61000-3-2:2014
EN 61000-3-3:2013
Guaranteed sound power level LWA : 95dB (A)
The guaranteed sound power level has been measured according to the requirements of EN 12151:
2007
Responsible of the technical file: Mr Patriarca
Cugnaux, 23/04/2021
Philippe MARIE / PDG
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WARRANTY
The manufacturer guarantees the product against defects in material and workmanship for a period of 2
years from the date of the original purchase. The warranty only applies if the product is for household use.
The warranty does not cover breakdowns due to normal wear and tear.
The manufacturer agrees to replace parts identied as defective by the designated distributor. The
manufacturer does not accept responsibility for the replacement of the machine, in whole or in part , and/or
ensuing damage.
The warranty does not cover breakdowns due to:
• insu󰀩cient maintenance.
• abnormal assembly, adjustment or operations of the product.
• parts subject to normal wear and tear.
The warranty does not extend to:
• shipping and packaging costs.
• using the tool for a purpose other than that for which it was designed.
• the use and maintenance of the machine done in a manner not described in the user manual.
Due to our policy of continuous product improvement, we reserve the right to alter or change specications
without notice. Consequently, the product may be di󰀨erent from the information contained therein, but a
modication will be undertaken without notice if it is recognized as an improvement of the preceding
characteristic.
READ THE MANUAL CAREFULLY BEFORE USING THE MACHINE.
When ordering spare parts, please indicate the part number or code, you can nd this in the spare parts list
in this manual. Keep the purchase receipt; without it, the warranty is invalid. To help you with your product,
we invite you to contact us by phone or via our website:
• +33 (0)9.70.75.30.30
• https://services.swap-europe.com/contact
You must create a "ticket" via the web platform.
• Register or create your account.
• Indicate the reference of the tool.
• Choose the subject of your request.
• Describe your problem.
• Attach these les: invoice or sales receipt, photo
of the identication plate (serial number), photo
of the part you need (for example: pins on the
transformer plug which are broken).
13. WARRANTY
19
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WHAT TO DO IF MY MACHINE BREAKS DOWN?
the repairer will refuse the machine.
Go to the store with the complete machine and with the receipt or invoice.
the repairer will refuse the machine.
c) Create a SWAP-Europe service ticket on the site: https://services.swap-europe.com When making the
request on SWAP-Europe, you must attach the invoice and the photo of the nameplate (serial number).
d) Contact the repair station to make sure it is available before dropping o󰀨 the machine.
Go to the repair station with the complete machine packed, accompanied by the purchase invoice and the
station support sheet downloadable after the service request is completed on the SWAP-Europe site
For machines with engine failure from manufacturers BRIGGS & STRATTON, HONDA and RATO, please
refer to the following instructions.
Repairs will be done by approved engine manufacturers of these manufacturers, see their site:
• http://www.briggsandstratton.com/eu/fr
• http://www.honda-engines-eu.com/fr/service-network-page;jsessionid=5EE8456CF39CD572AA2AEEDFD
290CDAE
• https://www.rato-europe.com/it/service-network
Please keep your original packaging to allow for after-sales service returns or pack your machine
with a similar cardboard box of the same dimensions.
For any question concerning our after-sales service you can make a request on our website https://
services.swap-europe.com
Our hotline remains available at [phone].
If you bought your product in a store:
a) Empty the fuel tank if your product has one.
b) Make sure that your machine is complete with all accessories supplied, and clean! If this is not the case,
If you bought your product on a website:
a) Empty the fuel tank if your product has one.
b) Make sure that your machine is complete with all accessories supplied, and clean! If this is not the case,
14. PRODUCT FAILURE
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