Radia 5025 X1 User manual

www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
Owner’s Manual:Owner’s Manual:
5025X15025X1

2
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
Table of ContentsTable of Contents
Safety InformationSafety Information
1.1 Safety Precaution Labels
1.2 Safety Precaution Summary
IntroductionIntroduction
2.1 Application
2.2 Specifications
InstallationInstallation
3.1 Prepare for Use
3.2 Verify the Machine is Level
OperationOperation
4.1 Control Panel
4.2 Install a Pail
Care and MaintenanceCare and Maintenance
5.1 Cleaning
5.2 Maintenance
1.1.
2.2.
3.3.
4.4.
5.5.
Trouble ShootingTrouble Shooting
Wiring DiagramWiring Diagram
Exploded ViewsExploded Views
8.1 Electrical Assembly
8.2 Frame and Drive
8.3 Main Drive
8.4 Rotating frame, Lower Section
8.5 Rotating frame, Upper Section
8.6 Crank Handle
8.7 Bearing Housing Assembly
8.8 Shroud
8.9 Feet
OrderingOrdering
Replacement Parts
WarrantyWarranty
NotesNotes
6.6.
7.7.
8.8.
9.9.
10.10.
33
4
5
66
6
6
77
7
7
88
8
8
99
9
9
1010
1111
1212
12
13
14
15
16
17
18
19
20
2121
21
2222
2323

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Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
1. Safety Information1. Safety Information
“WARNING!” indicates a hazardous situation, which, if not avoided, could
result in death or serious injury. These serious injuries could include permanent
loss of function or significant disfigurement, disability, considerable pain
and suffering, amputations, severe burns, and loss or impairment of vision or
hearing. Take all necessary precautions to avoid unnecessary injury.
“CAUTION!” indicates a hazardous situation, which, if not avoided,
could result in minor or moderate injury.
“NOTICE” indicates practices that do not involve physical injury
but may damage the machine.
NOTICE
Review this owner’s manual and read all warning labels on the machine prior to use.
The three main safety notifications used in this manual and on the warning labels are
WARNING, CAUTION and NOTICE. They have specific meanings and indicate the potential
dangers from misuse of the machine.
Safety Information, Continued..

4
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
- Machine must be properly grounded before use; improper grounding could
cause electric shock and injury.
-Disconnect power cord before servicing, cleaning or removing any cover,
and follow lockout/ tagout procedures in owner manual; failure to disconnect
power could cause electric shock and injury.
-Review Owners Manual before installing or operating.
- La maquinaria debe ser apoyada correctamente en el suelo antes de usar, el
no apoyarla puede casuar choque elêctrico y daños.
-Desconecte la energía antes de dar mantenimiento, limpiar o quitar caulquier
cubierta, y siga los procedimientos de bloqueo/etiquetado del manual, Fallar
en desconectar puede causar choque eléctrico y daños.
- Revise el manual del usuario antes de instalar u operar.
- La machine doit e'tre correctement mis a' la terre avant de les utilizer mise
a' la terre incorrecte peut provoquer un choc e'lectrique et de blessure.
- De'branchez le cordon d'alimentation avant de proce'der a'l'entretien,
le nettoyage ou le retrait des capots: suivez la proce'dure d'isolation/
consignation proce'dures dans le manul de l'opre'rateur; E'chec de
de'brancher la source d'alimentation peut provoquer shock and e'lectrique blessyres.
-Re'examiner le fonctionnement manuel avant l'installation.
WARNING
ADVERTENCIA
AVERTISSEMENT
Part No. 1781570
NOTICE
1. POSTION CONTAINER PROPERLY?
2. ATTACH THE BAIL SPRING?
3. TIGHTEN CLAMP SECURELY?
BEFORE RUNNING MACHINE, DID YOU...
IMPORTANT MAINTENANCE ITEMS
WEEKLY
WEEKLY
WEEKLY
EVERY 6
MONTHS
EVERY 6
MONTHS
AS NEEDED
CLAMP
RELESE LEVER
THRUST
BEARING
BOTTOM PLATE
CLAMPING
SCREW
GREASE ZERKS
VERTICAL
SLIDE TUBES
ITEM MAINTENANCEFREQUENCY
LUBRICATE SHAFT WITH 3 IN OIL
TURN ROTATING ASSBEMLY UPSIDE DOWN AND
LUBRICATE ALL AROUND OUTSIDE EDGE OF
THRUST BEARING WITH 3 IN 1 OIL.
CLEAN OFF PAINT WITH HOT
SOAPY WATER.
GREASE WITH STANDARD MUlTI-PURPOSE
LITHIUM BASED GREASE, TWO SQUIRTS PER
ZERK ONLY, OVER GREASING WILL CAUSE
PREMATURE FAILURE OF BEARING.
GREASE WITH STANDARD MUTI-PURPOSE
LITHIUM BASED GREASE AS NEEDED.
CLEAN OFF DIRT AND PAINT
WITH HOT SOAPY WATER
Part No. 1784000
1.1 Safety Precaution Labels1.1 Safety Precaution Labels
Part No. 1784462
NOTICE
DO NOT OVER -TIGHTEN!
Tighten clamp up to 1/2 turn
after contact with pail lid.
Part No. 1784963
MOVING PARTS INSIDE
PARTES EN MOVIMENTO
PIE'CES EN MOVEMENT
-Do not open door until machine comes to complete stop;
moving parts inside could cause serious injury.
-No abra la puerta hasta que la marquina se detenga
completamente, las partes internas en movimiento pueden
causar heridas graves.
- Ne pas ouvrir la porte avant que la machine ne s'arrête
complètement. Pièces en mouvement à l'intérieur
pourraient provoquer des blessures graves.
WARNING
ADVERTENCIA
AVERTISSEMENT
Safety Information, Continued..

5
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
CAUTION!
Keep the work area free of clutter and
electrical cords.
Avoid extension cords. To minimize the risk of
improper electrical grounding, extension cords
are not recommended. If an extension cords
are not recommended. If an extension cord
is unavoidable, consult a qualified electrician
to determine what type of extension cord will
satisfy the grounding, current capacity, and
other requirements of the particular situation.
Use the proper power source. Refer to
the machine data plate on the right side
panel or the section 2.1, Specifications,
in this manual.
DO NOT disable the limit switch. This
switch interrupts power when the mixer
door is opened.
Keep customers away from the work
area. This machine should be used only
by properly trained individuals.
Clamp the can carefully to ensure that it is held
securely during the mixing cycle.
1.2 Safety Precaution Summary1.2 Safety Precaution Summary
Safety Information, Continued..
WARNING!
Be sure that the remote power switch is
installed by a qualified electrician. Refer to
local codes for proper placement of the remote
power switch.
Review this owner's manual before installing or
operating.
The machine must be properly grounded prior
to use. In the case of an electrical short circuit,
grounding reduces the risk of electric shock
by providing an escape wire for the electric
current.
Check with a qualified electrician if you don’t
completely understand these grounding
instructions, or if you are not sure whether the
machine is properly grounded.
Follow the lock-out/tag-out procedures of your
company.
Do not open the door until the machine comes
to a complete stop.
Review the product label, Material Safety Data
Sheet, and HMIS rating of materials prior to
mixing to determine potential hazards.
WARNING: This product may expose you to
chemicals including DEHP, which is known to
the State of California to cause cancer. For more
information, go to www.P65Warnings.ca.gov

6
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
46 1/2"
35" 34"
39"
2. Introduction2. Introduction
2.1 Application2.1 Application 2.2 Specifications2.2 Specifications
Unit Size: W35 in (89 cm) D 34 in. (86.4 cm)
H46.5 in (118 cm)
Weight: 440 lb. (199.6 kg)
Electric Service: 110 V 60 Hz
Capacity: 125 lb. (45.3 kg)
Sizes Mixed: 5 gal. (19 L)
Load Height: 13 in. (33 cm) to 16 in. (41cm)
Congratulations on your purchase of the
05025 Gyro Mixer. This machine is designed to
accommodate standard five-gallon plastic or
metal pails weighing up to 125 lb. (45.3 kg).
Understand your machine's features and
proper operation to take full advantage of its
capabilities.
Read this entire manual completely before
operating the machine. Practice installing
and removing a pail before mixing for the first
time.
An optional Riser Leg Kit is available for
additional height adjustments. Please see
section 9, Ordering, for additional information.
Keep this manual for future reference.
Always follow all safety instructions!

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Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
(B)(A)
WARNING! Be sure that the remote power switch
is installed by a qualified electrician.
Power switch and/or Timer mustmust be procured by
the Electrician or another source.
Refer to local codes for proper placement of the
remote power switch.
3. Installation3. Installation
3.1 Prepare for Use3.1 Prepare for Use 3.2 Verify the Machine is Level3.2 Verify the Machine is Level
IMPORTANT: Before attempting to operate
the machine:
1. Remove all packaging material.
2. Position the machine on a firm, level
surface.
3. Follow the electrical connection instructions
described in Section 1.2, Safety Precaution
Summary.
1. Clamp a 5-gallon pail in the machine
as as per the instructions in Section 4.2,
install a Pail and Mix.
2. Turn the timer to start the machine.
3.Adjust any feet under which a piece of
paper can fit.
A. Loosen the upper jam nut (A).
B. Turn the foot (B) to adjust.
C. Tighten the jam nut (A) when the
foot makes full contact with the floor.
4. Repeat with any additional feet that
may still need adjustment.

8
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
WARNING! Avoid serious personal injury.
Do not open the door until the machine
comes to a complete stop; moving parts
inside could cause serious injury.
4. Operation4. Operation
4.2 Install a Pail4.2 Install a Pail
1. Open the cabinet door
2. Pull the red racthet level (A) toward you
and turn the handle on the top of the clamp
(B) counterclockwise to raise the plate.
3. Slide the pail under the clamping (top)
plate (C)
4. Position the pail in the grooves on the bottom plate
(D) The grooves on the plate keep the pail in place
during mixing.
5. Lower the clamping plate (C) by turning
the handle clockwise. Once the plate makes
contact with the pail, tighten another 1/4 turn.
6. Secure the bail with the bail spring.
7. Close the door and turn on the remote switch. Turn
the switch off after the desired mix time.
NOTICE
Avoid damage to the machine
• A safety interlock intrerrupts machine
operation if the door is open
4.2 Remove a Pail4.2 Remove a Pail
1. Raise the clamp all the way to the
top by holding the ratchet lever open
while turning the crank handle counter-
clockwise.
2. Unfasten the bail spring.
3. Remove the pail:
Metal Pails: Grab pail handle and pull
forward, allowing the base of the pail to
leverage its self off of the strike plate near
the roller. Pull the handle to remove the pail
from the machine.
Plastic Pails: Lift the pail by the lip with both
hands and pull it toward you, being careful to keep
the bottom from catching on the strike plate.
(A)
(D) (C)
(B)

9
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
WARNING! Avoid electric shock. Always remove power from the machine per your company's
lock out/tag out procedures before preforming cleaning and maintenance tasks.
5. Care and Maintenace5. Care and Maintenace
5.1 Cleaning5.1 Cleaning
Avoid serious personal injury. Do not
use solvent-based cleaners or thinners, or
other combustible cleaners.
• Keeping the machine clean is important
for reliable operation.
• Remove water-based/glycol colorants
or base paints spilled on machine
surfaces using lukewarm water and mild
detergent.
• To preserve the apperance of the
machine, do not use abrasives to clean
machine surfaces.
5.2 Maintenance5.2 Maintenance
Lubrication:
1. Speed Reducer: Maintenance is not
required. If an oil change is necessary due
to debris build-up:
A. Remove the oil drain plug on the
bottom side of the machine and drain the
oil from the gearbox.
B. Remove the oil level plug and fill
only up to that level: with Mobil SHC 634
Synethic oil. Do not overfill or undefill.
2. Clamp: Lubricate the clamping screw threads
and thrust bearing as needed.
3. Racthet Lever: Lubricate the shaft as needed.

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Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
PROBLEM CAUSE REMEDY
6. Troubleshooting6. Troubleshooting
Not connected to power source
Motor thermal protector
activated
Building ciruit breaker or fuse
blown
Machine door does not make
contact with limit switch
Machine circuit breaker tripped
Pail damaged
Faulty controller
Faulty door limit switch
Bearings worn or
damaged
Top clamp pad worn
Top clamp not secure
Connect to power source
Reset breaker or replace fuse
Read just switch to make contact with
limit switch screw when door is closed
Reset by pressing circuiut breaker
back in
Fix or replace pail
Contact Radia Customer Care
Contact Radia Customer Care
Contact Radia Customer Care
Allow to cool, then restart
Replace pad
Turn the crank handle down until top plate is
snug on pail
Machine won't operate
Pail won't fit properly into
clamping plates
Machine doesn't shut off
at end of mixing cycle
Machine doesn't shut off
when door is opened
Increasing mechanical noise
Pail rotates inside the
clamping plates

11
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
7. Wiring Diagram7. Wiring Diagram
WHITE WIRE
ORANGE
LINE
NEUTRAL
5784133
YELLOW WHITE
GROUND
RED
NO
COM
5782649
5784135
WIRE
BLACK
BLACK/WHITE
9786836
ORANGE 9780542
GREEN WIRE
5784138
WIRE NUT,
GREEN WIRE
BLACK/WHITE
9783896 RED WIRE NUT,
LIMIT SWITCH
5784065
5784136
TO 110 VOLT
BLACK WIRE
5787915
GREEN WIRE
9780543
5784134
WIRE
9780542
CONDUIT BOX
9784067
CONDUIT BOX
GROUND P1
WIRE NUT, ORANGE
WIRE NUT, YELLOW
P2
5786182
MOTOR

12
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
8. Exploded Views8. Exploded Views
8.1 Electrical Assembly8.1 Electrical Assembly
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...

13
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...
8.2 Frame and Drive8.2 Frame and Drive
...Exploded Views, Continued

14
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
Exploded Views, Continued...
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
8.3 Main Drive8.3 Main Drive
...Exploded Views, Continued

15
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
8.4 Rotating Frame Assembly, Lower Section8.4 Rotating Frame Assembly, Lower Section
...Exploded Views, Continued
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...

16
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
8.5 Rotating Frame Assembly, Upper Section8.5 Rotating Frame Assembly, Upper Section
...Exploded Views, Continued
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...

17
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
...Exploded Views, Continued
8.6 Crank Handle8.6 Crank Handle
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...

18
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
5
4
3
1
2
5
4
3
1
2
ID Description
1 9783941 Brg Housing, Lead Screw, Double Ball Brg
2 9783942 Bearing, Double Row Radial Ball, 17mm Bore
3 9783943 Washer, Thrust Bearing, 1.125 Bore
ID Description
49783944 Cage, Thrust Bearing, 1.125 Bore
59784892 WASHER, THRUST, THICK - 5025
8.7 Double Row Bearing8.7 Double Row Bearing
...Exploded Views, Continued
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...
5
4
3
1
2
5
4
3
1
2
ID Description
1 9783941 Brg Housing, Lead Screw, Double Ball Brg
2 9783942 Bearing, Double Row Radial Ball, 17mm Bore
3 9783943 Washer, Thrust Bearing, 1.125 Bore
ID Description
49783944 Cage, Thrust Bearing, 1.125 Bore
59784892 WASHER, THRUST, THICK - 5025

19
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
8.8 Shroud8.8 Shroud
...Exploded Views, Continued
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...

20
Owner’s Manual: 05025X1
1786850 Rev L
ECO 17-0032
Feb 2020
www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) [phone] | (FAX) 763-533-0015
8.9 Feet8.9 Feet
...Exploded Views, Continued
PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY
Exploded Views, Continued...