RAMMER 2166E User manual

Original instructions
9/19
OPERATOR'S MANUAL
OM2166ESENG.919
HYDRAULIC HAMMER
RAMMER 2166E
STD

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1. Foreword . . . . . . . . . . . . . . . . . . . . . . . . 4
This manual . . . . . . . . . . . . . . . . . . . . . . 4
Important safety information . . . . . . . . . 6
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 6
Spare part orders. . . . . . . . . . . . . . . . . . . 7
2. Product numbers. . . . . . . . . . . . . . . . . . . 8
Model and serial number . . . . . . . . . . . . 8
3. Product introduction. . . . . . . . . . . . . . . . 9
Overview. . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal from package . . . . . . . . . . . . . . 9
Lifting instructions . . . . . . . . . . . . . . . . . 9
Main parts . . . . . . . . . . . . . . . . . . . . . . 13
Ramvalve . . . . . . . . . . . . . . . . . . . . . . . 13
Greasing device . . . . . . . . . . . . . . . . . . . 14
RD3 remote monitoring device . . . . . . . 14
Environmental protection and recycling
policy . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General safety . . . . . . . . . . . . . . . . . . . . 17
Safety instructions . . . . . . . . . . . . . . . . . 17
5. Operation . . . . . . . . . . . . . . . . . . . . . . . 26
Operating instructions. . . . . . . . . . . . . . 26
Daily operation . . . . . . . . . . . . . . . . . . . 31
Mounting and dismounting the hammer 38
Movement. . . . . . . . . . . . . . . . . . . . . . . 39
Special conditions of use . . . . . . . . . . . . 40
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 42
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 43
1. Hammer tool greasing. . . . . . . . . . . . . . 44
Recommended greases. . . . . . . . . . . . . . 44
Automatic greasing . . . . . . . . . . . . . . . . 45
Adjusting the dose. . . . . . . . . . . . . . . . . 46
Manual greasing . . . . . . . . . . . . . . . . . . 48
2. Carrier hydraulic oil . . . . . . . . . . . . . . . 50
Requirements for hydraulic oil . . . . . . . 50
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . 52
Oil filter . . . . . . . . . . . . . . . . . . . . . . . . 53
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 55
1. Routine maintenance . . . . . . . . . . . . . . 56
Overview. . . . . . . . . . . . . . . . . . . . . . . . 56
Inspection and maintenance by the
operator . . . . . . . . . . . . . . . . . . . . . . . . 56
Inspection and maintenance by the
dealer . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Maintenance intervals in special
applications. . . . . . . . . . . . . . . . . . . . . . 58
Other maintenance procedures . . . . . . . 58
2. Changing the tool . . . . . . . . . . . . . . . . . 59
Wear limits and lubricants for tool
removal . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removal of tool . . . . . . . . . . . . . . . . . . 60
Installation of tool. . . . . . . . . . . . . . . . . 61
3. Lower tool bushing . . . . . . . . . . . . . . . 62
Wear limits and lubricants for lower tool
bushing. . . . . . . . . . . . . . . . . . . . . . . . . 62
Removal of lower tool bushing. . . . . . . 64
Installation of lower tool bushing . . . . . 66
4. Troubleshooting. . . . . . . . . . . . . . . . . . 68
The hammer does not start . . . . . . . . . . 68
The hammer operates irregularly but the
blow has full power . . . . . . . . . . . . . . . 69
The hammer operates irregularly and blow
has no power . . . . . . . . . . . . . . . . . . . . 69
Impact rate slows down . . . . . . . . . . . . 69
The hammer does not stop or has
run-on . . . . . . . . . . . . . . . . . . . . . . . . . 70
Oil overheats . . . . . . . . . . . . . . . . . . . . 70
Recurrent tool failure . . . . . . . . . . . . . . 71
Automatic greasing device problems. . . 71
Further assistance . . . . . . . . . . . . . . . . . 72
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 73
1. Hammer specifications . . . . . . . . . . . . . 74
Technical specifications . . . . . . . . . . . . 74
Main dimensions . . . . . . . . . . . . . . . . . 75
Mounting bracket specifications. . . . . . 76
RD3 Technical specifications . . . . . . . . 77
2. Tool specifications . . . . . . . . . . . . . . . . 78
3. CE mark and EC Declaration of
Conformity . . . . . . . . . . . . . . . . . . . . . 79
Important information concerning the
remote monitoring device and data
privacy . . . . . . . . . . . . . . . . . . . . . . . . . 80

Operation - Page 3COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY
2166E STD
OPERATION

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OYPage 4 - Operation
Foreword 2166E STD
1. FOREWORD
1.1 THIS MANUAL
This manual is arranged to give you a good understanding of the equipment and its
safe operation. It also contains maintenance information and technical
specifications. Read this manual from front to back before installing, operating or
maintaining the attachment for the first time.
In this manual, the units of measurement are metric. For example, weights are given
in kilograms (kg). In some cases the other unit follows in parenthesis (). For
example 28 litres (7.4 US gal).
The specifications and designs presented in this manual are subject to change
without prior notice.
R010483
BG: Поискайте от дистрибутора на Rammer версия на български език на това ръководство.
CS: Českou/Slovenskou verzi této příručky získáte o vašeho prodejce společnosti Rammer.
DA: Bed om en dansksproget version af denne manual hos din Rammer-forhandler.
DE: Fragen Sie Ihren Rammer-Händler nach der deutschen Fassung dieses Handbuchs.
EL: Ζητήστε την ελληνική έκδοση του παρόντος εγχειριδίου από τον τοπικό αντιπρόσωπο της Rammer.
EN: Ask for the English language version of this manual from your Rammer dealer.
ES: Pídale a su distribuidor de Rammer la versión en español de este manual.
ET: Käesoleva kasutusjuhendi eestikeelse versiooni saate Rammeri edasimüüjalt.
FI: Pyydä suomenkielinen ohjekirja Rammer-jälleenmyyjältäsi.
FR: Adressez-vous à votre revendeur Rammer pour obtenir la version française de ce manuel.
HR: Hrvatsku verziju ovog priručnika zatražite od zastupnika tvrtke Rammer.
HU: Ez a kézikönyv magyar nyelven is elérhető, kérje Rammer forgalmazójától.
IS: Biðjið Rammer dreingaraðila ykkar um íslenska útgáfu af þessari handbók.
IT: È possibile richiedere la versione in lingua italiana di questo manuale presso il rivenditore Rammer.
LT: Paprašykite savo Rammer platintojo lietuviškos instrukcijos versijos.
LV: Rokasgrāmatas tulkojumu latviešu valodā jautājiem savam Rammer dīlerim.
NL: Vraag bij uw Rammer-dealer naar de Nederlandse versie van deze gebruiksaanwijzing.
NO: Be om den norske versjonen av denne håndboken fra din Rammer-leverandør.
PL: Proszę zwrócić się do dystrybutora Rammer, aby otrzymać niniejszą instrukcję w języku polskim.
PT: Solicite a versão em português deste manual ao seu representante Rammer.
RO: Solicitaţi versiunea în limba română a acestui manual de la distribuitorul dumneavoastră Rammer.
RU: Запросите версию данного руководства на русском языке у вашего дилера компании Rammer.
SK: Českú/Slovenskú verziu tejto príručky získate u svojho predajcu spoločnosti Rammer.
SL: Vprašanje svojega Rammer predstavnika za ta priročnik v slovenskem jeziku.
SR: Tražite verziju ovog priručnika na srpskom jeziku od vašeg Rammer dilera.
SV: Be om den svenskspråkiga versionen av denna manual hos din Rammer-återförsäljare.
T
R: Bu kılavuzun Türkçe versiyonunu Rammer temsilcinizden isteyebilirsiniz.

Operation - Page 5COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY
Foreword2166E STD
SYMBOLS USED IN THIS MANUAL
This symbol identifies important safety messages within this manual. Carefully read
the message that follows. Failure to understand and obey this safety warning could
result in injury to you or others, and could also cause damage to equipment. See
illustration 1.
This symbol identifies a prohibited action or a hazardous location. Failure to
understand and obey this safety warning could result in injury to you or others, and
could also cause damage to equipment. See illustration 2.
This symbol identifies correct and recommended action. See illustration 3.
This symbol identifies environmental and recycling matter. See illustration 4.
R010265

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OYPage 6 - Operation
Foreword 2166E STD
1.2 IMPORTANT SAFETY INFORMATION
Basic safety precautions are outlined in the "Safety" section of this manual and in
the description of operations where hazards exist. Warning labels have also been put
on the machine to provide instructions and to identify specific hazards which if not
observed could cause bodily injury or death to you or other persons. These warnings
in the guide and on the machine labels are identified by the warning symbol.
To use the attachment correctly, you must also be a competent operator of the carrier
machine. Do not use or install it if you can not use the carrier machine properly. The
attachment is a powerful tool. If used without proper care, it can cause damage.
Do not rush when you are learning to use the product. Take your time and most
importantly, take it safely. Do not guess. If there is anything you do not understand,
ask your local dealer.
Improper operation, lubrication or maintenance of this machine can be dangerous
and could result in injury.
Do not operate this machine until you have read and understood the instructions in
this manual.
Do not perform any lubrication and maintenance on this machine until you have
read and understood the instructions in this manual.
1.3 WARRANTY
Check that a separate warranty sheet explaining the export warranty terms is
delivered with the attachment. If not, contact your local dealer immediately.
WARRANTY REGISTRATION CARD
A warranty registration card is filled out after the installation inspection by the
dealer and a copy of it is sent to the manufacturer. This card is very important
because no warranty claims are handled without it. Make sure that you get a copy
of it after the installation inspection and that it is correctly filled out.
INSTALLATION INSPECTION
An installation inspection must be carried out after the product has been installed on
the carrier. In the installation inspection certain specifications (such as operating
pressure and oil flow) are checked so that they are within given limits. See
“Hammer specifications” on page 74.

Operation - Page 7COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY
Foreword2166E STD
1.4 SPARE PART ORDERS
When you need spare parts or some information concerning maintenance to your
machinery, please contact your local dealer. Quick deliveries are ensured by exact
orders.
Required information:
1. Name of customer, contact person
2. Order number (when available)
3. Delivery address
4. Mode of delivery
5. Required delivery date
6. Invoicing address
7. Model and serial number of product
8. Name, number and required amount of spare parts

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OYPage 8 - Operation
Product numbers 2166E STD
2. PRODUCT NUMBERS
2.1 MODEL AND SERIAL NUMBER
The product serial number is stamped on the valve body. Both the model and serial
number are located on the product identification plate. Check that the model
corresponds to the one given on the cover of this manual.
It is important to make correct reference to the serial number of the attachment when
making repairs or ordering spare parts. Identification of the serial number is the only
proper means of maintaining and identifying parts for a specific product.
CONTENT OF THE PRODUCT IDENTIFICATION PLATE
1 Hydraulic Hammer
2 Model
3Version
4 Serial Number
5 Hammer weight (kg)
6 Min working weight (kg)
7 Operating pressure (bar)
8 Oil flow (l/min)
9 Manufactured or Manufacturing date
10 Manufacturer
R010531
1
2
3
4
5
6
7
8
910

Operation - Page 9COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY
Product introduction2166E STD
3. PRODUCT INTRODUCTION
3.1 OVERVIEW
The product is a hydraulically operated hammer. It can be used on any carrier which
meets the necessary hydraulic and mechanical installation requirements. The unit
functions by repeatedly raising a steel piston and driving it down onto the head of a
removable breaking tool.
No additional pressure accumulators are necessary since the integrated pressure
accumulator absorbs hydraulic pressure peaks. The impact energy of the hammer is
almost constant and independent of the carrier's hydraulic system.
3.2 REMOVAL FROM PACKAGE
Remove all the steel belts from the package. Open the package and remove all
plastics covering the product.
Recycle all package materials (steel, plastic, wood) properly.
3.3 LIFTING INSTRUCTIONS
Use a hoist when lifting components which weigh 23 kg (51 lb) or more, to avoid
back injury. Make sure all lifting equipment is in good condition and are in the
correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be
side loaded during a lifting operation. Do not use the hammer's tools for lifting.

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OYPage 10 - Operation
Product introduction 2166E STD
PROVIDED LIFTING POINTS
Use the lifting eyes located on the product housing only to lift or handle the product
itself. The lifting capacity calculation is based on the product's working weight
including a normal working tool and an average sized mounting bracket.
Warning! To avoid falling objects, do not use the product to lift other products.
Use the lifting eyes located on the product housing only to lift or handle the
product itself.
The maximum allowed total weight is shown on the product's CE-plate and
specification page. See “Hammer specifications” on page 74. If the weight exceeds
the maximum allowed total weight shown on the CE-plate and specification page,
you have to use other lifting points/methods than originally provided on the product.
The other threaded holes on the product (for example on the hammer impact unit)
are intended for handling single parts only. It is forbidden to lift the entire assembly
by using these threaded holes (for example on the cylinder outer surfaces). For
handling the parts, see product workshop documentation for suitable lifting
methods and lifting adapters.
LIFTING EYE SCREWS
Tighten the lifting eye screws completely. Put a burden on the lifting eye only if the
screw is properly tightened to the housing.
Failure to properly tighten the screw before allowing load pressure on the
lifting eye may cause lifting eye to break and free fall of the product.
If you use mechanical tools for tightening, make sure not to overstrain the shank.
Before lifting make sure that the chain and/or hook is stretched.
When two lifting eye screws are used, the lifting capacity depends on the angle of
the lifting chains. The angle should not be less than 45°, as shown in the illustration.
When the lifting eye screws are tightened, both rings should be aligned.
The loading capacity calculation applies to temperatures between -10 °C (14 °F)
and 40 °C (104 °F).
Before reuse of lifting eye screws make sure there are no surface flaws (for example
rust, pits, voids, folds and seams, deformation of the ring, or missing or broken
threads).
The local, national safety standards for machines and lifting-equipments must
always be strictly observed.
Note: Before starting to operate the hammer, always replace the lifting eye with a
blanking screw.