Ranger R30XLT User manual

1
INSTALLATION AND OPERATION MANUAL
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
BE SAFE
Your new tire changer was designed and built with safety
in mind. However, your overall safety can be increased with
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside. Keep this operation manual near the tire
changer at all times. Make sure that ALL USERS read and
understand this manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: [phone]
Fax: [phone]
www.bendpak.com
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH TIRE CHANGER
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
MAN REV B 04-20-11
P/N 5900380
AUTOMOBILE AND LIGHT TRUCK
SINGLE PIECE WHEEL
TIRE CHANGER
MODEL:
R30XLT
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35
101 Chassis Weldment
102 Chassis Side Cover
103 Foot Pedal Hood
104 PHPS M6 x 1.0 x 20
105 Chassis Front Board
106 Hex Nut M8 x 1.25
107 Pedal Divider
108 Washer M6 x 12 Flat
109 SHCS M6 x 1.0 x 16
110 Washer M6 Flat
111 Plastic Foot Pad
112 Washer M6 Flat
113 Pry Bar
114 Washer Ø6mm
115 PHPS M6 x 1.0 x 20
116 Wheel Support Pad
117 Bead Breaker Return Spring
118 Rubber Grommet Ø12
119 Air Drier / Oiler
119-1 Air Drier
119-2 Tee Fitting
119-3 FTG NPL
119-4 Barbed Tube Fitting
120 Power Cord Grip
121 Power Cord
122 STS M5.5 x 1.0 x 25
123 SHCS M5 x 0.8 x 20
124 Washer Ø5
125 Soap Brush
126 Soap Bucket
127 Tool Tray
128 ¼" Ball Valve
132 Nut M5 X 0.8
133 Washer Ø5
134 Washer Ø5
135 Air Regulator / Limiter 28mm Mount
136 )7*ǩƎ137[PP
137 Block
141 Y-branch Air Fitting Ø8mm
143 Washer M6 x 12mm Flat
144 ,QÀDWLRQ3HGDO+RRG
145 SHCS M6 x 1.0 x 20
146 Washer M6 Flat
147 Nut M6 x 1.0
148 ,QÀDWLRQ3HGDO$VV\
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*LUBRICATOR W/ YELLOW CAP B-P3182007
*--

36
148-1 ,QÀDWLRQ3HGDO
148-2 ,QÀDWLRQ3HGDO/HYHU
148-3 PHPS M6 x 1.0 x 16
148-4 Pedal / Valve Bracket Weldment
148-5 USE B-P3181988
148-5-1 USE B-P3181988
148-5-2 USE B-P3181988
148-5-3 USE B-P3181988
148-5-4 USE B-P3181988
148-5-5 USE B-P3181988
148-6 Air Valve Reforce Pad
148-7 Pressing Spring
148-8 Locknut M8 x 1.25
148-9 Washer Ø8
148-10 Washer M6 x 12mm Flat
148-11 )7*ǩƎ137[PP
148-12 ǩ1373OXJ
148-13 )7*ǩƎ137[PP
148-14 )7*óƎ137[PP
148-15 Nut M8 x 1.25
148-16 Pedal Valve Link
148-17 Pedal Spring B-P3181976
148-18 Cotter pin
148-19 Pin Ø8
148-20 Pedal Link Lever
148-21 Locknut M10 x 1.5
148-22 Washer Ø8
148-23 Pedal Link
148-24 Roll Pin Ø4 x 18
148-25 Washer Ø10
148-26 Washer Ø8
148-27 SHCS M8 x 1.25 x 20
148-28 Washer Ø8
148-29 SSS M6 x 1.0 x 10
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B-P3181988 COMPLETE VALVE ASSEMBLY

37
200 Quick Change Chuck Assy
201 Tower unit weldment
202 Assist Tower Tool Holder
204 Washer Ø12
205 Bolt M12 x 1.75 x 80
206 Locknut M16 x 2.0
207 Lock pad
208 Swing Arm Adjustment Screw
209 M18 Snap Ring
210 Mount / Demount Head Bush-
ing
211 Metal Mount-demount Head
212 Mount-demount Head Insert
213 SSS M10 x 1.5 x 20
214 Washer Ø10
215 Hex Bolt M10 x 1.5 x 30
216 Mount-demount Head Retain-
ing Washer
217 Roller Insert
218 Mount-demount Head Roller
219 Roller Pin Ø5 x 22
220 SSS M6 x 1.0 x 6
221 Swing Arm Unit Weldment
222 Hex Shaft Locking Plate
223 Locking Handle Cover
224 Locking Handle
225 Vertical Shaft
226 Hex Shaft Spring
227 SHCS M8 x 1.25 x 25
228 Hex Shaft Cap
229 Hex Shaft Lock Cover
230 SHCS M6 x 1.0 x 30
231 SHCS M12 x 1.75 x 25
232 Thin Nut M12 x 1.75
233 Swing Arm Pivot Pin
234 Pressure Release Valve
235 Washer M6 Flat
236 SHCS M6 x 1.0 x 16
238 ,QÀDWRU$VV\%DVH
239 7LUH,QÀDWRU5HOLHI9DOYH
240 Air Release Valve
241 ,QÀDWLQJJDXJH
242 ,QÀDWLRQ6\VWHP3ODVWLF&RYHU
242-1 7LUH,QÀDWRU%R[$VV\
243 Coiled Air Hose Ø8mm (9ft)
244 Air Chuck
244-1 ,QÀDWLRQ+RVH$VV\
245 *DXJH%ORFNǩƎ
246 Y-branch Air Fitting Ø8mm
247 8QLRQ)LWWLQJPP[ǩ137
248 SHCS M6 x 1.0 x 8
249 Washer M6 x 12mm Flat
250 Washer M6 Flat
251 PHPS M3 x 0.5 x 10
252 Tool Box
253 PHPS M4 X 0.7
254 Washer Ø4mm
255 Nut M4 x 0.7
256 Tool Tray Shelf
257 Quick Change Chuck
258 Bolt
259 Quick Change adapter II
260 Quick Change adapter I
261 Adjust pad
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801 )LWWLQJǩ137[PP
802 PU Air Compressor Hose Ø6mm
803 Assist Tower Rear Cylinder Plate
804 O-ring Ø85 x 3.6mm
805 Cylinder Body Ø75 x 360mm
806 Assist Tower Pivot Pin
807 Gland
808 SHCS M10 x 1.5 x 25
809 Assist Tower Arm Bracket
810 SHCS M12 x 1.75 x 25
811 SHCS M12 x 1.75 x 25
812 Nut M12 x 1.75
813 Nut M10 x 1.5
814 SHCS M10 x 1.5 x 35
815 Guide Pin
816 Spring Pad Ø10
817 Small Cylinder Piston
818 Assist Cylinder Rod Ø30 x 533mm
819 O-ring Ø35 x 3.1
820 Assist Tower Cylinder Wear Ring
821 O-ring Ø10 x 2.6mm
822 O-ring Ø75 x 5.7mm
823 Locknut M10 x 1.5
824 Assist Tower Lock Spring
825 Assist Tower Lock Pin
826 Assist Arm Weldment
827 Assist Tower Lock Shaft
828 Assist Tower Lock Cam
829 Assist Tower Lock Handle
830 Assist Tower Lock Knob
831 Assist Tower Lock Roller
832 Assist Tower Lock Link
833 4XLFNXQLRQ*Ǝ
834 Connect plate
835 Lower small arm unit weldment
836 PHPS M6 x 1.0 x 10
837 AT Roller Lock Nylon Insert
838-839 Assist Tower Roller Lock Knob
840 washer Ø10
841 SHCS M10 x 1.5 x 15
842 Straight Pin Ø3 x 18
843 Washer Ø10mm
844 Compress pad
845 Snap Ring Ø35
846 Clout
847 Assist Tower Quick Chuck, Outer
848 Assist Tower Quick Chuck, Inner
849 Tray lever
850 Straight Pin Ø10 x 45
851 Plastic Disk
852 Big arm pin roll clout
853 Washer Ø10
854 SHCS M10 x 1.5 x 20
855 Assist Arm Cone
856 alignment cone lever 1
857 alignment cone lever 2
858 roller pad
859 Assist Tower Roller
860 Snap Ring Ø22
861 upper small arm unit weldment
862 Assist Tower Roller Slide
863 Roller Arm Lock Knob B-P3181994
864 Roller Arm Lock Knob Catch B-P3181993
865 Roller Arm Bolt B-P3181995
866 Washer B-P3181996
867 Washer B-P3181997
868 Roller Arm Lock Knob Spring B-P3181998
869 Roller Arm Lock Knob Pin B-P5327663
870 L/R Assist Arm Valve Cover
871 4XLFNXQLRQ*Ǝ
872 Washer Ø5
873 PHPS M4X30
874 $GMXVWPHQWVLOHQFHU*Ǝ
875 Assist Arm Control Valve
B-P3181966
876 PHPS M5X12
877 Washer Ø5
878 valve control assembly weldment
879 cross recessed tapping screws M4
880 cable holder Ø16
881 washer Ø10
882 SHCS M12X20
883 cylinder pin
884 seeger ringØ12
885 upper cushion pad
886 upper cushion plate
887 lower cushion pad
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300 Turntable Assembly
301 Turntable Ø750
302 Jaw Clamp Cylinder Assem-
bly
302-1 Fitting B-P3182010
302-2 Front Cyl Cover B-P3182009
302-3 Locknut M8 x 1.25
302-4 Threaded Rod
302-5 O-ring 16 x 2.4
302-6 Small Cylinder Piston
302-7 Washer Ø12
302-8 Locknut M12 x 1.25
302-9 Rear Cylinder Cover
302-10 Tee Fiting
302-11 Bolt 6mm Single
302-12 O-ring 75 x 2.65
302-13 Washer Ø12
302-14 O-ring 75 x 5.7
302-15 Cylinder Piston Rod
302-16 Cylinder Tube
302-17 Wiper Seal 32 x 20 x 6
302-18 Cylinder Wear Ring
302-19 O-ring 25 x 3.1
303 Slide Block Unit Weldment
304 Small Cylinder Cover
305 Snap Ring Ø12
306 Washer Ø12
307 SHCS M12 x 1.75 x 25
308 Washer Ø12
309 Hex Bolt M12 x 1.75 x 45
310 Washer Ø12
311 Square Turntable Plate
312 Snap Ring Ø65mm
313 Link Spacer
314 Square Turntable Spacer
315 Square Turntable Link
316 Square Turntable Press Pin
317 Turntable Hub
318 Jaw Clamp Bolt Plate
319 Bolt Plate Shim
320 Large Cylinder Cover
321
322 Clamp Pin Spring
323
324 Pin Ø3 x 12mm
325
326 Clamp Fixed Pin
327 Clamp Support
328 Jaw Clamp
329 Jaw Covers 4 B-P3182002 **
330
331
332 Clamp Slide Plate
333 Pin Ø4 x 10mm
334 FHSS M16 x 2 x 40
335 SHCS M8 x 1.25 x 25
336 Pin Ø8 x 20
337 Turntable Ruler
338 Turntable Ruler Screw
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*328 W/ RUBBER B-P5328311 W/O RUBBER B-P5327628
**For clamps without rubber inserts built in
*
Jaw Clamp Inner Adjustment
Pin B-P5327621
B-P5327622
B-P5327624
B-P5327626
Clamp Outer Adjustment
Knob B-P5327629
B-P5327627
KNOB B-P5327630
PIN B-P5327625
PIN B-P5327623

41
400 Bead Breaker Cylinder Assy
401 Brass 90° Fitting ¼ NPT x 10mm
402 Large Cylinder Tube
403 Thin Nut M18 x 2.5 x 1.5
404 Piston Spacer
405 Wiper Seal Ø200 x 12 x 6mm SEE KIT BELOW
406 Cylinder Piston
407 O-ring Ø193 x 5.7 SEE KIT BELOW
408 Eccentric Bushing
409 Cylinder Wear Ring Ø25
410 O-ring Ø25 x 3.1 SEE KIT BELOW
411 Wiper Seal Ø25 SEE KIT BELOW
412 Brass 90° Fitting ¼ NPT x 10mm
413 Bead Breaker Blade Handle
414 BB Rubber Disk
415 Lock Washer B-P318199
416 Washer B-P3182000
417 BOLT B-P3182001
418 BB Arm Slide
419 Bead Breaker Arm
420 BB Arm Pivot Pin
421 Snap Ring Ø16
422 BB Blade Adjustment Rod
423 Locknut M16 x 2.0
424 Wave Washer Ø16
425 Washer Ø16
427 Locknut B-P3181975
428 BB Blade Hinge B-P3181977
429 Bead Breaker Blade B-P3181972
430 Bead Breaker Blade Cover B-P3181973
431 Bead breaker Cover Plug B-P3181978
432 Bead breaker bolt B-P3181974
433 SHCS M14 x 2.0 x 30
434 Metal Bushing Ø18 x Ø12 x 11
435 Hex Bolt M6 x 1.0 x 16
436 Cylinder Head Cap
437 Cylinder Rod
438 Piston Spacer Pad
439 Washer M6 Flat
440 Washer M6 x 12mm Flat
441 Nut M6 x 1.0
442 BB Blade Adjustment Rod Pin
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BEAD BREAKING SEAL KIT B-P5327772
BEAD BREAKING SEAL KIT B-P5327772

42
500 Reduction Box Assembly
500-1 Rotary Joint Block B-P3182006
501 Gearbox Top Flange
502 Hex Bolt M10 x 1.5 x 200
503 Oil Plug
504 Washer Ø10
505 Hex Bolt M10 x 1.5 x 180
506 SHCS M8 x 1.25 x 30
507 Turntable Key 12 x 8 x 35
508 Oil Block 45 x 8
509 Cone Roller Bearing 7205
510 Gear Stud M2
511 Tab 6 x 6 x 20
512 Gear Stud Pad
513 SHCS M8 x 1.25 x 16
514 Washer Ø8
515 Large Belt Pulley
516 Oil Seal Ø45 x 25 x 10
517 Gearbox Bottom Flange
518 Nut M10 x 1.5
519 Washer Ø10
520 Nut M8 x 1.25
521 Bearing 80208
522 Snap Ring Ø50
523 Helical Gear M2(Al)
524 Turntable Shaft
525 Bearing 80110
526 Hex Bolt M10 x 1.5 x 170
529 )LWWLQJǩƎ137[PP
530 PHPS M3 x 0.5 x 6
531 SHCS M6 x 1.0 x 8
532 Rotary Joint Block, See 500-1
533 O-ring Ø60 x 2.65
534 Rotary Joint Collar, See 500-1
537 Electrical Line
538 Power Lline
539 Directional Switch Cover
540 Electric Capacitor
541 Locknut M8 x 1.25
542 Motor Pulley
543 666ZLWKÀDWSRLQW0[
x 16
544 Hex Bolt M8 x 1.25 x 40
545 V Belt
546 Rubber Washer
547 Motor Mounting Weldment
548 Electric Motor
549 Washer Ø10
550 Transmission Bracket Bushing
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44
601 Air Valve Spool
602 Washer M6 x 12mm Flat
603 Washer M6 Flat
604 PHPS M6 x 1.0 x 12
605 PHPS M4 x 0.7 x 10
606 Nut, spool B-P3000606
607 Roll Pin Ø4 x 18
608 SHCS M6 x 1.0 x 55
609 Air Valve O-ring Spacer
610 O-ring Ø17 x 4
611 Foot Pedal Cam Link B-P3181962
612 PHPS M3 x 0.5 x 10
613 Foot Pedal Cam Cover
614 SHCS M6 x 1.0 x 20
615 Washer M6 x 12mm Flat
616 Washer M6 Flat
617 Foot Pedal Cam B-P3181961
618 Cam Arc Washer
619 Washer Ø8mm
620 Wave Washer Ø8mm
621 Locknut M8 x 1.25
622 Foot Pedal Mounting Weldment
623 SHCS M8 x 1.25 x 20
624 Washer Ø8
625 Turntable Directional Switch
626 SHCS M6 x 1.0 x 16
627 Washer M6 x 12mm Flat
628 Washer M6 Flat
629 Washer Ø5
630 Washer Ø5
631 PHPS M5 x 0.8 x 16
632 Turntable Direction Switch Cam
633 Directional Switch Cam Linkage
634 PHPS M4 x 0.7 x 16
635 Washer Ø4
636 Washer Ø4
637 Washer Ø6
638 Cotter Pin Ø3 x 25
639 Directional Switch Bracket
640 Locknut M6 x 1.0
641 Foot Pedal Rubber Insert
642 Foot Pedal (Left)
643 Foot Pedal Limit Rod
644 Foot Pedal Torsion Spring B-P5327035
645 Torsion Spring Bracket
646 Washer M6 Flat
647 Washer M6 x 12mm Flat
648 PHPS M6 x 1.0 x 12
649 Foot Pedal Shaft
650 Nut M8 x 1.25
651 SHCS M8 x 1.25 x 50
652 Foot Pedal Adjustment Pad (thin)
653 Hex Bolt M8 x 1.25 x 16
654 Spring Lock Washer Ø8
655 big cylinder locating coat
656 6LOHQFHUóƎ
657 %DUEHG7XEH)LWWLQJóƎ
658 FTG NPL ¼ NPT
659 Tee Fitting ¼ Female NPT x ¼ NPT
660 Washer Ø8
661 Foot Pedal Adjustment Pad (thick)
662 Air Valve
663 Foot Pedal (Center/Right)
664 Locknut M6 x 1.0
665 Air Valve Connecting Link
666 Foot Pedal Link
667 Foot Pedal Return Spring B-P5327034
668 Air Valve End Cap
669 6LOHQFHUǩƎ
670 )7*13/ǩƎ137[PP
671 )7*ǩƎ137[PP
672 FTG NPL ¼ NPT x ¼ Female NPT
673 FTG 90° ¼ NPT x ¼ Female NPT
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B-P5327387
B-P5325731
B-P5400331