Ransburg Vector aa90 79580 User manual

SERVICE MANUAL

AH-07-01.8AH-07-01.8

AH-07-01.8

(Replaces AH-07-01.7)

June 2010

IMPORIMPOR

IMPORTT

TANTANT

ANTANT

ANT: Before using this equipment,: Before using this equipment,

: Before using this equipment,: Before using this equipment,

: Before using this equipment,

carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,

carefully read SAFETY PRECAUTIONS,

starting on page 1, and all instructions in thisstarting on page 1, and all instructions in this

starting on page 1, and all instructions in this

manual. Keep this Service Manual for futuremanual. Keep this Service Manual for future

manual. Keep this Service Manual for future

reference.reference.

reference.

VECTVECT

VECTOR AA90 APPLICAOR AA90 APPLICA

OR AA90 APPLICAOR AA90 APPLICA

OR AA90 APPLICATT

TORSORS

ORSORS

ORS

MODELS:MODELS:

MODELS: 79580 VECTOR CASCADE79580 VECTOR CASCADE

79580 VECTOR CASCADE79580 VECTOR CASCADE

79580 VECTOR CASCADE

79581 VECTOR CLASSIC79581 VECTOR CLASSIC

79581 VECTOR CLASSIC

Service Manual Price:Service Manual Price:

Service Manual Price: €40.00 (Euro)40.00 (Euro)

40.00 (Euro)40.00 (Euro)

40.00 (Euro)

$50.00 (U.S.)$50.00 (U.S.)

$50.00 (U.S.)

AH-07-01.8

NOTE:NOTE:

NOTE: This manual has been changed from revision AH-07-01.7AH-07-01.7

AH-07-01.7AH-07-01.7

AH-07-01.7 to revision AH-07-01.8.AH-07-01.8.

AH-07-01.8.AH-07-01.8.

AH-07-01.8.

Reasons for this change are noted under “Manual Change Summary” inside the back

cover of this manual.

AH-07-01.8

SAFETY:SAFETY:

SAFETY:

SAFETY PRECAUTIONS............................................................................................................

HAZARDS / SAFEGUARDS........................................................................................................

PAGEPAGE

PAGE

INTRODUCTION:INTRODUCTION:

INTRODUCTION:

CONTENTSCONTENTS

CONTENTS

THE ITW RANSBURG ELECTROSTATIC VECTOR AA90 PROCESS...................................

CASCADE -CASCADE -

CASCADE -

- SPECIFICATIONS SOLVENTBORNE (CASCADE)............................................................

- 79513-13X CONTROL UNIT ELECTRICAL SPECIFICATIONS..........................................

- AA90 CASCADE SOLVENTBORNE ELECTROSTATIC

SPRAY APPLICATOR FEATURES - AIR ASSIST..............................................................

- 79513-13X CASCADE CONTROL UNIT FEATURES..........................................................

CLASSIC -CLASSIC -

CLASSIC -

- SPECIFICATIONS SOLVENTBORNE (CLASSIC)..............................................................

- 79344-14X 9050 POWER SUPPLY ELECTRICAL SPECIFICATIONS...............................

- AA90 CLASSIC SOLVENTBORNE ELECTROSTATIC

SPRAY APPLICATOR FEATURES - AIR ASSIST..............................................................

- 79344-14X 9050 POWER SUPPLY FEATURES..................................................................

INSTALLATION:INSTALLATION:

INSTALLATION:

SAFE INSTALLATION.................................................................................................................

CASCADE -CASCADE -

CASCADE -

- TYPICAL AA90 CASCADE APPLICATOR INSTALLATION FEATURES..........................

- MOUNTING THE CONTROL UNIT......................................................................................

- 79527-00 9050 MOUNTING KIT / PARTS LIST....................................................................

- 79527-00 9050 CASCADE ENCLOSURES..........................................................................

- ELECTRICAL NOISE.............................................................................................................

- I/O CONNECTIONS (CASCADE UNITS)............................................................................

- AC INPUT CONNECTIONS (CASCADE UNITS)................................................................

- INTERLOCKS........................................................................................................................

- RELAY CONTACT OUTPUTS..............................................................................................

- LOW VOLTAGE CABLE........................................................................................................

CLASSIC -CLASSIC -

CLASSIC -

- TYPICAL AA90 CLASSIC APPLICATOR INSTALLATION FEATURES.............................

- CLASSIC POWER SUPPLY INSTALLATION......................................................................

- I/O CONNECTIONS (CLASSIC UNITS)...............................................................................

- AC INPUT CONNECTIONS (CLASSIC UNITS)..................................................................

- INPUT VOLTAGE SELECTION............................................................................................

1-61-6

1-6

13-2013-20

13-20

21-3821-38

21-38

2-6

21-22

27-28

28-29

30-31

32-33

33-34

34-35

Vector AA90 Applicators - Contents

ATEX/FM:ATEX/FM:

ATEX/FM:

EUROPEAN ATEX DIRECTIVE..................................................................................................

EUROPEAN ATEX LABELS

FM CONFIGURATION DRAWINGS...........................................................................................

7-127-12

7-12

9-12

(Continued On Next Page)(Continued On Next Page)

(Continued On Next Page)

AH-07-01.8

Vector AA90 Applicators - Contents

PAGEPAGE

PAGE

MAINTENANCE:MAINTENANCE:

MAINTENANCE:

SUITABLE SOLVENTS FOR CLEANING

VECTOR AA90 APPLICATORS..................................................................................................

ROUTINE SCHEDULE................................................................................................................

FLUSHING PROCEDURES........................................................................................................

APPLICATOR ASSEMBLY CLEANING PROCEDURE............................................................

TROUBLESHOOTING GUIDE....................................................................................................

55-6855-68

55-68

55-56

57-64

65-67

OPERATION:OPERATION:

OPERATION:

SAFE OPERATION......................................................................................................................

THE RIGHT TECHNIQUE...........................................................................................................

PREPARATION............................................................................................................................

TABLE X - NOZZLE SELECTION GUIDE.................................................................................

79634-XX PRE-ORIFICE SEAL SIZES.......................................................................................

KV TEST JUMPER.......................................................................................................................

FAULT DESCRIPTIONS..............................................................................................................

CASCADE -CASCADE -

CASCADE -

- POWERING UP CONTROL UNIT (CASCADE UNITS)......................................................

- SETPOINT VOLTAGE...........................................................................................................

- LOCKOUTS............................................................................................................................

- BASIC OPERATION (CASCADE UNITS)............................................................................

CLASSIC -CLASSIC -

CLASSIC -

- START-UP (CLASSIC UNITS)..............................................................................................

- SETTING AND ADJUSTING OUTPUT VOLTAGE..............................................................

- BASIC OPERATIONS (CLASSIC UNITS)............................................................................

TO REMOVE THE APPLICATOR FROM THE WORK SITE....................................................

APPLICATOR REPAIR................................................................................................................

EQUIPMENT REQUIRED...........................................................................................................

39-5439-54

39-54

39-40

40-41

42-44

47-48

49-50

51-52

INSTALLATION (Cont.):INSTALLATION (Cont.):

INSTALLATION (Cont.): 21-3821-38

21-3821-38

21-38

CLASSIC -CLASSIC -

CLASSIC -

- INTERLOCKS.........................................................................................................................

- HIGH VOLTAGE CABLE.......................................................................................................

- RELAY CONTACT OUTPUTS..............................................................................................

FILTERS (CLASSIC AND CASCADE).......................................................................................

LINE HOSE - AIR (CLASSIC AND CASCADE).........................................................................

LINE HOSE - FLUID (CLASSIC AND CASCADE)....................................................................

35-36

CONTENTS (Cont.)CONTENTS (Cont.)

CONTENTS (Cont.)

(Continued On Next Page)(Continued On Next Page)

(Continued On Next Page)

AH-07-01.8

PARTS IDENTIFICATION:PARTS IDENTIFICATION:

PARTS IDENTIFICATION:

79580 VECTOR AA90 APPLICATOR MODEL IDENTIFICATION............................................

79581 VECTOR AA90 APPLICATOR MODEL IDENTIFICATION............................................

VECTOR AA90 CASCADE EXPLODED VIEW / PARTS LIST.................................................

VECTOR AA90 CLASSIC EXPLODED VIEW / PARTS LIST....................................................

ACCESSORIES / PARTS LIST...................................................................................................

7994-XX FLUID LINE...................................................................................................................

79575-00 AA90 NEEDLE SHAFT / PARTS LIST........................................................................

FAN AIR VALVE / PARTS LIST..................................................................................................

79513-13X CONTROL UNIT / PARTS LIST...............................................................................

AA90 CLASSIC POWER SUPPLY / PARTS LIST.....................................................................

AA90 APPLICATORS RECOMMENDED SPARE PARTS........................................................

69-8069-80

69-80

71-72

73-74

WARRANTY POLICIES:WARRANTY POLICIES:

WARRANTY POLICIES: 8181

8181

LIMITED WARRANTY................................................................................................................. 81

Vector AA90 Applicators - Contents

PAGEPAGE

PAGE

CONTENTS (Cont.)CONTENTS (Cont.)

CONTENTS (Cont.)

AH-07-01.8

Vector AA90 Applicators - Safety

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any

ITW Ransburg electrostatic coating system, read

and understand all of the technical and safety

literature for your ITW Ransburg products. This

manual contains information that is important for

you to know and understand. This information

relates to USER SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize

this information, we use the following symbols.

Please pay particular attention to these sections.

A WARNING! states information to alert youA WARNING! states information to alert you

A WARNING! states information to alert you

to a situation that might cause serious injuryto a situation that might cause serious injury

to a situation that might cause serious injury

if instructions are not followed.if instructions are not followed.

if instructions are not followed.

A CAUTION! states information that tellsA CAUTION! states information that tells

A CAUTION! states information that tells

how to prevent damage to equipment or howhow to prevent damage to equipment or how

how to prevent damage to equipment or how

to avoid a situation that might cause minorto avoid a situation that might cause minor

to avoid a situation that might cause minor

injury.injury.

injury.

A NOTE is information relevant to theA NOTE is information relevant to the

A NOTE is information relevant to the

procedure in progress.procedure in progress.

procedure in progress.

While this manual lists standard specifications

and service procedures, some minor deviations

may be found between this literature and your

equipment. Differences in local codes and plant

requirements, material delivery requirements, etc.,

make such variations inevitable. Compare this

manual with your system installation drawings

and appropriate ITW Ransburg equipment

manuals to reconcile such differences.

Careful study and continued use of this manual will

provide a better understanding of the equipment

and process, resulting in more efficient operation,

longer trouble-free service and faster, easier

troubleshooting. If you do not have the manuals

and safety literature for your Ransburg system,

contact your local ITW Ransburg representative

or ITW Ransburg.

SAFETYSAFETY

SAFETY

> The user MUSTMUST

MUSTMUST

MUST read and be familiar

with the Safety Section in this manual and

the ITW Ransburg safety literature therein

identified.

>This manual MUSTMUST

MUSTMUST

MUST be read and thor-

oughly understood by ALLALL

ALLALL

ALL personnel who

operate, clean or maintain this equipment!

Special care should be taken to ensure that

the WARNINGSWARNINGS

WARNINGSWARNINGS

WARNINGS and safety requirements

for operating and servicing the equipment

are followed. The user should be aware of

and adhere to ALLALL

ALLALL

ALL local building and fire

codes and ordinances as well as any

applicable country codes (example: NFPA-

33 for USA)

prior to installing, operating,

and/or servicing this equipment.

W A R N I N GW A R N I N G

W A R N I N G

> The hazards shown on the following

page may occur during the normal use of

this equipment. Please read the hazard

chart beginning on page 2.

W A R N I N GW A R N I N G

W A R N I N G

AH-07-01.8

Vector AA90 Applicators - Safety

AREAAREA

AREA

Tells where hazards

may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

Spray AreaSpray Area

Spray Area Fire Hazard

Improper or inadequate operation

and maintenance procedures will

cause a fire hazard.

Protection against inadvertent

arcing that is capable of causing

fire or explosion is lost if any safety

interlocks are disabled during

operation. Frequent power supply

shutdown indicates a problem in

the system requiring correction.

Fire extinguishing equipment must be present in the

spray area and tested periodically.

Spray areas must be kept clean to prevent the

accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be

turned off prior to cleaning, flushing or maintenance.

When using solvents for cleaning:

Those used for equipment flushing should have flash

points equal to or higher than those of the coating

material.

Those used for general cleaning must have flash

points above 100oF (37.8oC).

Spray booth ventilation must be kept at the rates

required by any country or local safety codes. In

addition, ventilation must be maintained during

cleaning operations using flammable or combustible

solvents.

Electrostatic arcing must be prevented.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only as

instructed.

Non-factory replacement parts or unauthorized

equipment modifications may cause fire or injury.

If used, the key switch bypass is intended for use only

during setup operations. Production should never be

done with safety interlocks disabled.

Never use equipment intended for use in waterborn

installations to spray solvent based materials.

The paint process and equipment should be set up

andoperatedinaccordancewithallapplicablecountry

safety codes.

AH-07-01.8

Vector AA90 Applicators - Safety

AREAAREA

AREA

Tells where hazards

may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

ElectricalElectrical

Electrical

EquipmentEquipment

Equipment

High voltage equipment is utilized.

Arcing in areas of flammable or

combustible materials may occur.

Personnel are exposed to high

voltage during operation and

maintenance.

Protection against inadvertent

arcing that may cause a fire or

explosion is lost if safety circuits

are disabled during operation.

Frequent power supply shutdown

indicates a problem in the system

which requires correction.

An electrical arc can ignite coating

materials and cause a fire or

explosion.

The power supply, optional remote control cabinet,

and all other electrical equipment must be located

outside Class I or II, Division 1 and 2 hazardous

areas. Refer to appropriate country safety codes.

Turn the power supply OFF before working on the

equipment.

Test only in areas free of flammable or combustible

material.

Testing may require high voltage to be on, but only as

instructed.

Production should never be done with the safety

circuits disabled.

Before turning the high voltage on, make sure no

objects are within the sparking distance.

ExplosionExplosion

Explosion

Hazard /Hazard /

Hazard /

IncompatibleIncompatible

Incompatible

MaterialsMaterials

Materials

Halogenatedhydrocarbonsolvents,

for example: methylene chloride

and 1,1,1, - Trichloroethane, are

not chemically compatible with the

aluminum that might be used in

many system components. The

chemical reaction caused by these

solvents reacting with aluminum

can become violent and lead to an

equipment explosion.

Aluminum is widely used in other spray application

equipment - such as material pumps, regulators,

valves, etc. Check all other equipment items before

use and make sure they can also be used safely with

these solvents. Read the label or data sheet for the

material you intend to spray. If in doubt as to whether

or not a coating or cleaning material is compatible,

contact your material supplier. Any other type of

solvent may be used with aluminum equipment.

Toxic SubstancesToxic Substances

Toxic Substances Certain material may be harmful if

inhaled, or if there is contact with

the skin.

Follow the requirements of the Material Safety Data

Sheet supplied by coating material manufacturer.

Adequate exhaust must be provided to keep the air

free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance

of inhaling sprayed materials. The mask must be

compatible with the material being sprayed and its

concentration. Equipment must be as prescribed by

an industrial hygienist or safety expert, and be

NIOSH approved.

AH-07-01.8

Vector AA90 Applicators - Safety

AREAAREA

AREA

Tells where hazards

may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

Spray AreaSpray Area

Spray Area Electrostatic Arcing Never operate the applicator without properly

grounding the following.

A. Operators

Operators must be grounded. Rubber soled

insulating shoes should not be worn. Grounding

leg straps may be used.

Operators must maintain contact with the

handle of the applicator. If work gloves are

used, the palm section should be cut out.

Operators must remove from themselves all

metal objects that are not grounded.

NOTE:NOTE:

NOTE: REFER TO APPLICABLE COUNTRY

GROUNDING CODES.

B. Parts being sprayed. Resistance between the

part and a grounded conveyor must not exceed

1 megohm.

C. Every metal and conductive object in the spray

area. This includes the booth, parts hangers,

fire extinguishers, conductive flooring, etc.

Grounded conductive flooring must be provided in the

spray area.

Turn off voltage at the power supply before flushing

out, cleaning, or removing any parts from the

applicator.

Never install an applicator into a fluid system using

an isolated solvent supply.

Do not touch applicator electrode while applicator is

energized.

AH-07-01.8

Vector AA90 Applicators - Safety

AREAAREA

AREA

Tells where hazards

may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

Improperoperationor maintenance

may create a hazard.

Personnelmustbeproperlytrained

in the use of this equipment.

Personnel must be given training in accordance with

the requirements of NFPA-33.

Instructions and safety precautions must be read and

understood prior to using this equipment.

Comply with appropriate local, state, and national

codes governing ventilation, fire protection, operation

maintenance, and housekeeping. Reference OSHA,

NFPA-33,andyourinsurancecompany requirements.

Always turn power to the power supply OFF, unplug

the electrical cord from its outlet, and remove the front

panel fuse, before opening the power supply door. If

necessary, lock the power supply out so that it cannot

be turned ON until the work is finished.

Whenever removing high voltage cables from

equipment, ground the contact end of the cable by

holding the cable such that the contact touches earth

ground for several seconds. Do not touch the contact

until it has been grounded. This will reduce the

possibility of residual charge causing electrical shock.

TheHighVoltageMultiplierAssemblycontainsenergy

storage components that can cause serious shock

injury, and therefore is not field repairable. Warranty

will be voided if the High Voltage Multiplier seal is

broken. If the High Voltage Multiplier is defective

contactyour authorized ITW Ransburg representative

for exchange or repair.

The High Voltage Multiplier and high voltage cable

contain significant capacitance that will store charge.

Allow approximately 10 seconds for this charge to

bleed off before opening the cabinet door or removing

the high voltage cable from the power supply or spray

applicator.

General Use andGeneral Use and

General Use and

MaintenanceMaintenance

Maintenance

AH-07-01.8

Vector AA90 Applicators - Safety

AREAAREA

AREA

Tells where hazards

may occur.

HAZARDHAZARD

HAZARD

Tells what the hazard is.

SAFEGUARDSSAFEGUARDS

SAFEGUARDS

Tells how to avoid the hazard.

Use of hand tools may cause

cumulative trauma disorders

(CTD's). CTD'sormusculoskeletal

disorders, involve damage to the

hands, wrists, elbows, shoulders,

neck and back. Carpal tunnel

syndrome and tendinitis (such as

tennis elbow or rotator cuff

syndrome)areexamplesofCTD's.

CTD's when using hand tools, tend

to affect the upper extremities.

Factors which may increase the

risk of developing a CTD include:

1. High frequency of the activity.

2. Excessive force, such as

gripping, pinching or pressing

with the hands and fingers.

3. Extreme or awkward finger,

wrist or arm positions.

4. Excessive duration of the

activity.

5. Tool vibration.

6. Repeated pressure on a

body part.

7. Working in cold temperatures.

Risk is reduced by avoiding or lessening the listed

hazards.

CTD's can also be caused by such activities as

sewing, golf, tennis and bowling, to name a few.

Pain, tingling, or numbness in the shoulder, forearm,

wrists, hands, or fingers, especially during the night,

may be early symptoms of a CTD. Do not ignore

them. Should you experience any such symptoms,

see a physician immediately. Other early symptoms

may include vague discomfort in the hand, loss of

manual dexterity, and nonspecific pain in the arm.

Ignoring early symptoms and continued repetitive

use of the arm, wrist and hand can lead to serious

disability.

General Use andGeneral Use and

General Use and

MaintenanceMaintenance

Maintenance

Personnel Safety/Personnel Safety/

Personnel Safety/

Fluid InjectionFluid Injection

Fluid Injection

HazardHazard

Hazard

(High Pressure

Equipment)

Fluid Injection Injury Never let any part of the body come in direct contact

with the fluid stream exiting from the nozzle. If fluid

leaks occur in the applicator or in the fluid delivery

components, depressurize fluid system before

servicing.

Never aim the applicator at any part of the body under

any circumstances.

If you are injured by high pressure fluid injection,

immediate medical treatment must be sought.

AH-07-01.8

Vector AA90 Applicators - Atex

EUROPEAN AEUROPEAN A

EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6

TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6

TEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6

The following instructions apply to equipment

covered by certificate number Sira 06ATEX5282X:

1. The equipment may be used with flammable

gases and vapors with apparatus groups II and

with temperature class T6.

2. The equipment is only certified for use in ambient

temperatures in the range +12.8°C to +40°C and

should not be used outside this range.

3. Installation shall be carried out by suitably trained

personnel in accordance with the applicable code

of practice e.g. EN 60079-14:1997.

4. Inspection and maintenance of this equipment

shall be carried out by suitably trained personnel

in accordance with the applicable code of practice

e.g. EN 60079-17.

5. Repair of this equipment shall be carried out by

suitable trained personnel in accordance with the

applicable code of practice e.g. EN 60079-19.

6. Putting into service, use, assembling, and

adjustment of the equipment shall be fitted by

suitably trained personnel in accordance with the

manufacturer's documentation.

Refer to the "Table of Contents" of this service

manual.

a. Installation

b. Operation

c. Maintenance

d. Parts Identification

7. Components to be incorporated into or used as

replacement parts of the equipment shall be fitted

by suitably trained personnel in accordance with

the manufacturer's documentation.

8. The certification of this equipment relies upon

the following materials used in its construction:

If the equipment is likely to come into contact with

aggressive substances, then it is the responsibility

of the user to take suitable precautions that prevent

it from being adversely affected, thus ensuring

thatthe type of protectionprovided by the equipment

is not compromised.

Aggressive substances: e.g. acidic liquids or

gases that may attack metals, or solvents that

may affect polymeric materials.

Suitable precautions: e.g. regular checks as part

of routine inspections or establishing from the

material's data sheets that it is resistant to specific

chemicals.

Refer to "Specifications" in the "Introduction"

section:

a. All fluid passages contain stainless steel or

nylon fittings.

b. High voltage cascade is encapsulated with

a solvent resistant epoxy.

9. A recapitulation of the certification marking is

detailed in the "Atex" section, on the next page,

label numbers: 79496, 79515, and 79612.

10. The characteristics of the equipment shall be

detailed e.g. electrical, pressure, and voltage

parameters.

The manufacturer should note that, on beingThe manufacturer should note that, on being

The manufacturer should note that, on being

put into service, the equipment must beput into service, the equipment must be

put into service, the equipment must be

accompanied by a translation of theaccompanied by a translation of the

accompanied by a translation of the

instructions in the language or languages ofinstructions in the language or languages of

instructions in the language or languages of

the country in which the equipment is to bethe country in which the equipment is to be

the country in which the equipment is to be

used and by the instructions in the originalused and by the instructions in the original

used and by the instructions in the original

language.language.

language.

AH-07-01.8

Vector AA90 Applicators - Atex

Label 79515Label 79515

Label 79515

Vector AA90 79580 and 79581ector AA90 79580 and 79581

ector AA90 79580 and 79581ector AA90 79580 and 79581

ector AA90 79580 and 79581

ATEX Product MarkingTEX Product Marking

TEX Product MarkingTEX Product Marking

TEX Product Marking

DefinitionsDefinitions

Definitions

Ex Certificate Number: Sira 06ATEX5282X

Sira = Notified Body performing EC-type

examination

06 = Year of certification

ATEX = Reference to ATEX Directive

5 = Protection Concept Code (code 5 is titled

Encapsulation)

282 = Document serial number

X = Special conditions for safe use apply

Special conditions for safe use:

The Vector 79581 AA90 Classic Series Applicator

shall only be used with associated 79344 Series

Power Supply.

TheVector 79580 AA90 Cascade Series Applicator

shall only be used with associated 79513 Series

Control Unit.

Product MarkingProduct Marking

Product Marking

II 2 GII 2 G

II 2 G

Ex = Specific marking of explosive protection

II = Equipment Group hazardous area charac-

teristics

2 = Equipment Category

G = Type of explosive atmosphere (gases, vapors,

or mists)

EEx 0.24mJEEx 0.24mJ

EEx 0.24mJ The Vector 79581 AA90 Classic

Series and 79580 Cascade Series Applicators

are suitable for use in automatic spraying

installations complying with EN 50176 as they are

a Type A class with a discharge energy limit of

0.24mJ.

Label 79612-01Label 79612-01

Label 79612-01

Label 79496Label 79496

Label 79496

Label 79612-02Label 79612-02

Label 79612-02

FM ConfigurationFM Configuration

FM Configuration

These applicators are FM approved when

configured to drawing 79952, 79953 shown on

pages 9 thru 12.

AH-07-01.8

CONFIGURATION DWG. 79952 REV A

"E" DESIGNATIONS

"B" DESIGNATIONS

"C" DESIGNATIONS

"A" DESIGNATIONS

"D" DESIGNATIONS

AH-07-01.8

CONFIGURATION DWG. 79952 REV A

OPTION "C" DESIGNATIONS

SPRAY TIP SIZE

1 FOR 0811 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0811

2 FOR 0813 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0813

3 FOR 1011 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1011

4 FOR 1015 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1015

OPTION "D" DESIGNATIONS

FLUID HOSE LENGTH

0 FOR NO FLUID HOSE

1 FOR 11m (36FT) FLUID HOSE-PART NUMBER: 7994-36

2 FOR 15m (50FT) FLUID HOSE-PART NUMBER: 7994-50

3 FOR 25m (75FT) FLUID HOSE-PART NUMBER: 7994-75

4 FOR 30m (100FT) FLUID HOSE-PART NUMBER: 7994-100

APPROVED SPARE TIP LIST

0509 TIP : 79691-0509, 0511 TIP : 79691-0511, 0513 TIP : 79691-0513

1009 TIP : 79691-1009, 1013 TIP : 79691-1013, 1018 TIP : 79691-1018, 1021 TIP : 79691-1021

1311 TIP : 79691-1311, 1313 TIP : 79691-1313, 1315 TIP : 79691-1315, 1318 TIP : 79691-1318

1511 TIP : 79691-1511, 1513 TIP : 79691-1513, 1515 TIP : 79691-1515, 1518 TIP : 79691-1518,

1521 TIP : 79691-1521

1715 TIP : 79691-1715

OPTION "E" DESIGNATIONS

CONTROL UNIT

0 FOR NO CONTROL UNIT

1 FOR DOMESTIC SALES, 110/120 V -PART NUMBER: 79513-1 31

2 FOR EXPORT SALES, 240V-50/60 Hz -PART NUMBER: 79513-132

OPTION "A" DESIGNATIONS

CABLE LENGTH

0 FOR NO CABLE

1 FOR 10 METER CABLE-PART NUMBER: 79338-10

2 FOR 15 METER CABLE-PART NUMBER: 79338-15

3 FOR 20 METER CABLE-PART NUMBER: 79338-10 (2)

4 FOR 25 METER CABLE-PART NUMBER: 79338-10 (1) & 793 38-15 (1)

5 FOR 30 METER CABLE-PART NUMBER: 79338-15 (2)

OPTION "B" DESIGNATIONS

TRIGGER TYPE

2 FOR TWO FINGER TRIGGER-PART NUMBER: 79325-12

4 FOR FOUR FINGER TRIGGER-PART NUMBER:79325-14

1010

AH-07-01.8

1111

CONFIGURATION DWG. 79953 REV A

"E" DESIGNATIONS

"B" DESIGNATIONS

"C" DESIGNATIONS

"A" DESIGNATIONS

"D" DESIGNATIONS

AH-07-01.8 1212

1212

CONFIGURATION DWG. 79953 REV A

OPTION "A" DESIGNATIONS

CABLE LENGTH

0 FOR NO CABLE

1 FOR 10 METER CABLE-PART NUMBER: 79519-10

2 FOR 15 METER CABLE-PART NUMBER: 79519-15

3 FOR 20 METER CABLE-PART NUMBER: 79519-20

4 FOR 25 METER CABLE-PART NUMBER: 79519-25

5 FOR 30 METER CABLE-PART NUMBER: 79519-30

OPTION "B" DESIGNATIONS

TRIGGER TYPE

2 FOR TWO FINGER TRIGGER-PART NUMBER: 79325-12

4 FOR FOUR FINGER TRIGGER-PART NUMBER:79325-14

OPTION "C" DESIGNATIONS

SPRAY TIP SIZE

1 FOR 0811 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0811

2 FOR 0813 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0813

3 FOR 1011 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1011

4 FOR 1015 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1015

OPTION "D" DESIGNATIONS

FLUID HOSE LENGTH

0 FOR NO FLUID HOSE

1 FOR 11m (36FT) FLUID HOSE-PART NUMBER: 7994-36

2 FOR 15m (50FT) FLUID HOSE-PART NUMBER: 7994-50

3 FOR 25m (75FT) FLUID HOSE-PART NUMBER: 7994-75

4 FOR 30m (100FT) FLUID HOSE-PART NUMBER: 7994-100

APPROVED SPARE TIP LIST

0509 TIP : 79691-0509, 0511 TIP : 79691-0511, 0513 TIP : 79691-0513

1009 TIP : 79691-1009, 1013 TIP : 79691-1013, 1018 TIP : 79691-1018, 1021 TIP : 79691-1021

1311 TIP : 79691-1311, 1313 TIP : 79691-1313, 1315 TIP : 79691-1315, 1318 TIP : 79691-1318

1511 TIP : 79691-1511, 1513 TIP : 79691-1513, 1515 TIP : 79691-1515, 1518 TIP : 79691-1518,

1521 TIP : 79691-1521

1715 TIP : 79691-1715

OPTION "E" DESIGNATIONS

CONTROL UNIT

0 FOR NO CONTROL UNIT

1 FOR 110/120 V-PART NUMBER: 79344-141

2 FOR 240V-50/60 Hz-PART NUMBER: 79344-142

AH-07-01.8

THE ITW RANSBURGTHE ITW RANSBURG

THE ITW RANSBURG

ELECTROSTELECTROST

ELECTROSTAA

ATICTIC

TICTIC

TIC

VECTOR AA90 PROCESSVECTOR AA90 PROCESS

VECTOR AA90 PROCESS

This is a combined air/airless method for

electrostatically applying coatings to objects. The

Vector AA90Vector AA90

Vector AA90

system applies a high voltage DC

charge to the applicator electrode, creating an

electrostatic field between the electrode and the

grounded target. The target is electrically grounded

through its support which may be either stationary

or moving.

A regulated high pressure fluid system delivers

coating material to the fluid nozzle and is atomized

by passing through an orifice under pressure. The

atomized spray particles become electrically

charged under the influence of the electrostatic

field surrounding the nozzle. The air supply to the

applicator aids in shaping the coating material into

a desired pattern. The charged particles are

attracted to and deposited on the target object.

The forces between the charged particles and the

grounded target are sufficient to turn most normal

overspray around and deposit it on the back

surface of the target. Therefore, a high percentage

of the coating is deposited on the target.

One of the many features of the Vector AA90

applicator system is that the electrical energy,

which is available from the resistive charging

electrode, is limited to the optimum level of safety

andefficiency. The system is incapable of releasing

sufficient electrical or thermal energy during normal

operating conditions to cause ignition of specific

hazardous materials in their most easily ignited

concentrations in air

The power supply provides voltage output to the

applicator and contains controls for AC on/off,

high voltage adjust, "one touch" triple setpoint, and

displays kV and μA in real time.

INTRODUCTIONINTRODUCTION

INTRODUCTION

Vector AA90 Applicators - Introduction

1313

> When more than one waterborne

applicator is fed from a common isolated

fluid supply, there is a potential for electri-

cal energy discharge through any other

applicators when one applicator is trig-

gered. Depending upon the system

capacity, this discharge could be hazard-

ous. Install only one spray applicator per

isolated fluid supply system.

W A R N I N GW A R N I N G

W A R N I N G

As the applicator electrode approaches ground,

the power supply and applicator circuitry cause

the high voltage to approach zero while the current

approaches its maximum value.

AH-07-01.8

Vector AA90 Applicators - Introduction

1414

NOTESNOTES

NOTES

AH-07-01.8

Vector AA90 Applicators - Introduction

1515

110/120 VAC

220/240 VAC

79513-131

79513-132

-85 kV DC

VoltageVoltage

Voltage

DesignationDesignation

Designation

MaximumMaximum

Maximum

OutputOutput

Output

90509050

9050

Part #Part #

Part #

Control Unit Inputs / OutputsControl Unit Inputs / Outputs

Control Unit Inputs / Outputs

79513-13X CONTROL79513-13X CONTROL

79513-13X CONTROL

UNIT ELECTRICALUNIT ELECTRICAL

UNIT ELECTRICAL

SPECIFICASPECIFICA

SPECIFICATIONSTIONS

TIONSTIONS

TIONS

Input Voltage:Input Voltage:

Input Voltage: 100-240 VAC

Current:Current:

Current: 1 A maximum RMS

Frequency:Frequency:

Frequency: 50/60 Hz

Wattage:Wattage:

Wattage: 40 watts (maximum)

Output Voltage:Output Voltage:

Output Voltage: 20 VDC maximum

Current:Current:

Current: 1A DC maximum

ElectricalElectrical

Electrical

Height:Height:

Height: 14.0cm (5.5-inches)

Width:Width:

Width: 21.6cm (8.5-inches)

Depth:Depth:

Depth: 19.1cm (7.5-inches)

Weight:Weight:

Weight: 3.4 Kg (7.5 lbs.)

PhysicalPhysical

Physical

Supply Air:Supply Air:

Supply Air: 6.9 bar (100 psig) maximum

PneumaticPneumatic

Pneumatic

SPECIFICASPECIFICA

SPECIFICATIONSTIONS

TIONSTIONS

TIONS

SOLSOL

SOLVENTBORNEVENTBORNE

VENTBORNEVENTBORNE

VENTBORNE

((

(CASCADE)CASCADE)

CASCADE)CASCADE)

CASCADE)

Fluid Pressure:Fluid Pressure:

Fluid Pressure: 193 bar (2800 psi)

(maximum)

Fluid Flow Rate:Fluid Flow Rate:

Fluid Flow Rate: Variable to 1,500 cc/minute

(spray tip dependent)

Air Pressure:Air Pressure:

Air Pressure: 6.9 bar

(0-100 psi) (maximum)

Applicator Length:Applicator Length:

Applicator Length: 25.9cm

(10.2-inches)

Weight:Weight:

Weight: 760g

(1.67 lbs.)

(Cascade)

Hose and Cable Lengths:Hose and Cable Lengths:

Hose and Cable Lengths: 10m, 15m, 20m,

25m, and 30m

Atomizer Assembly:Atomizer Assembly:

Atomizer Assembly: 79580-0XXXX

(See "Nozzle Selection Guide")

Operating Voltage:Operating Voltage:

Operating Voltage: 85 kV maximum

Current Output:Current Output:

Current Output:

Cascade:Cascade:

Cascade: 65microamperes maximum

Paint Resistance:*Paint Resistance:*

Paint Resistance:* .1 MΩ to ∞

Part Sprayability:Part Sprayability:

Part Sprayability: Determine sprayability of

part to be coated using

Model No. 76652 Test Equip-

ment

(See "Paint, HV & SCI Test Equipment" service

manual.)

Consumption:Consumption:

Consumption: 83 dB(A) @ 2.1 bar

(30 psig)

Wetted Parts:Wetted Parts:

Wetted Parts: Nylon, Acetal, Stainless

Steel, Teflon, and Carbide

*(Use Model No. 76652, Test Equipment)

Environmental/PhysicalEnvironmental/Physical

Environmental/Physical

ElectricalElectrical

Electrical

MechanicalMechanical

Mechanical

Sound LevelSound Level

Sound Level

79580-0XXXX

79513-131

79513-132

For Use WithFor Use With

For Use With

90509050

9050

Part #Part #

Part #

Control Unit / ApplicatorControl Unit / Applicator

Control Unit / Applicator

CombinationsCombinations

Combinations

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