Ransburg Vector AA90 Cascade User manual

VECTOR AA90 APPLICATORS
SERVICE MANUAL
AH-07-01.10
(Replaces AH-07-01.9)
MAY - 2015
Ransburg
IMPORTANT: Before using this equipment,
carefully read SAFETY PRECAUTIONS, starting
on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
Service Manual Price: $50.00 (U.S.)
MODELS:
79580 Vector Cascade
79581 Vector Classic

NOTE: This manual has been changed from revision AH-07-01.9 to revision AH-07-01.10.
Reasons for this change are noted under “Manual Change Summary” on page 57
of this manual.
Vector AA90 Applicators
AH-07-01.10

(Continued On Next Page)
SAFETY: 1-4
SAFETY PRECAUTIONS ......................................................................................................1
HAZARDS / SAFEGUARDS ..................................................................................................2-4
PAGE
ATEX/FM: 5-10
CONTENTS
EUROPEAN ATEX DIRECTIVE ............................................................................................5
EUROPEAN ATEX LABELS ..................................................................................................6
FM CONFIGURATION DRAWINGS ......................................................................................7-10
INTRODUCTION: 11-17
THE RANSBURG ELECTROSTATIC VECTOR AA90 PROCESS ........................................11
CASCADE
- SPECIFICATIONS SOLVENTBORNE (CASCADE) ........................................................12
- 80131-41X CONTROL UNIT ELECTRICAL SPECIFICATIONS .....................................12
- AA90 CASCADE SOLVENTBORNE ELECTROSTATIC SPRAY
APPLICATOR FEATURES - AIR ASSIST ........................................................................13
- 80131-13X CASCADE CONTROL UNIT FEATURES .....................................................14
CLASSIC
- SPECIFICATIONS SOLVENTBORNE (CLASSIC) ..........................................................15
- 80130-41X 9060 POWER SUPPLY ELECTRICAL SPECIFICATIONS ...........................15
- AA90 CLASSIC SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR
FEATURES - AIR ASSIST. ...............................................................................................16
- 80130-14X 9060 POWER SUPPLY FEATURES ............................................................17
INSTALLATION: 18-23
SAFE INSTALLATION .......................................................................................................... 18
TYPICAL AA90 CASCADE APPLICATOR INSTALLATION ................................................. 18-19
LOW VOLTAGE CABLE ........................................................................................................ 20
TYPICAL AA90 CLASSIC APPLICATOR INTALLATION ...................................................... 20-21
CLASSIC POWER SUPPLY INSTALLATION ....................................................................... 22
HIGH VOLTAGE CABLE ...................................................................................................... 22
FILTERS ............................................................................................................................... 23
LINE HOSE AIR / FLUID ...................................................................................................... 23
OPERATION: 24-32
SAFE OPERATION ...............................................................................................................24
THE RIGHT TECHNIQUE .....................................................................................................24-25
PREPARATION .....................................................................................................................25-26
POWERING UP CONTROL UNIT .........................................................................................27
BASIC OPERATION (CASCADE UNITS) .............................................................................27-28
Vector AA90 Applicators - Contents
AH-07-01.10

PAGE
CONTENTS (Cont.)
OPERATION (CONT.): 24-32
START UP (CLASSIC UNITS) ...............................................................................................29
SETTING AND ADJUSTING OUTPUT VOLTAGE ................................................................29
BASSIC OPERATIONS (CLASSIC UNITS) ..........................................................................29-30
TO REMOVE THE APPLICATOR FROM THE WORK SITE .................................................31
APPLICATOR REPAIR ..........................................................................................................32
EQUIPMENT REQUIRED .....................................................................................................32
SUITABLE SOLVENTS FOR CLEANING VECTOR AA90 APPLICATORS ..........................33
ROUTINE SCHEDULE ..........................................................................................................33-34
FLUSHING PROCEDURES ..................................................................................................35
APPLICATOR ASSEMBLY CLEANING PROCEDURE .........................................................35-42
TROUBLESHOOTING GUIDE ..............................................................................................43-45
MAINTENANCE: 33-45
PARTS IDENTIFICATION: 46-56
79580 VECTOR AA90 APPLICATOR MODEL IDENTIFICATION ........................................ 46
79581 VECTOR AA90 APPLICATOR MODEL IDENTIFICATION ........................................ 47
VECTOR AA90 CASCADE EXPLODED VIEW /PARTS LIST............................................... 48-49
VECTOR AA90 CLASSIC EXPLODED VIEW / PARTS LIST ............................................... 50-51
ACCESSORIES .................................................................................................................... 52
7994-XX FLUID LINE ........................................................................................................... 53
79575-00 AA90 NEEDLE SHAFT ......................................................................................... 53
FAN AIR VALVE COMPONENTS / PARTS LIST .................................................................. 54
AA90 APPLICATORS RECOMMENDED SPARE PARTS ................................................... 55
WARRANTY POLICIES: 56
LIMITED WARRANTY ...........................................................................................................56
Vector AA90 Applicators - Contents
AH-07-01.10

SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
Ransburg electrostatic coating system, read and
understand all of the technical and safety litera-
ture for your Ransburg products. This manual
contains information that is important for you to
know and understand. This information relates to
USER SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this informa-
tion, we use the following symbols. Please pay
particular attention to these sections.
A WARNING! States information to alert you
to a situation that might cause serious injury
if instructions are not followed.
A CAUTION! States information that tells how
to prevent damage to equipment or how to
avoid a situation that might cause minor injury.
A NOTE is information relevant to the proce-
dure in progress.
While this manual lists standard specications
and service procedures, some minor deviations
may be found between this literature and your
equipment. Differences in local codes and plant
requirements, material delivery requirements,
etc., make such variations inevitable. Compare
this manual with your system installation drawings
and appropriate Ransburg equipment manuals to
reconcile such differences.
Careful study and continued use of this manual will
provide a better understanding of the equipment
and process, resulting in more efcient operation,
longer trouble-free service and faster, easier trou-
bleshooting. If you do not have the manuals and
safety literature for your Ransburg system, contact
your local Ransburg representative or Ransburg.
SAFETY
The user MUST read and be familiar
with the Safety Section in this manual and
the Ransburg safety literature therein iden-
tied.
This hand held device is intended to be
used by trained personnel ONLY.
This manual MUST be read and thor-
oughly understood by ALL personnel who
operate, clean or maintain this equipment!
Special care should be taken to ensure that
the WARNINGS and safety requirements
for operating and servicing the equipment
are followed. The user should be aware of
and adhere to ALL local building and re
codes and ordinances as well as NFPA-
33 EN 50176 SAFETY STANDARD, or
applicable country safety standards pri-
or to installing, operating, and/or servicing
this equipment.
W A R N I N G
!
The hazards shown on the following
page may occur during the normal use of
this equipment. Please read the hazard
chart beginning on page 2.
W A R N I N G
!
Vector AA90 Applicators - Safety
1
AH-07-01.10

Spray Area
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Fire Hazard
Improper or inadequate
operation and maintenance
procedures will cause a re
hazard.
Protection against inadvertent
arcing that is capable of
causing re or explosion is lost
if any safety interlocks are
disabled during operation.
Frequent Power Supply or
Controller shutdown indicates
a problem in the system
requiring correction.
Fire extinguishing equipment must be present in
the spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be
turned off prior to cleaning, ushing or maintenance.
When using solvents for cleaning:
•Those used for equipment ushing should
have ash points equal to or higher than those
of the coating material.
•The ash point of the cleaning solvent shall
be at least 15° C (27° F) above the ambient
temperature. Otherwise, the cleaning process
must be carried out in an area with forced air
ventilation. It is the end users responsibility to
insure this condition is met.
Spray booth ventilation must be kept at the
rates required by NFPA-33, OSHA, country, and
local codes. In addition, ventilation must be
maintained during cleaning operations using
ammable or combustible solvents.
Electrostatic arcing must be prevented. Safe
sparking distance must be maintained between
the parts being coated and the applicator. A
distance of 1 inch for every 10KV of output
voltage is required at all times.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but
only as instructed.
Non-factory replacement parts or
unauthorized equipment modications may
cause re or injury.
If used, the key switch bypass is intended for use
only during setup operations. Production should
never be done with safety interlocks disabled.
Never use equipment intended for use in
waterborne installations to spray solvent based
materials.
The paint process and equipment should be
set up and operated in accordance with NFPA-
33, NEC, OSHA, local, country, and European
Health and Safety Norms.
Vector AA90 Applicators - Safety
2
AH-07-01.10

AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Electrical
Equipment
High voltage equipment is uti-
lized. Arcing in areas of am-
mable or combustible mat-erials
may occur. Personnel are
exposed to high voltage during
operation and maintenance.
Protection against inadvertent
arcing that may cause a re or
explosion is lost if safety circuits
are disabled during operation.
An electrical arc can ignite coat-
ing materials and cause a re or
explosion.
Turn the power module OFF before working on
the equipment.
Test only in areas free of ammable or combus-
tible material.
Testing may require high voltage to be on, but
only as instructed.
Production should never be done with the safety
circuits disabled.
Before turning the high voltage on, make sure
no objects are within the sparking distance.
Explosion Hazard /
Incompatible Ma-
terials
Halogenated hydrocarbon sol-
vents, for example: methylene
chloride and 1,1,1, - Trichlo-
roethane, are not chemically
compatible with the aluminum
that might be used in many sys-
tem components. The chemical
reaction caused by these sol-
vents reacting with aluminum
can become violent and lead to
an equipment explosion.
Spray applicators require that aluminum inlet ttings
be replaced with stainless steel. (See "Accesso-
ries" list) Aluminum is widely used in other spray
application equipment - such as material pumps,
regulators, valves, etc. Check all other equipment
items before use and make sure they can also be
used safely with these solvents. Read the label
or data sheet for the material you intend to spray.
If in doubt as to whether or not a coating or clean-
ing material is compatible, contact your material
supplier. Any other type of solvent may be used
with aluminum equipment.
Certain material may be harmful
if inhaled, or if there is contact
with the skin.
Follow the requirements of the Material Safety Data
Sheet supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the
air free of accumulations of toxic materials.
Use a mask or respirator whenever there is a
chance of inhaling sprayed materials. The mask
must be compatible with the material being sprayed
and its concentration. Equipment must be as pre-
scribed by an industrial hygienist or safety expert,
and be approved.
Toxic
Substances
Vector AA90 Applicators - Safety
3
AH-07-01.10

AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area
General Use and
Maintenance
Electrostatic Arcing Never operate the applicator without properly
grounding the following.
A. Operators
Operators must be grounded. Rubber soled
insulating shoes should not be worn. Grounding
leg or wrist straps may be used.
Operators must maintain contact with the handle
of the applicator. If work gloves are used, the
palm section must be cut out.
Operators must remove from themselves all
metal objects that are not grounded.
NOTE: REFER TO NFPA-33 REGARDING
OPERATOR GROUNDING OR SPECIFIC COUN-
TRY SAFETY CODE.
B. Parts being sprayed. Resistance between the
part and a grounded conveyor must not exceed
1 megohm.
C. Every metal and conductive object in the spray
area. This includes the booth, parts hangers,
re extinguishers, conductive ooring, etc.
Grounded conductive ooring must be provided
in the spray area.
Turn off voltage at the power module before ush-
ing out, cleaning, or removing any parts from the
applicator.
Never install an applicator into a uid system using
an isolated solvent supply.
Do not touch applicator electrode while applicator
is energized.
Improper operation or mainte-
nance may create a hazard.
Personnel must be properly
trained in the use of this equip-
ment.
Personnel must be given training in accordance
with the requirements of NFPA-33.
Instructions and safety precautions must be read
and understood prior to using this equipment.
Comply with appropriate local, state, and national
codes governing ventilation, re protection, oper-
ation maintenance, and housekeeping.
Vector AA90 Applicators - Safety
4
AH-07-01.10

EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6
The following instructions apply to equipment
covered by certicate number Sira 06ATEX5282X:
1. The equipment may be used with ammable
gases and vapors with apparatus groups II and
with temperature class T6.
2. The equipment is only certied for use in ambi-
ent temperatures in the range +12.8°C to +40°C
and should not be used outside this range.
3. Installation shall be carried out by suitably trained
personnel in accordance with the applicable code
of practice e.g. EN 60079-14:1997.
4. Inspection and maintenance of this equipment
shall be carried out by suitably trained personnel
in accordance with the applicable code of practice
e.g. EN 60079-17.
5. Repair of this equipment shall be carried out by
suitable trained personnel in accordance with the
applicable code of practice e.g. EN 60079-19.
6. Putting into service, use, assembling, and
adjustment of the equipment shall be tted by
suitably trained personnel in accordance with the
manufacturer's documentation.
Refer to the "Table of Contents" of this service
manual.
a. Installation
b. Operation
c. Maintenance
d. Parts Identication
7. Components to be incorporated into or used as
replacement parts of the equipment shall be tted
by suitably trained personnel in accordance with
the manufacturer's documentation.
8. The certication of this equipment relies upon
the following materials used in its construction:
If the equipment is likely to come into contact with
aggressive substances, then it is the responsibility
of the user to take suitable precautions that prevent
it from being adversely affected, thus ensuring that
the type of protection provided by the equipment
is not compromised.
Aggressive substances: e.g. acidic liquids or
gases that may attack metals, or solvents that
may affect polymeric materials.
Suitable precautions: e.g. regular checks as
part of routine inspections or establishing from
the material's data sheets that it is resistant to
specic chemicals.
Refer to "Specications" in the "Introduction"
section:
a. All uid passages contain stainless steel
or
nylon ttings.
b. High voltage cascade is encapsulated with
a solvent resistant epoxy.
9. A recapitulation of the certication marking is
detailed in the "Atex" section, on the next page,
label numbers: 79496, 79515, and 79612.
10. The characteristics of the equipment shall
be detailed e.g. electrical, pressure, and voltage
parameters.
The manufacturer should note that, on being
put into service, the equipment must be ac-
companied by a translation of the instructions
in the language or languages of the country in
which the equipment is to be used and by the
instructions in the original language.
Vector AA90 Applicators - Atex
5
AH-07-01.10

Label 79515
Vector AA90 79580 and 79581
ATEX Product Marking Denitions
Ex Certicate Number: Sira 06ATEX5282X
Sira = Notied Body performing EC-type examination
06 = Year of certication
ATEX = Reference to ATEX Directive
5 = Protection Concept Code (code 5 is titled
Encapsulation)
282 = Document serial number
X = Special conditions for safe use apply
Special conditions for safe use:
The Vector 79581AA90 Classic SeriesApplicator
shall only be used with associated 80130 Series
Power Supply.
The Vector 79580AA90 Cascade SeriesApplicator
shall only be used with associated 80131 Series
Control Unit.
Product Marking
II 2 G
Ex = Specic marking of explosive protection
II = EquipmentGrouphazardous area charac-teristics
2 = Equipment Category
G = Type of explosive atmosphere (gases, vapors,
or mists)
EEx 0.24mJ The Vector 79581 AA90 Classic
Series and 79580 Cascade SeriesApplicators are
suitable for use in automatic spraying installations
complying with EN 50176 as they are a Type A
class with a discharge energy limit of 0.24mJ.
Label 79612-01
Label 79612-02
FM Conguration
These applicators are FM approved when cong-
ured to drawing 79952, 79953 shown on pages
9 thru 12.
E N 50 050 COM P L I ANT
Label 80082
Label 80081
Label 80108
Vector AA90 Applicators - Atex
6
AH-07-01.10

CONFIGURATION DWG. 79952 REV A
"E" DESIGNATIONS
"B" DESIGNATIONS
"C" DESIGNATIONS
"A" DESIGNATIONS
"D" DESIGNATIONS
Vector AA90 Applicators - Atex
7
AH-07-01.10

CONFIGURATION DWG. 79952 REV A
OPTION "C" DESIGNATIONS
SPRAY TIP SIZE
1 FOR 0811 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0811
2 FOR 0813 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0813
3 FOR 1011 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1011
4 FOR 1015 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1015
OPTION "D" DESIGNATIONS
FLUID HOSE LENGTH
0 FOR NO FLUID HOSE
1 FOR 11m (36FT) FLUID HOSE-PART NUMBER: 7994-36
2 FOR 15m (50FT) FLUID HOSE-PART NUMBER: 7994-50
3 FOR 25m (75FT) FLUID HOSE-PART NUMBER: 7994-75
4 FOR 30m (100FT) FLUID HOSE-PART NUMBER: 7994-100
APPROVED SPARE TIP LIST
0509 TIP : 79691-0509, 0511 TIP : 79691-0511, 0513 TIP : 79691-0513
1009 TIP : 79691-1009, 1013 TIP : 79691-1013, 1018 TIP : 79691-1018, 1021 TIP : 79691-1021
1311 TIP : 79691-1311, 1313 TIP : 79691-1313, 1315 TIP : 79691-1315, 1318 TIP : 79691-1318
1511 TIP : 79691-1511, 1513 TIP : 79691-1513, 1515 TIP : 79691-1515, 1518 TIP : 79691-1518,
1521 TIP : 79691-1521
1715 TIP : 79691-1715
OPTION "E" DESIGNATIONS
CONTROL UNIT
OPTION "A" DESIGNATIONS
CABLE LENGTH
0 FOR NO CABLE
1 FOR 10 METER CABLE-PART NUMBER: 79338-10
2 FOR 15 METER CABLE-PART NUMBER: 79338-15
3 FOR 20 METER CABLE-PART NUMBER: 79338-10 (2)
4 FOR 25 METER CABLE-PART NUMBER: 79338-10 (1) & 793 38-15 (1)
5 FOR 30 METER CABLE-PART NUMBER: 79338-15 (2)
OPTION "B" DESIGNATIONS
TRIGGER TYPE
2 FOR TWO FINGER TRIGGER-PART NUMBER: 79325-12
0 FOR NO CONTROL UNIT
1 FOR DOMESTIC SALES, 110/120 V-PART NUMBER: 80131-411
2 FOR EUROPE, 240V-50/60 Hz -PART NUMBER: 80131-412
3 FOR CHINA, 240V-50/60 Hz - PART NUMBER: 80131-413
Vector AA90 Applicators - Atex
8
AH-07-01.10

CONFIGURATION DWG. 79953 REV A
"E" DESIGNATIONS
"B" DESIGNATIONS
"C" DESIGNATIONS
"A" DESIGNATIONS
"D" DESIGNATIONS
Vector AA90 Applicators - Atex
9
AH-07-01.10

CONFIGURATION DWG. 79953 REV
A
OPTION "A" DESIGNATIONS
CABLE LENGTH
0 FOR NO CABLE
1 FOR 10 METER CABLE-PART NUMBER: 79519-10
2 FOR 15 METER CABLE-PART NUMBER: 79519-15
3 FOR 20 METER CABLE-PART NUMBER: 79519-20
4 FOR 25 METER CABLE-PART NUMBER: 79519-25
5 FOR 30 METER CABLE-PART NUMBER: 79519-30
OPTION "B" DESIGNATIONS
TRIGGER TYPE
2
FOR TWO FINGER TRIGGER-PART NUMBER: 79325-12
OPTION "C" DESIGNATIONS
SPRAY TIP SIZE
1 FOR 0811 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0811
2 FOR 0813 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-0813
3 FOR 1011 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1011
4 FOR 1015 TIP WITHOUT PREORIFICE-PART NUMBER: 79691-1015
OPTION "D" DESIGNATIONS
FLUID HOSE LENGTH
0 FOR NO FLUID HOSE
1 FOR 11m (36FT) FLUID HOSE-PART NUMBER: 7994-36
2 FOR 15m (50FT) FLUID HOSE-PART NUMBER: 7994-50
3 FOR 25m (75FT) FLUID HOSE-PART NUMBER: 7994-75
4 FOR 30m (100FT) FLUID HOSE-PART NUMBER: 7994-100
APPROVED SPARE TIP LIST
0509 TIP : 79691-0509, 0511 TIP : 79691-0511, 0513 TIP : 79691-0513
1009 TIP : 79691-1009, 1013 TIP : 79691-1013, 1018 TIP : 79691-1018, 1021 TIP : 79691-1021
1311 TIP : 79691-1311, 1313 TIP : 79691-1313, 1315 TIP : 79691-1315, 1318 TIP : 79691-1318
1511 TIP : 79691-1511, 1513 TIP : 79691-1513, 1515 TIP : 79691-1515, 1518 TIP : 79691-1518,
1521 TIP : 79691-1521
1715 TIP : 79691-1715
OPTION "E" DESIGNATIONS
CONTROL UNIT
0 FOR NO CONTROL UNIT
1 FOR DOMESTIC SALES, 110/120 V-PART NUMBER: 80130-411
2 FOR EUROPE, 240V-50/60 Hz -PART NUMBER: 80130-412
3 FOR CHINA, 240V-50/60 Hz - PART NUMBER: 80130-413
Vector AA90 Applicators - Atex
10
AH-07-01.10

THE RANSBURG
ELECTROSTATIC
VECTOR AA90 PROCESS
This is a combined air/airless method for electro-
statically applying coatings to objects. The Vector
AA90 system applies a high voltage DC charge to
the applicator electrode, creating an electrostatic
eld between the electrode and the grounded tar-
get. The target is electrically grounded through its
support which may be either stationary or moving.
A regulated high pressure uid system delivers
coating material to the uid nozzle and is atomized
by passing through an orice under pressure.
The atomized spray particles become electrically
charged under the inuence of the electrostatic
eld surrounding the nozzle. The air supply to
the applicator aids in shaping the coating material
into a desired pattern. The charged particles are
attracted to and deposited on the target object.
The forces between the charged particles and the
grounded target are sufcient to turn most normal
overspray around and deposit it on the back sur-
face of the target. Therefore, a high percentage
of the coating is deposited on the target.
One of the many features of the Vector AA90
applicator system is that the electrical energy,
which is available from the resistive charging
electrode, is limited to the optimum level of safety
and efciency. The system is incapable of releas-
ing sufcient electrical or thermal energy during
normal operating conditions to cause ignition of
specic hazardous materials in their most easily
ignited concentrations in air
.
INTRODUCTION
> When more than one waterborne
applicator is fed from a common isolat-
ed uid supply, there is a potential for
electrical energy discharge through any
other applicators when one applicator is
triggered. Depending upon the system
capacity, this discharge could be hazard-
ous. Install only one spray applicator per
isolated uid supply system.
W A R N I N G
!
The power supply provides voltage output to the
applicator and contains controls for AC on/off,
high voltage adjust, "one touch" triple setpoint,
and displays kV and µA in real time.
As the applicator electrode approaches ground,
the power supply and applicator circuitry cause
the high voltage to approach zero while the current
approaches its maximum value.
Vector AA90 Applicators - Introduction
11
AH-07-01.10

110/120 VAC
220/240 VAC EURO
220/240 VAC CHINA
80131-41X
80131-412
80131-413
-85 kV DC
-85 kV DC
-85 kV DC
Voltage
Designation
Maximum
Output
9060
Part #
Control Unit Inputs / Outputs
80131-41X CONTROL UNIT
ELECTRICAL
SPECIFICATIONS
Input Voltage: 100-240 VAC
Current: 1 A maximum RMS
Frequency: 50/60 Hz
Wattage: 40 watts (maximum)
Output Voltage: 20 VDC maximum
Current: 1A DC maximum
Electrical
Height: 14.0cm (5.5-inches)
Width: 21.6cm (8.5-inches)
Depth: 19.1cm (7.5-inches)
Weight: 3.4 Kg (7.5 lbs.)
Physical
Supply Air: 6.9 bar (100 psig) maximum
Pneumatic
SPECIFICATIONS
SOLVENTBORNE
(CASCADE)
Fluid Pressure: 193 bar (2800 psi)
(maximum)
Fluid Flow Rate: Variable to 1,500 cc/minute
(spray tip dependent)
Air Pressure: 6.9 bar
(0-100 psi) (maximum)
Applicator Length: 25.9cm
(10.2-inches)
Weight: 760g
(1.67 lbs.)
(Cascade)
Hose and Cable Lengths: 10m, 15m, 20m,
25m, and 30m
Atomizer Assembly: 79580-0XXXX
(See "Nozzle Selection Guide")
Operating Voltage: 85 kV maximum
Current Output:
Cascade: 65 microamperes maximum
Paint Resistance:* .1 MW to ∞
Part Sprayability: Determine sprayability of
part to be coated using
Model No. 76652 Test
Equipment
(See "Paint, HV & SCI Test Equipment" service
manual.)
Consumption: 83 dB(A) @ 2.1 bar
(30 psig)
Wetted Parts: Nylon, Acetal, Stainless
Steel, PTFE, and Carbide
*(Use Model No. 76652, Test Equipment)
Environmental/Physical
Electrical
Mechanical
Sound Level
79580-0XXXX80131-41X
For Use With
9060
Part #
Control Unit / Applicator
Combinations
Vector AA90 Applicators - Introduction
12
AH-07-01.10

Figure 1: AA90 Cascade Solventborne Electrostatic Spray Applicator Features - Air Assist
1
2
3
4
5
No. Description
Cap/Electrode
Barrel, HP
Replaceable Hook
Fan Air Adjust
2-Finger Trigger
AA90 CASCADE SOLVENTBORNE ELECTROSTATIC SPRAY
APPLICATOR FEATURES - AIR ASSIST
6
7
8
9
10
No. Description
Trigger Lock Assembly
Fluid Hose Connection
Air Inlet Connection
Low Voltage Cable Connection
kV Setpoint Switch/Microamp Display
Vector AA90 Applicators - Introduction
13
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Figure 2: 80131-13X Cascade Control Unit Features
1
2
3
4
5
6
No. Description
Setpoint Adjust Buttons
kV Setpoint Adjust Button
kV Meter
HV On Indicator
µA Meter
Local/Remote Mode Indicator
80131-41X 9060 CASCADE CONTROL UNIT FEATURES
7
8
9
10
11
12
No. Description
Interlock Connector
AC Line Connector
Fuses
Ground Lug
Standard I/O Connector
Low Voltage Cable Connector
Vector AA90 Applicators - Introduction
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SPECIFICATIONS
SOLVENTBORNE
(CLASSIC)
Fluid Pressure: 193 bar (2800 psi)
(maximum)
Fluid Flow Rate: Variable to 1,500 cc/minute
(spray tip dependent)
Air Pressure: 6.9 bar
(0-100 psi) (maximum)
Applicator Length: 2.59cm
(10.2-inches)
Weight: 687.5g
(1.52 lbs.)
(Classic)
Hose and Cable Lengths: 10m, 15m, 20m,
25m, and 30m
Atomizer Assembly: 79581-0XXXX
(See "Nozzle Selection Guide")
Operating Voltage: 85 kV maximum
Current Output:
Classic: 90 microamperes maximum
Paint Resistance:* .1 MW to ∞
Part Sprayability: Determine sprayability of
part to be coated using
Model No. 76652 Test
Equipment
(See "Paint, HV and SCI Test Equipment" service
manaul.)
Consumption: 83.2 dB(A) @ 2.1 bar
(30 psig)
Wetted Parts: Nylon, Acetal, Stainless
Steel, PTFE, and Carbide
*(Use Model No. 76652, Test Equipment)
Environmental/Physical
Electrical
Mechanical
Sound Level
80130-41X 9060 POWER
SUPPLY ELECTRICAL
SPECIFICATIONS
Input Voltage: 100-240 VAC
Current: 1 A maximum RMS
Frequency: 50/60 Hz
Wattage: 40 watts (maximum)
Output Voltage: 20-85 kV DC
Current: 90 microamps (maximum)
Electrical
Height: 16.5cm (6.5-inches)
Width: 37.8cm (14.9-inches)
Depth: 30.7cm (12.1-inches)
Weight: 10.2 Kg (22.5 lbs.)
Physical
Weight: 6.9 bar
(100 psig) (maximum)
Pneumatic
110/120 VAC
220/240 VAC EURO
220/240 VAC CHINA
80130-411
80130-412
80130-413
-85 kV DC
-85 kV DC
-85 kV DC
Voltage
Designation
Maximum
Output
9060
Part #
Control Unit Inputs / Outputs
79581-0XXXX80130-414
For Use With
9060
Part #
Control Unit / Applicator
Combinations
Vector AA90 Applicators - Introduction
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Figure 3: AA90 Classic Solventborne Electrostatic Spray Applicator Features - Air Assist
1
2
3
4
5
No. Description
Cap/Electrode
Barrel, HP
Replaceable Hook
Fan Air Adjust
2-Finger Trigger
AA90 CLASSIC SOLVENTBORNE ELECTROSTATIC
SPRAY APPLICATOR FEATURES - AIR ASSIST
6
7
8
9
No. Description
Trigger Lock Assembly
Fluid Hose Connection
Air Inlet Connections
High Voltage Cable Connection
Vector AA90 Applicators - Introduction
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