Rapid Spray SPOT RANGER Service manual

SPoT RANGER
OPERATORS HANDBOOK
CODES:
60L - SVR060L0083
90L - SVR090L0083

Rapid Spray Buddy® Smart Reel Operators Handbook
Rapid Spray Equipment by Rapid Spray
CONTENTS
01 Introduction
02 Product Risk Assessment
03 Assembly
06 Operation
06 Mixing & Filling
07 Spraying
08 Spraying cont.
11 Calibration Guidelines for Spray Guns
11 Maintenance
12 Exploded Diagram of all Models
15 Delavan Pump Breakdown
11 Spray Gun Breakdown
12 Accessories
12 Warranty
15 Warranty Registration

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
1
INTRODUCTION
Congratulations on your purchase of a Rapid Spray 12V Spot Ranger Sprayer which has
been designed for eortless spraying of herbicides and pesticides.
The design of the tank enables the unit to be mounted onto the cargo rack of an ATV or on
the back of a utility vehicle, trailer or tractor or such like vehicle.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
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1. When mounting to any vehicle ensure that you have read the Vehicle Owner’s Manual
and that you comply with all the weight restrictions as specified by the vehicle
manufacturer, as overloading can cause injury or death.
2. To ensure your own safety and that of your employees if applicable you must comply
with all relevant environmental, work place health and safety legislation and codes of
practice.
3. Select and wear appropriate Personal Protection Equipment in accordance with
the label of the product you intend using and your own safe work practices.
4. Care should be taken when spraying in windy conditions as spray dri may contaminate
the air and may eect the operator or damage adjacent non-target vegetation.
5. Once the spraying operation has been completed, decontaminate the spray tank and
spray accessories. Dispose of rinsing’s in compliance with current environmental, work
place health and safety regulations.
6. Personal Protection Equipment must still be worn while decontaminating your hose reel
as per warning at 3 above.
WARNINGS

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
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PRODUCT RISK ASSESSMENT
TASK HAZARDS RISK CONTROL MEASURES
1. Partially fill the
tank with water,
connect the battery (if
applicable) and test
the spray unit.
Manual handling;
slips, trips or falls;
finger jammed;
electric shock or
electrocution.
Medium Concentrate on tasks; follow safe
manual handling techniques: - don’t
li on your own if > 20kg, bend knees
& keep back straight; keep fingers
clear; keep unit at least 8m way
from overhead power lines; ensure
AS 3760:2001 Testing Electrical
Equipment applies; water away from
electrical sources.
2. Check weather and
weather and select the
appropriate PPE to suit
the chemicals to be
used.
Manual handling;
slips, trips and falls.
Low Put on PPE as per the chemical
requirements in the Material Safety
Data Sheet - coveralls, gloves, safety,
footwear, glasses and respirator;
follow safe manual handling
procedures: don’t li on your own if
> 20kg, bend knees and keep back
straight.
3. Mix chemicals and
fill spray tank units.
As above; spray dri,
chemical spillage,
emission of vapours
or flammability;
weather; untrained
visitors.
Medium As above; user trained in the state’s
chemical mixing & administration
course e.g. Chem Cert; follow the
relevant Environment Protection
Authority requirements, fire
extinguisher present; keep visitors
away from the job unless wearing
full PPE.
4. Use spray unit. As above; loss of
load; work in heat
and cold; noise;
exceed load limit
of vehicle; hose
entanglement;
terrain and slopes
High As above; wear clothes to suit heat &
cold; wear hearing protection if pump
noise > 85 dBa; follow manufacturer’s
safe operation instructions for
the vehicle & the spray unit; don’t
overload-water weighs 1kg per 1 litre;
secure load to vehicle; hose tidy.
5. Clean up,
maintenance and
storage.
As above. Low As above; continue to wear PPE for
clean up, store tank in a dry, well
ventilated area.
5. Once the spraying operation has been
completed, decontaminate the spray tank
and spray accessories. Dispose of rinsing’s
in compliance with current environmental,
work place health and safety regulations.
6. Personal Protection Equipment must
still be worn while decontaminating your
hose reel as per warning at 3 above.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
4
ASSEMBLY
The following steps are given as a guide to assemble your
spot sprayer:
1. Check inside tank for any foreign objects.
2. Remove hose wraps, screws clamps, bungee cords
and gauge from parts bag.
3. Install hose wraps and bungee cords using screws
provided, taking care not to over tighten the screws.
4. Attach hose to the discharge port of the regulator
using worm drive clamp provided.
5. Install drain bung.
6. Fit lid on top of tank.
OPERATION
The following steps are given as a guide to operate your Spot Ranger sprayer.
• When mounting sprayer to vehicle using a ratchet tie-down strap, check that the spray
tank is still secure aer the first 15 minutes of operation and re-tighten if necessary.
• Partially fill the tank with clean water.
• Connect the battery clips to a 12V DC power supply (red to positive terminal, black to
negative terminal) ensuring suicient current capability (amps) to suit the pump. The
pump’s maximum amperage requirement is shown on its name plate.
• In order to prime the system and enable the pump to reach full pressure, depress the
hand lance trigger to release trapped air. The pump may automatically switch o when
the hand lance trigger is released.
• Pump cycling may occur with insuicient nozzle delivery. This continual switching on
and o will reduce battery and motor life. Should this occur, adjust the setting of the
nozzle tip or the regulator until the cycling stops.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
5
MIXING & FILLING
The following steps are given as a guide to mixing and filling your Spot Ranger sprayer.
• Read the product and follow the instructions carefully, taking special note with regard
to the order in which the products are added to the tank.
• Calibrate the sprayer according to recognized calibration method using water only.
Calibration must be done with the nozzle tip that has been selected for the spraying
task.
• Measure out the correct quantity of pesticides using clean measuring jugs used only for
this purpose.
• Half fill the sprayer with clean water then add the measured pesticide.
• Rinse out the measuring jug and empty container and pour all rinsing’s into the spray
tank. Agitate by stirring with a suitable round edged paddle.
• Top up the tank with water to the required level, ensure that the tank is not over-filled
and the outside is clean and dry before handling.
• Safely dispose of empty containers in compliance with current regulations.
• Mixing sites must be well away from watercourses and other environmental sensitive
areas. Children and animals must be kept away.
SPRAYING
The following steps are given as a guide to spraying with your Spot Ranger sprayer.
Planning to Spray Safely
• Before commencing spraying, plan the work eectively to reduce potential
contamination.
• Wind direction and speed must be taken into account. Avoid spraying on still, hot and
sunny days or when wind speed exceeds 6.5km/h.
• Do not spray if the operator, bystanders, watercourses or any non-target vegetation
appears to be in danger from spray dri contamination.
• Dri can be reduced by lower nozzle height, lower pressures or by fitting larger nozzles.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
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Setting up your Sprayer & Adjusting the Regulator
• Prior to commencing spraying, you will need to adjust the regulator knob (blue) to suit
the desired pressure and spraying style.
• Winding the regulator clockwise will increase spraying pressure. Winding it counter
clockwise will return liquid to the tank, increasing mixing and reducing spraying
pressure.
• To begin, turn on the pump and activate the trigger or boom valve. Adjust the regulator
to achieve the desired pressure on the gauge. Turn o the hand wand/boom valve
and check to ensure the pump is not turning rapidly on & o or cycling. If the pump is
cycling, you will need to reduce the spraying pressure slightly until this stops.
NOTE: To operate the hand spray wand on-demand (where the pump activates only when
the trigger is pulled), wind the regulator counter clockwise completely until it stops. No
water can return to the tank and the pump pressure switch will control pump operation.
When Spraying
• Spraying at a constant speed (as used during calibration) and shut o the hand lance
trigger at the end of each swath or before changing direction.
• Work in parallel lines at the correct spacing when spraying large area – this is better
than moving the hand lance from side to side in a swinging movement which causes
damage by overdosing.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
7
CALIBRATION GUIDELINES FOR SPRAY GUNS
Non-calibrated spray nozzles can lead to inaccurate application rates, spray patterns and
droplet size, which can reduce herbicide eectiveness. The first and most important step in
sprayer calibration is to choose the correct nozzle type and size for your application.
Nozzles and Pressures for Dierent Spray Volumes
SPRAY VOLUME NOZZLE DIAMETER OUTPUT PRESSURE PSI
(L/ha) (mm) (L/min) (kpa)
1000 - 2000 D4 1.6 2.5 400 57
1500 - 3000 D5 2.0 3.8 500 71
2000 - 4000 D6 2.4 5.5 600 85
3000 - 6000 D7 2.8 7.8 700 100
4000 - 8000 D8 3.2 8.6 800 114
Prior to spraying, select a bush to spray and decide what shape the weed can be
categorized as (either dome or cylindrical). Spray that bush normally to achieve good
coverage to the point of run-o. Time how long it took you to spray. Repeat this process
spraying into a bucket. Measure the spray volume and compare this with the recommended
spray and water rate using the tables attached.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
8
MAINTENANCE
The following steps are given as a guide to maintain your Spot Ranger:
• Aer use, the sprayer must be thoroughly decontaminated including tank, pump,
hoses and hand lance to avoid damage to crops from harmful spray residue and to the
sprayer from corrosion or abrasion.
• Aer spraying, flush the tank, hose and hand lance by running it with clean water plus a
recommended cleaning fluid. It is best to clean sprayers in the field or area just treated.
• The suction strainer attached to the pump suction line should be cleaned periodically.
Unscrew lid, remove filter and flush with clean running water.
• Nozzle filters (if fitted), nozzle tips, nozzle caps and gaskets should be cleaned by
soaking in water, brushing with a nozzle brush and allowed to dry. Never blow through
nozzles with your mouth, nor use wire or pins to clear any blockages.
• When storing your spot sprayer ensure that it is clean and dry and kept in a well
ventilated place.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
9
EXPLODED DIAGRAM OF ALL MODELS
For all SVR models 60L - 90L with 12V pump.
NB: tank pictured is not indicative of every model, but basic equipment is the same.
ITEM DESCRIPTION PART NO. QTY
1Powerjet spray gun
(700mm) AHG110T 1
260L Spot Ranger
95L Spot Ranger
AMPTC00060TT
AMPTC00095TT 1
3Delavan 7802 12V pump
(8.3L/min 60psi) APD0083Q 1
4 150mm screw lid ARLP150AV 1
5 2.4m 12V electrical leads ATCWL02412VSA 1
6 Suction foot filter (10mm) ATPFFB10 1
7Quick attach pressure
regulator ATRV07B027LQ12 1
8Quick attach 12mm
threaded elbow COP5DFE12M 1
9Hose clamp - 10-16mm
worm drive CFCWZ1016MM 4
10 Hose clamp - 12-22mm
worm drive CFCWZ1222MM 1
1
12
14
8
913
2
7
16
11
4
3
At end of hose
10
6
17
20
21
15
1918 &
Around base of hose
entering tank
5
Leads not pictured
ITEM DESCRIPTION PART NO. QTY
11 Gauge 0-100psi to suit SVS
12V sprayers CFGD100P08B 1
12  inch drain bung CFNB20M 1
13 15mm  miniBall valve
M/F CFVBB012M012F 1
14 M5 x 25 pan phillips metal
thr zinc CHLM05M025Z 4
15 Bungy Loop (200mm
nominal length) CHYL210MM 2
16 10mm spray hose CUY30010NNX6 6
17 12mm spray hose CUY58012MM 1
18 5/8 inch top hat grommet CYGTE15 1
19 3/4 inch top hat grommet CYGTE20 1
20 Hose wrap for Spot Ranger CHKHPX2 SET
21 M6 x 30 pan phillips metal
thr zinc

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
10
DELAVAN PUMP BREAKDOWN
6
5
1
5
4
3
2
ITEM DESCRIPTION PART NO. QTY
1 Complete pump housing assembly* CDPPHA4782F 1
2 Mounting screws (8-32 x 1) N/A 4
3 Mounting screws (10-32 x 1)N/A 3
4 Pressure switch* CDP7800PSW100 1
5 Slide connectors N/A 2
6 12V DC Motor (7800 series w/ connector, no switch) N/A 1
* Available as spare parts.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
11
DELAVAN PUMP BREAKDOWN
1
2
ITEM DESCRIPTION PART NO. QTY
1 Repair kit to suit AHG108, AHG109, AHG110 and AHG111 Powerjet spray guns CPLK108R SET
2Brass nozzle to suit AHG108, AHG109, AHG110, AHG111 and AHG112
Powerjet/Rapidjet spray guns CPLP108N 1
* Are included in CPLK108R repair kit

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
12
ACCESSORIES
ZERO TURN TRAILER KIT - ATK055095TZ
• Long drawbar for extra sharp turning up
to 90°
• Excellent ground clearance with wide
track for greater stability
• Sturdy powder coated steel frame with
10° pneumatic tyres
• Compatible with 60L and 95L
• Three sizes: 2m, 3m and 4m spray width
Pictured with 95L tank and 2m boom
ATV MOUNTING KIT - ATK055095A
• Easy ATV mounting system with 90°
angle design with versatility
• Powder coated steel construction
guarantees superior load bearing
SILVER SELECTION BOOMS - ABS020, ABS030, ABS040
• Three sizes: 2m, 3m and 4m spray width
• Fitted with deflector type spray nozzles at 1m
spacings
• 3m and 4m booms have spring loaded positive
action breakaway and vertical fold capacity
• Powder coated steel construction
• Some assembly required
2m
3m
4m
GEOLAST DIAPHRAGM - CDP53LA002
• Geolast diaphragm available for use with
diesel based sprays

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
13
WARRANTY
Warranty Policies and Procedures
The following warranty is the only warranty applicable to RAPID SPRAY products, and to the
maximum extent permitted by law, overrides any other conditions or warranties Expressed
or implied on RAPID SPRAY products.
Other than legislative obligations to the contrary, RAPID SPRAY will not be liable for and
incidental or consequential damages arising from the ownership or use of a product. No
person, including any dealer or representative of RAPID SPRAY is authorized to make any
representation or warranty on behalf of RAPID SPRAY in addition or inconsistent with these
provisions. Purchasers to whom these provisions apply agree to hold RAPID SPRAY not
liable for claims by their customers in excess of the obligations of RAPID SPRAY expressly set
forth herein.
NOTE: All tank and spray systems must have their warranty activated by returning warranty
card located at the end of this document within 21 days of purchase by the end user.
The Warranty
All products sold by RAPID SPRAY are guaranteed to be free from defect in materials
workmanship or manufacture for a period of 12 months from the initial date of purchase,
excepting the following exclusions;
Any parts/products found by RAPID SPRAY to be defective, either in material or
workmanship will be replaced or repaired within this period, at no cost to the initial
purchaser if following conditions are met:
• The item has been operated in accordance with all instructions and warnings
provided
• Item is still owned and operated by the original purchaser - proof of purchase is
required to obtain warranty

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray
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Abuse
Failure as a result of neglect, such as improper
operation. Lack of maintenance or continued
operation aer discovery of a defect that leads to
further damage
Alterations Any unauthorized alteration, modification,
attachments or unauthorized repair to equipment.
Clean-up Time
RAPID SPRAY does not pay for cleaning of products,
parts or accessories or work area before or aer the
warranty repair.
Damage
Damages or machine/component failure caused by
carelessness/recklessness or accidental damage,
improper operation, excessive speed, inappropriate
storage or transportation.
Environmental Conditions &
Application
Deteriorated or failed components such as o-rings,
diaphragms, hoses, seals and connections damaged
by corrosive chemicals, dirt and sand, excessive
heat, moisture or other environmental impacts.
Warranty determination on these type of failures
will be made by RAPID SPRAY, only aer inspection
of the failed component.
Inability | Unsuitability
In no event shall RAPID SPRAY be liable to any
person for indirect or consequential damages or for
injury or commercial loss resulting from any use or
inability to use any RAPID SPRAY product.
Maintenance
Component failure due to failure to perform
maintenance services such as, oil and grease
changes/top-ups, failure to clean tanks, pumps
filters, nozzles and spray lines. Failure to tighten or
replace loose or missing bolts, nuts, fittings, shields
and covers.
Non-Genuine Parts
Use of parts other than RAPID SPRAY parts for repair
of warranted items will automatically negate any
warranty. Warranted components must be replaced
with genuine parts.
The following things are expressly excluded from the above warranty.

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
15

WARRANTY REGISTRATION
You can register online at www.rapidspray.net/resources/warranty-registration or
complete all the details below and post this form back to:
Rapid Spray, PO Box 3119, Singleton NSW 2330
Model ...................................................... Serial No .....................................................
Purchased From ............................................................................................................
(Dealer Name & Town)
Purchaser’s Name .........................................................................................................
Purchaser’s Address ......................................................................................................
.........................................................................................................................................
Purchaser’s Phone Number ..........................................................................................
Disclaimer: If you don’t want us to keep you informed of new products, please tick
the following circle:

To help us help you further, please complete the following:
Purchaser’s Age
Up to 25
25 - 40
41 - 55
Over 55
What influenced you to purchase a Rapid Spray product?
Received Catalogue Better features than competitor product
Newspaper advertisement Quality & reliability
Magazine advertisement Price
Dealer recommendation Past experience with Rapid Spray products
Friends recommendation Other......................................................
Principal Usage
Commercial farm Town council
Hobby farm Hire company
Industrial Home
Other...............................................................
What other Rapid Spray products do you use?
Spray tanks Boom sprayers
Cartage tanks Bertolini pumps & controllers
Diesel tanks Inter knapsacks | Compression sprayers
Fire fighting Other......................................................

Rapid Spray Spot Ranger Operators Handbook
Rapid Spray Equipment by Rapid Spray REVA 11/05/2018
17
Principal Usage
Commercial farm Town council
Hobby farm Hire company
Industrial Home
Other...............................................................

Call us on 1800 011 000 or
visit www.rapidspray.net
35 Enterprise Cres, Singleton NSW 2330
PO BOX 3119 Singleton NSW 2330
Telephone: [phone]
Facsimile: 02 6571 2951
Rapid Spray Liquid Management Systems