RAS MULTIBEND 9000 User manual

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OPERATOR'S MANUAL
SAFETY AND OPERATION
INSTRUCTIONS
*
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FOLDING MACHINE
RAS 74.20-25-30-40
MULTIBEND 9OOO
3/93
US-execution
7032 SINDELfINEEN
POSTFACH 369
RICI.IARD-WAGNER.STR. 4- I O
TEL. 0703 I -6 I 8-0
TELEFM 7073r-618-185
TEIETEK 703 I 108 rqs
REINHARDT
MASCHINENBAU
G M BH

OPERATING MANUAL
SAFETY AND OPERATING
INSTRUCTIONS
for
***MULTIBEND 9000***
RAS 7 4.20-7 4,25-7 4.30-7 4.40
09.93
US-execution
,t

IRASI
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1
CONTENTS
TECHNICAL DATA
1.1 RATINGS
1.2 SUITABLEAPPLICATIONS
SAFETY
2.1 OCCUPATIONAL SAFEW SYMBOL
2.2 CAUTION SYMBOL
2.3 GENERAL HMARDS IF SAFEry DIRECTIVES
ARE NOT OBSERVED
2.4 SAFETY.CONSCIOUS OPERATION
2.5 OCCUPATIONAL SAFEW DIRECTIVES
1-1
1-1
1€
2-1
2-1
2-1
3-1
3-'t
3-2
3€
3.4
3-15
2
3.1
3.2
3.3
3.4
3.5
2-2
2-3
24
3RECEIVING INSPECTION, TRANSPORT,
CLEANING, INSTALLATION AND COMMISIONING
RECEIVING INSPECTION
TRANSPORT
CLEANING THE MACHINE
INSTALLING THE MACHINE
FITTING THE REAR PLATE STOP
RAS 74.20-40
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Februar 22, 1994 l-1 ntl ll TlEtEi,tt1 annn

CONTENTS
4. MAINTENANCE
4.1 NOTES
4.2 LUBRICATION
4.g CHECKING THE OIL LEVEL, CHANGTNG THE OIL,
REPLACING THE FILTER
4.g.1 CHECKING THE OIL LEVEL, CHANGING THE OIL
4.3.2 CHANGING THE FILTER
4.4 REPLACING THE FILTER MAT
4.5 SERVOMOTOR
4.6 GENERAL TECHNICAL INFORMATION
5. ELECTRICALEQUIPMENT
RAS
4-1
4-2
/t€
H
44
4-6
+7
+7
4€
5.1
5.2
5.3
5.4
SAFETY DIRECTIVES
MAINS CONNECTION
FOOTSWITCH
5.3.1 FUNCTION OF THE FOOT SWITCH
OVERLOAD PROTECTION
5-l
5-1
ffi
5€
5-7
5-9
RAS 74.20.40
t.
l-2 S€ptemb€r 7, 1993

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6WORKING WITH THE MACHINE
6.1 OCCUPATIONALSAFETYDIRECTIVES
6.2 WORKING DIRECTIVES
6.2.1 FOLDING MATERIALS.OFDIFFFRENTI.ENGTHS
6.2.2 AUTOMATIC FOLDING SEQUENCE
6.2.3 ADJUSTIN.IG TI..IE SAFETf DEVICE $-OR MAX. BENDiNG ANGLE
6.2.4 BEND]NG CHEEK SETTING
6.2.5 LOWER CHEEK SETTING
6.2.6 SETTING VALUES FORTHE LOWER CHEEK
AND BENDING CHEEK
6.2,7 ADJUSTING PROGRAMMABLE LOWER CHEEK
AND BENDING CHEEK
6.2.8 IMPRESSIONBENDING
6.2.9 REPLACING THE RAIL
6.2.10 CORRECTING THE STOP DIMENSIONS
6.2.11 PARALLEL POSITION OFTHE STOP
AUXILIARY EQUIPMENT
7.1 TWGPERSON OPERATION USING FOOT SWITCH
7.2 AUTOMATIC TOOL SYSTEM wlTH AUTOMATIC CLAMPING
7.2,1 GENERAL
7.2.2 FITTING AND REMOVING THE TOOLS
7.2.3 SCALE AT UPPER BEAM
'CNC-COLOURGRAPHIC-CONTROLLER MULTIBEND 9OOO-
-Refer to the separate rnanual-
"6-1
s1
6€
64
6-5
6-6
6-8
6-10
6-11
6-13
6-14
6-1 5
6-20
6-21
7-1
7-1
74
74
7-5
7-8
RAS 74.2G40
MULTIBEND 9OOO
I
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7
Aplil 26, 1994 l-3

ANNEXES
ANNEXES
CRANE SUSPENSION WITHOUT REAR STOP
CRANE SUSPENSION WITH REAR STOP
CRANE SUSPENSION - STOP (2 sheets)
FOUNDATION PLAN
INSTALLATION PLAN
LUBRICATI NG I NSTRUCTIONS
LEGEND OF SYMBOLS FOR THE LUBRICATION INSTRUCTIONS
LUBRICANT CHART
EXAMPLE OF BENDING SETTINGS
DRAWING . SWITCHGEAR CABINET RAS 74.20.40
PERFORMANCE CHARTS
HYDRAULIC PLAN
PNEUMATIC PLAN WITH LIST OF EQUIPMENT
INSTALLATION AND OPERATING INSTRUCTIONS FOR CONDITIONERS
LEGEND OF SYMBOLS FOR RATING PLATES
CIRCUIT DIAGRAMS
OPERATING INSTRUCTIONS FOR THE SIEMENS SERVOMOTOR
SEPARATE OPERATING INSTRUCTIONS FOR THE
"C NC-COLOU RG RAP H IC.CONTROLLER M U LTI BEN D 9OOO" "
OPERATING INSTRUCTION FOR UNITEK ANALOGUE
REGULATION ELECTRONICS FOR MOTOR CONTROL UNITS
RAS 74.20-40
Itr il TrErtrNn onnn l-4 SeptgmberT, 1993

INASI
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1. TECHNICAL DATA
1.1. RATINGS
RAS v4_20 "f4.25 7t1.30 74.40
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Usefullength
Max. sheet thickness for -
58000 lb/in2 refened to the inches
standard 45o upper cheek rail
and the 1.18" wide bending rail.
Max. permitted sheet thicknesb
may be reduced for special rails
Min. permitted bending radius
Min. permitled inner shoulder
height
Max. opening width of the upper inches
cheek referred to the standard
45"upper cheek rail
Regulating range of the bending inches
and lower cheeks, bending angle degrees
Max. bending speed degrees/s.
Max. uppercheekspeed
- DOWN
.UP
ATTENTION!
inches 80.3" 1 00" 126" 159.9"
0.197" 0.177. 0.159" 0.1 19"
1.25 x sheet thickn
inches approx. 6 x sheet thiskngss -
inches/s.
inches/s.
15.75"
3.1str _
0-180
74_
1.57il _
3.62il _
For blanks with a higher tensile strength than 59000 lbsfin2, the
max. admissibile sheet thickness will be reduced, correspond-
ing to the attached capacity diagranns.
RAS 74.2G40
MULTIBEND 9OOO
September 7, 19!13 1-l

TECHNICAL DATA RAS
STOP
Stop depth inches
Regulating sPeed inches/s.
Required compressed air supply lbs/in2
Net weight
For stop width
1 18.1"
For stop width
157.5"
STANDARD ACCESSORIES:
-11
refer to the foundation Plan -
9700 10600 11700 13900
(4400) (4800) (5300) (6300)
10270 11195 123r',0
(4660) (5070) (55e0)
145r''O
(65s0)
1 5040
(6820)
0.4" - 61 "
7.87"
87
(260) (270) MO
(2e0)
640
(2eo)
1140
(520)
45
1.18"
Connected ioad aPProx.
Dimensions
Net weight
without stoP
Net weight
with sioP
For stop width
118.1"
For stop width
157.s',
Angle rail
Bending railwidth
RAS 74.20-40
MULTIBEND 9OOO
KW
lbs
(kg)
lbs
(kg)
lbs
(kg)
lbs
(kg)
lbs
(kg)
lbs
(kg)
lbs
(kg)
595
570
degrees
inches
1-2 S€ptemberT,1993

I EGHNICAL DATA
1.2. SUITABLE APPLICATIONS
The folding machine has been designed exclusively for the standard application of folding
sheet-metalparts made of steel or nonferrous metals.
The perforrnance chart for the respective type of miachine must be used to determine the rnax.
permitted sheet lhickness (refer to the Annex to this operating manual).
Any other application is regarded as being unsuitable. The nrranufacturer cannot accept liability
for any darnage resulting thereof - this is at the use/s ourn risk.
Suitable application also includes observance of the operating, maintenance and repair conditi-
ons prescribed by the manufacturer.
The folding machine nny only be used, serviced or repaired by personnel who are familiar with
it and who have been informed of the associated dangers.
The relevant accident prevention regulations and other generally acknowledged safety regulati-
ons must be observed.
The manufacturer cannot accept liability for any damage resulling from unauthorized modificati-
ons to the machine.
RAS 74.2G40
MULTIBEND 9OOO
IHAUI
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S€ptEmb€r 7, 1993 1-3

TECHNICAL DATA
Notes:
RAS 74.20-40
MULTIBEND 9OOO 1-4 September 7, 19!r3