Rayco RCT150A User manual

RCT150A
PARTS MANUAL
RAYCO MANUFACTURING © 2019 ALL RIGHTS RESERVED
PRINTED IN USA
INDEX: PMRCT150A-19
Serial Number RCT150A0010719 and Above

RCT150A PARTS MANUAL
2
This manual is published by Rayco Manufacturing, Inc. for the
benefit of the users of Rayco products. Rayco Manufacturing,
Inc. has made every effort to ensure that this manual is
correct and up to date at the time of publication. However,
due to continuous improvements, Rayco Manufacturing, Inc.
reserves the right to make changes in the contents, at any
time, without notice or obligation.
Each machine shipped contains operation, maintenance
& parts manuals to familiarize the operator with the proper
operating, lubricating and maintenance instructions. This
helps to ensure the best possible performance and service
from the machine. Read and understand all instructions before
attempting to operate this machine. This manual should be
readily available for reference at all times. Additional copies
of this manual may be purchased from Rayco.
This Rayco machine was designed and manufactured by
Rayco Manufacturing, Inc., Wooster, Ohio. Due to continuous
improvements, Rayco reserves the right to make changes
in engineering, design and specifications, or discontinue
manufacture, at any time, without notice or obligation.
NOTICE:
Maintenance and Repairs should ONLY be performed by a trained
specialists or qualified person.
Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.
Contents
CALIFORNIA PROPOSITION 65
WARNING THIS MACHINE AND ITS
CONSTIUENTS ARE KNOWN IN THE STATE
OF CALIFORNIA TO CAUSE CANCER AND
REPRODUCTIVE HARM.
VISIT WWW.P65WARNINGS.CA.GOV

RCT150A PARTS MANUAL
800.392.2686 3
Content
Literature Information
The operators manual should be stored in the operator’s
compartment in the literature holder storage area. Rayco
provides a binder to hold the Operator Service Manual, Parts
Manual, Engine Manual along with other component manuals.
These manuals contain safety information, operation
instruction, transportation information, lubrication information
and maintenance information.
Some photographs or illustrations in the publication show
details of attachments that can be different from your machine.
Guards and covers might have been removed for illustrative
purposes. Continuing improvementmay have caused changes
to your machine which may not be included in this publication.
Continuing improvement and advancement of product
design might have caused changes to your machine which
are not included in this publication. Read, study and keep
this manual with the machine.
Whenever a question arises regarding your machine, of this
publication, please consult your Rayco dealer for the latest
available information.
Safety
The safety section lists basic safety precautions. In addition,
this section may include text and locations of warning signs
and labels used on the machine.
Read and understand the basic precautions listed in the
safety section before operating or performing lubrication,
maintenance and repair on this machine.
Parts
Parts are readilyfound through illustrations withaccompanying
Rayco part numbers. The machine assembly is listed by basic
groups to enable ease of finding parts.
Please consult your local Rayco Dealer or local Engine
Manufacturer Dealer for obtaining engine parts and service.
Operation
The operation section is a reference for the new operator
and a refresher for the experienced operator. This section
includes a discussion of gauges, switches, machine controls,
attachment controls, transportation and towing information.
Photographs and illustrations guide the operator through
correct procedures of checking, starting, operating and
stopping the machine.
Operating techniques outlined in this publication are basic.
Skill and techniques develop as the operator gains knowledge
of the machine and its capabilities.
Maintenance
The maintenance section is a guide to equipment care.
The Maintenance Interval Schedule lists the items to be
maintained at a specific service interval. The Maintenance
Interval Schedule lists the page number for the step-by-
step instructions required to accomplish the scheduled
maintenance procedure.
Maintenance Intervals
Use the service hour meter to determine servicing intervals.
Calendar intervals shown (daily, weekly, monthly, etc.) can be
used instead of service hour meter intervals if they provide
more convenient servicing schedules and approximate the
indicated service hour meter reading. Recommended service
should always be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating conditions,
more frequent lubrication than is specified in the maintenance
intervals chart might be necessary.
Perform service on items at multiples of the original
requirement. For example, at every 100 service hours, also
service those items listed under every 50 service hours and
every 10 service hours or daily.

RCT150A PARTS MANUAL
4
Information
A Description of the Machine
For carrying larger payloads, the RCT150A answers the call
with capacity to carry 15,000-pound (6,804 kg). Its 275 hp
engine provides more horsepower than other machines in its
class. Reliable Rexroth hydraulic pumps provide exceptional
service life and arebacked byRexroth’s global service network.
The RCT150A’s design offers unrestricted access to engine
and hydraulic components for ease of serviceability. 28-inch
wide rubber tracks yield ground pressure of just 4.0 psi when
loaded. Powerful, 2-speed track drives achieve travel speeds
of 4.1 mph in low and 6.8 mph in high.
The RCT150A is also built with the operator in mind. Its
spacious cabin features heat and A/C as well as an opening
front window that doubles as an escape path and a high-
backed, air-ride suspension seat that’s heated and has
adjustable arm rests. The machine’s propel is controlled
by a single joystick, for ease of operation and controlled
response. A color display panel keeps operator alert to
engine performance and machine vitals.
The RCT150A Crawler Truck comes with a dump bed with
removable sides or as a cab & chassis that can be out outfitted
to meet the customer’s needs. It can accept a broad range
of truck beds/bodies, or fitted with equipment to perform
specialized tasks, such as drill rigs, aerial lifts, cranes, etc.
Auxiliary hydraulics can easily be added to the engine’s pump
drive or in line with propel pumps.

RCT150A PARTS MANUAL
800.392.2686 5
Information
Machine Specs
Updated 1.28.2018 EGR
Page 2of 4
The following specifications shall constitute minimum requirements for a Tracked Carrier with rubber tracks and a 275HP
Diesel Engine.
Bidders shall show in the right hand column, under “we will furnish”, how the unit proposed meets or exceeds this
specification.
General - RCT150
We Will Furnish
Operating Height: 120” (297.2cm)
Ground Clearance: 20” (50.8cm)
Length Carrier only: 224” (569cm)
Width: 101.5” (257.8cm)
Weight Carrier only: 20,500lbs (9,299 kg)
Max Carrying Capacity: 15,000lbs (6800kg)
Finish: Yellow and Black Powder Coat Paint
Engine
We Will Furnish
Model: Caterpillar C7.1B, Tier 4 Final, Twin Turbocharged
Number of cylinders: 6
Bore: 4.13” (105mm)
Stroke: 5.32” (135mm)
Displacement: 434 cu. in / 7.1L
Gross HP at maximum no load RPM: 275HP @2200 RPM
Maximum rated torque: 927lb-ft (1257 N-m)@1400 RPM
Cooling medium: Liquid cooled radiator
Air Cleaner: Dry type with Pre-Cleaner and Safety Element
Oil Filter: Spin-on type
Engine Oil Capacity: HI level- 17 Quarts (16.1L)
LOW Level- 15 Quarts (14.2L)
Operating Angles: Front Up-41°, Down-47°, Sides-41°
Fuel Tank Capacity: 55 gallons (208L)
Electrical System: 12 volts/100 Amp Alternator
Master Electrical Switch
Valves: Overhead Displacement
Battery: (2) 1000 CCA
Tractor Design
We Will Furnish
Large Front Step
Grab Handles
Removable Floor Plan (Battery access)
Easy-Fill Hydraulic and Fuel Tanks
(4) Recessed Front LED Lights
Backup Alarm
RH side Spot Mirror
Rear 2.5" Receiver Hitch
Fire Extinguisher, 2.5lb
Pilot Operated Joystick Controls
Suspension Seat
Undercarriage
We Will Furnish
Suspension Bogey-Style
Track Roller Frame,
Updated 1.28.2018 EGR
Page 2of 4
The following specifications shall constitute minimum requirements for a Tracked Carrier with rubber tracks and a 275HP
Diesel Engine.
Bidders shall show in the right hand column, under “we will furnish”, how the unit proposed meets or exceeds this
specification.
General - RCT150
We Will Furnish
Operating Height: 120” (297.2cm)
Ground Clearance: 20” (50.8cm)
Length Carrier only: 224” (569cm)
Width: 101.5” (257.8cm)
Weight Carrier only: 20,500lbs (9,299 kg)
Max Carrying Capacity: 15,000lbs (6800kg)
Finish: Yellow and Black Powder Coat Paint
Engine
We Will Furnish
Model: Caterpillar C7.1B, Tier 4 Final, Twin Turbocharged
Number of cylinders: 6
Bore: 4.13” (105mm)
Stroke: 5.32” (135mm)
Displacement: 434 cu. in / 7.1L
Gross HP at maximum no load RPM: 275HP @2200 RPM
Maximum rated torque: 927lb-ft (1257 N-m)@1400 RPM
Cooling medium: Liquid cooled radiator
Air Cleaner: Dry type with Pre-Cleaner and Safety Element
Oil Filter: Spin-on type
Engine Oil Capacity: HI level- 17 Quarts (16.1L)
LOW Level- 15 Quarts (14.2L)
Operating Angles: Front Up-41°, Down-47°, Sides-41°
Fuel Tank Capacity: 55 gallons (208L)
Electrical System: 12 volts/100 Amp Alternator
Master Electrical Switch
Valves: Overhead Displacement
Battery: (2) 1000 CCA
Tractor Design
We Will Furnish
Large Front Step
Grab Handles
Removable Floor Plan (Battery access)
Easy-Fill Hydraulic and Fuel Tanks
(4) Recessed Front LED Lights
Backup Alarm
RH side Spot Mirror
Rear 2.5" Receiver Hitch
Fire Extinguisher, 2.5lb
Pilot Operated Joystick Controls
Suspension Seat
Undercarriage
We Will Furnish
Suspension Bogey-Style
Track Roller Frame,
Updated 1.28.2018 EGR
Page 3of 4
Rollers and Idlers, Lifetime Lubrication
Drive Sprocket, 20 Tooth
Track Rollers: 8 each side
Track: Rubber, 700mm (27.72”) x 100 x 98
Ground Pressure Carrier only: 2.28psi (15.7kPa)
Ground Pressure Max Carrying Capacity: 4 psi (27.6kPa)
Travel Speed
We Will Furnish
High Range: 6.8MPH Maximum
Low Range: 4.1MPH Maximum
CAN Display Panel
We Will Furnish
Fuel Level
Engine Coolant Temperature
Tachometer
Voltmeter
Hour Meter
Diesel Exhaust Fluid Level
Hydraulic Oil Temperature
Throttle Raise/Lower
Two Speed Hi/Low
Safety Shutdowns
We Will Furnish
Caterpillar J1939 Engine Shutdowns
Hydraulic System
We Will Furnish
Closed Loop
O-ring Face Seal, Hose and Fittings
Hydraulic Reservoir: 27 Gallons (102.2L)
Oil Type: Megaflow™ AW HVI Hydraulic Oil 46
Cooling System
We Will Furnish
Front mounted Hydraulic Cooler
Easy Remove Pre-Screen
Primary Engine Radiator Core in Front
Engine Sucker Fan
RCT150 Dump Bed
We Will Furnish
(2) Dump Cylinders:4" bore x 30" stroke
Bed Internal dimensions: 122" long x 94" wide x 14” tall
4 Cubic Yard Capacity
Height of bedsides: 14"
Weight of 10’ dump bed and Track Carrier: 23,900lbs
(10,841kg)
Angle of dump: 58 degrees
Flip down Bedsides
Tailgate with auto tailgate latch
Bed safety pin lock
Operator protection screen/canopy
Updated 1.28.2018 EGR
Page 3of 4
Rollers and Idlers, Lifetime Lubrication
Drive Sprocket, 20 Tooth
Track Rollers: 8 each side
Track: Rubber, 700mm (27.72”) x 100 x 98
Ground Pressure Carrier only: 2.28psi (15.7kPa)
Ground Pressure Max Carrying Capacity: 4 psi (27.6kPa)
Travel Speed
We Will Furnish
High Range: 6.8MPH Maximum
Low Range: 4.1MPH Maximum
CAN Display Panel
We Will Furnish
Fuel Level
Engine Coolant Temperature
Tachometer
Voltmeter
Hour Meter
Diesel Exhaust Fluid Level
Hydraulic Oil Temperature
Throttle Raise/Lower
Two Speed Hi/Low
Safety Shutdowns
We Will Furnish
Caterpillar J1939 Engine Shutdowns
Hydraulic System
We Will Furnish
Closed Loop
O-ring Face Seal, Hose and Fittings
Hydraulic Reservoir: 27 Gallons (102.2L)
Oil Type: Megaflow™ AW HVI Hydraulic Oil 46
Cooling System
We Will Furnish
Front mounted Hydraulic Cooler
Easy Remove Pre-Screen
Primary Engine Radiator Core in Front
Engine Sucker Fan
RCT150 Dump Bed
We Will Furnish
(2) Dump Cylinders:4" bore x 30" stroke
Bed Internal dimensions: 122" long x 94" wide x 14” tall
4 Cubic Yard Capacity
Height of bedsides: 14"
Weight of 10’ dump bed and Track Carrier: 23,900lbs
(10,841kg)
Angle of dump: 58 degrees
Flip down Bedsides
Tailgate with auto tailgate latch
Bed safety pin lock
Operator protection screen/canopy
Updated 1.28.2018 EGR
Page 3of 4
Rollers and Idlers, Lifetime Lubrication
Drive Sprocket, 20 Tooth
Track Rollers: 8 each side
Track: Rubber, 700mm (27.72”) x 100 x 98
Ground Pressure Carrier only: 2.28psi (15.7kPa)
Ground Pressure Max Carrying Capacity: 4 psi (27.6kPa)
Travel Speed
We Will Furnish
High Range: 6.8MPH Maximum
Low Range: 4.1MPH Maximum
CAN Display Panel
We Will Furnish
Fuel Level
Engine Coolant Temperature
Tachometer
Voltmeter
Hour Meter
Diesel Exhaust Fluid Level
Hydraulic Oil Temperature
Throttle Raise/Lower
Two Speed Hi/Low
Safety Shutdowns
We Will Furnish
Caterpillar J1939 Engine Shutdowns
Hydraulic System
We Will Furnish
Closed Loop
O-ring Face Seal, Hose and Fittings
Hydraulic Reservoir: 27 Gallons (102.2L)
Oil Type: Megaflow™ AW HVI Hydraulic Oil 46
Cooling System
We Will Furnish
Front mounted Hydraulic Cooler
Easy Remove Pre-Screen
Primary Engine Radiator Core in Front
Engine Sucker Fan
RCT150 Dump Bed
We Will Furnish
(2) Dump Cylinders:4" bore x 30" stroke
Bed Internal dimensions: 122" long x 94" wide x 14” tall
4 Cubic Yard Capacity
Height of bedsides: 14"
Weight of 10’ dump bed and Track Carrier: 23,900lbs
(10,841kg)
Angle of dump: 58 degrees
Flip down Bedsides
Tailgate with auto tailgate latch
Bed safety pin lock
Operator protection screen/canopy
Updated 1.28.2018 EGR
Page 3of 4
Rollers and Idlers, Lifetime Lubrication
Drive Sprocket, 20 Tooth
Track Rollers: 8 each side
Track: Rubber, 700mm (27.72”) x 100 x 98
Ground Pressure Carrier only: 2.28psi (15.7kPa)
Ground Pressure Max Carrying Capacity: 4 psi (27.6kPa)
Travel Speed
We Will Furnish
High Range: 6.8MPH Maximum
Low Range: 4.1MPH Maximum
CAN Display Panel
We Will Furnish
Fuel Level
Engine Coolant Temperature
Tachometer
Voltmeter
Hour Meter
Diesel Exhaust Fluid Level
Hydraulic Oil Temperature
Throttle Raise/Lower
Two Speed Hi/Low
Safety Shutdowns
We Will Furnish
Caterpillar J1939 Engine Shutdowns
Hydraulic System
We Will Furnish
Closed Loop
O-ring Face Seal, Hose and Fittings
Hydraulic Reservoir: 27 Gallons (102.2L)
Oil Type: Megaflow™ AW HVI Hydraulic Oil 46
Cooling System
We Will Furnish
Front mounted Hydraulic Cooler
Easy Remove Pre-Screen
Primary Engine Radiator Core in Front
Engine Sucker Fan
RCT150 Dump Bed
We Will Furnish
(2) Dump Cylinders:4" bore x 30" stroke
Bed Internal dimensions: 122" long x 94" wide x 14” tall
4 Cubic Yard Capacity
Height of bedsides: 14"
Weight of 10’ dump bed and Track Carrier: 23,900lbs
(10,841kg)
Angle of dump: 58 degrees
Flip down Bedsides
Tailgate with auto tailgate latch
Bed safety pin lock
Operator protection screen/canopy
Updated 1.28.2018 EGR
Page 2of 4
The following specifications shall constitute minimum requirements for a Tracked Carrier with rubber tracks and a 275HP
Diesel Engine.
Bidders shall show in the right hand column, under “we will furnish”, how the unit proposed meets or exceeds this
specification.
General - RCT150
We Will Furnish
Operating Height: 120” (297.2cm)
Ground Clearance: 20” (50.8cm)
Length Carrier only: 224” (569cm)
Width: 101.5” (257.8cm)
Weight Carrier only: 20,500lbs (9,299 kg)
Max Carrying Capacity: 15,000lbs (6800kg)
Finish: Yellow and Black Powder Coat Paint
Engine
We Will Furnish
Model: Caterpillar C7.1B, Tier 4 Final, Twin Turbocharged
Number of cylinders: 6
Bore: 4.13” (105mm)
Stroke: 5.32” (135mm)
Displacement: 434 cu. in / 7.1L
Gross HP at maximum no load RPM: 275HP @2200 RPM
Maximum rated torque: 927lb-ft (1257 N-m)@1400 RPM
Cooling medium: Liquid cooled radiator
Air Cleaner: Dry type with Pre-Cleaner and Safety Element
Oil Filter: Spin-on type
Engine Oil Capacity: HI level- 17 Quarts (16.1L)
LOW Level- 15 Quarts (14.2L)
Operating Angles: Front Up-41°, Down-47°, Sides-41°
Fuel Tank Capacity: 55 gallons (208L)
Electrical System: 12 volts/100 Amp Alternator
Master Electrical Switch
Valves: Overhead Displacement
Battery: (2) 1000 CCA
Tractor Design
We Will Furnish
Large Front Step
Grab Handles
Removable Floor Plan (Battery access)
Easy-Fill Hydraulic and Fuel Tanks
(4) Recessed Front LED Lights
Backup Alarm
RH side Spot Mirror
Rear 2.5" Receiver Hitch
Fire Extinguisher, 2.5lb
Pilot Operated Joystick Controls
Suspension Seat
Undercarriage
We Will Furnish
Suspension Bogey-Style
Track Roller Frame,
Updated 1.28.2018 EGR
Page 3of 4
Rollers and Idlers, Lifetime Lubrication
Drive Sprocket, 20 Tooth
Track Rollers: 8 each side
Track: Rubber, 700mm (27.72”) x 100 x 98
Ground Pressure Carrier only: 2.28psi (15.7kPa)
Ground Pressure Max Carrying Capacity: 4 psi (27.6kPa)
Travel Speed
We Will Furnish
High Range: 6.8MPH Maximum
Low Range: 4.1MPH Maximum
CAN Display Panel
We Will Furnish
Fuel Level
Engine Coolant Temperature
Tachometer
Voltmeter
Hour Meter
Diesel Exhaust Fluid Level
Hydraulic Oil Temperature
Throttle Raise/Lower
Two Speed Hi/Low
Safety Shutdowns
We Will Furnish
Caterpillar J1939 Engine Shutdowns
Hydraulic System
We Will Furnish
Closed Loop
O-ring Face Seal, Hose and Fittings
Hydraulic Reservoir: 27 Gallons (102.2L)
Oil Type: Megaflow™ AW HVI Hydraulic Oil 46
Cooling System
We Will Furnish
Front mounted Hydraulic Cooler
Easy Remove Pre-Screen
Primary Engine Radiator Core in Front
Engine Sucker Fan
RCT150 Dump Bed
We Will Furnish
(2) Dump Cylinders:4" bore x 30" stroke
Bed Internal dimensions: 122" long x 94" wide x 14” tall
4 Cubic Yard Capacity
Height of bedsides: 14"
Weight of 10’ dump bed and Track Carrier: 23,900lbs
(10,841kg)
Angle of dump: 58 degrees
Flip down Bedsides
Tailgate with auto tailgate latch
Bed safety pin lock
Operator protection screen/canopy

RCT150A PARTS MANUAL
6
Serial Number Location & Information
Always have a record of the model numbers and serial numbers for your machine to specify when ordering parts. Record
your machine model and serial numbers below for your personal records.
Serial number is located as shown.
Use the below table to record identification numbers and dealer information.
Serial Numbers Location
Whenever communicating with Rayco or your Rayco dealer, have your machine serial number handy, as it can help pinpoint
most exactly what information is needed in caring for your machine.
Breakdown of the serial number
For Example: RCT150A 001 07 19
RCT150A - Type of Rayco equipment you have
001 - Three digit for the number of produced
02 - Two digit month, 01 = Jan., 02 = Feb., etc...
14 - Two digit year, 14 = 2014, 15 = 2015, etc
It is attached to the machine at the location shown. For ready reference, record it in the boxes provided on the inside front
cover of this manual.
For reference on communication regarding the engine, record its model and serial numbers also in the boxes provided on
the inside front cover of this manual. See the Engine Operator Manual for assistance in locating the numbers on the engine.
RCT150A
RCT150A0010719
23900/30000(kg)
2019
275HP (205kw)
CRAWLER TRUCK
001= The three digit number of produced
RCT150A = Type of Rayco Equipment Production Date; 07=2 digit month; 19= 2 digit year

RCT150A PARTS MANUAL
800.392.2686 7
Serial Number Location & Information
Identification Numbers
Model Number Serial Number
Machine
Engine
Implement
Implement
Dealer Information
Name
Address
Dealer Contact Phone Number Hours
Sales
Parts
Service

RCT150A PARTS MANUAL
8
Main Frame Assembly 40324
37
35
16
15
30
17
19
14
X6 PLS. REAR
OF FRAME
30
3287
3387
13
22
45
46 47
50 49 48
18
51 52 53
20
NOTE: ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY
SEE MACHINE HOSE & ADAPTER KIT FOR COMPLETE DETAILS
20
24
21
316
4647
A
10
10
24
19
18
16
36
38
2
3
5
4
41
51
52
53
DETAIL A
SCALE 1 : 8
1
28
1
27
1
NOTE: ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY
SEE MACHINE HOSE & ADAPTER KIT FOR COMPLETE DETAILS

RCT150A PARTS MANUAL
800.392.2686 9
31
6
10
35
37
34
26
14
BATTERY GROUND POST
9
44
43
42
NOTE: ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY
SEE MACHINE HOSE & ADAPTER KIT FOR COMPLETE DETAILS
Main Frame Assembly 40324
B
DETAIL B
SCALE 1 : 8
39
40
NOTE: ALL HYDRAULIC FITTINGS ARE SHOWN FOR REFERENCE ONLY
SEE MACHINE HOSE & ADAPTER KIT FOR COMPLETE DETAILS

RCT150A PARTS MANUAL
10
Main Frame Assembly 40324 Rev A
DETAILED VIEW OF THE OPERATOR LH INSIDE FRAME RAIL
23
37
35
12
11
9
26
9
30
USE 10" OF TRIM
INSIDE
OF EACH HOSE
GUIDE RING.
(X2 PLCS.)
25
28
27
1
29
1
USE ZIP TIES TO RETAIN
HOSES. X2 PLCS.
DETAILED VIEW OF UNDER CAB
DETAILED VIEW OF HYDRAULIC RETURN LAYOUT
SOME ITEMS HAVE BEEN OMITTED FOR CLARITY

RCT150A PARTS MANUAL
800.392.2686 11
ITEM QTY. PART # DESCRIPTION
1 8 802741 CLAMP-T-BOLT 1.75”
2 3 722718 BOLT HEX 5/8-11X1-
1/2GR8
3 6 763436 WASHER FLAT 5/8 SAE
4 3 724701 NUT HEX 5/8-11 GR8
5 6 726702 WASHER LOCK 5/8 GR8
6 4 750762 BOLT WHIZ 5/16-18 X 3/4
7 15 760261 NUT-HNNL 3/8-16 INS
8 15 726300 WASHER FLAT 3/8 SAE
9 8 722110 BOLT WHIZ 1/4-20 X 3/4
10 30 750061 NUT-WHIZ 3/8-16 SERR
FLANGE L/N GR8 ZN
11 3 726202 WASHER LOCK 5/16”
12 3 722837 BOLT-MHHCS 8 X 1.25
X 16
13 1 40379 AIR CLEANER ASM
RCT150A
14 1 40339 FRAME WELDMENT
RCT150A
15 1 32338 TANK, FUEL ASM RCT150
16 1 40383 TANK, HYD ASM RCT150A
17 1 32366 TOOLBOX ASM RCT150
18 1 40380 BATTERY GROUP ASM
RCT150A
19 1 32737 TRACK GROUP ASM
RCT150
20 2 31908 STEP, FLEXIBLE ASM
21 1 40386 MIRROR, BOLT-ON POST
ASM RCT150A
22 1 40390 HOC ASM RCT150A
23 1 803510 VALVE-2POS/3WAY,
2SECT, 12VDC
24 2 760783 GROMMET-RUBBER 1” ID
25 1 801880 CHECK VALVE-30PSI -24
SAE
26 1 803271 VALVE- 2 PORT WATER,
12VDC
27 2760768 CLAMP-MUFFLER 2” HD,
SADDLE
28 1 73 6101 CLAMP-MUFFLER 2-1/2”
HD, SADDLE
29 1 802758 TEE- BEADED -20
30 50” 761641 TRIM-EDGE TRIM-LOK
1/4”
31 1 28569 COVER, OIL DRAIN
32 8 730025 CLAMP-VINYL COVERED
1”
33 6 730026 CLAMP-VINYL COVERED
34 3 730022 CLAMP-HOSE 9/16”-1-
1/16”
35 1 803802 VALVE- SINGLE SECTION,
10G P M
36 2 33254 LAMP, ROUND LED
REWORK,W/DEUTSCH
37 133731 FILTER ASM, PRESSURE
SAE-20
38 1 34530 HVAC PROTECTOR ASM
RCT150
39 2750463 RIVET-3/16 X 3/8 STL-
MAND
40 2 630053 MOUNT-SCREW, TUBE,
MANUAL
41 4 804607 NUT-3/8-16 STUD NUT SS
42 1 803273 BRACKET-DRIER, 2.5” SS
43 1 803272 RECEIVER/DRIER W/
SWITCH PORT
44 1 803274 SWITCH- BINARY, A/C
45 1 806180-
1TANK-DEF 32L C7.1B
46 2800868
LATCH
47 4 761565 RIVET-3/16 X 3/8 SS
HEAD
48 2 750414 BOLT WHIZ 1/2-13 X 1”
GR8.2 ZP
49 2 750057
NUT-WHIZ 1/2-13 SERR
FLANGE L/N GR8
ZN
50 1 40515 HANDLE, ENCL WELD
RCT150A
51 1 39123 PLATE, FUEL SENDER
ACCESS
52 4 801183 BOLT-BHCS 1/4-20 X 5/8
ZP
53 4 750768 NUT-WHIZ 1/4-20 SERR
FLANGE L/N GR8
ZN
54 96” 760794 TRIM-BULB STR 1/8
EDGE, 3/4 SEAL

RCT150A PARTS MANUAL
12
ITEM QTY. PART # DESCRIPTION
1 1 31909 SERRATED STEP WELD RCT80
2 4 31911 CLAMP, STEP
3 2 31912 RUBBER STRAP, STEP
4 8 760261 NUT-HNNL 3/8-16 INS
5 8 722307 BOLT-HEX 3/8-16 X 2
2
4
5
1
3
Step Assembly 31908

RCT150A PARTS MANUAL
800.392.2686 13
Tool Box Assembly 32366
1
2
3
4
ITEM QTY. PART # DESCRIPTION
1 1 32367 TOOLBOX WELD RCT150
2 4 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2
ZP
3 4 750061 NUT-WHIZ 3/8-16 A563 GR-A
4 1 76 0103 LEVER LATCH W/LOCK T275

RCT150A PARTS MANUAL
14
Hydraulic Tank Assembly 40383
4
7
2
1
5
10
11
3
6
12
9
8
13
14
15
LEVEL SENSOR
TEMPERATURE
SENSOR
TANK HAS AN APPROX. OIL CAPACITY
OF 24 U.S. GALLONS TO MAX FILL LINE
ITEM QTY. PART # DESCRIPTION
1 1 40384 HYD TANK WELD RCT150A
2 1 32365 CUSHION, HYD TANK RCT150
3 4 724501 NUT HEX 1/2-13 GR8
4 4 726502 WASHER LOCK 1/2
5 1 738983 GAUGE-SIGHT, TEMPERATURE
6 1 750819 SENDER - HYD OIL TEMP.
7 4 763437 WASHER-FLAT 1/2” SAE ZINC
8 1 764317 PLUG-DRAIN, MAG 3/4 NPT
9 1 800874 COVER-CLEAN-OUT TANK 10”
10 1 801755 STRAINER-100 MESH, -24NPT
11 1 802064 STRAINER-200 MESH, -24 NPT
12 1 803613 SWITCH-CAPACITIVE OIL LEVEL
13 1 803797 BREATHER- FILLER RESERVIOR
NYLON
14 1 803806 VALVE-CHECK 40 PSI
15 1 803808 TUBE-HYD EL90, -12NPT X
DUAL 12BT

RCT150A PARTS MANUAL
800.392.2686 15
2
18
1
11
14
7
4
13
16
15
17
3
5
9
10
1268
TANK FILL
FUEL RETURN
FUEL SUPPLY
TANK VENT
TANK DRAIN
(UNDERSIDE)
TANK CAPACITY IS APPROX. 54 U.S. GALLONS
FUEL SENDER INSTALLATION NOTES
REFER TO 802761-DWG:
FLOAT ARM CUT LENGTH: 9-5/8" (CUT OFF 6-3/4")
SHAFT LENGTH ADJUSTMENT: 8-5/16"
Fuel Tank Assembly 32338 Rev B
ITEM QTY. PART # DESCRIPTION
1 2 5159 J-HOOK, BATT TIE DOWN 10.75”
2 2 26615 PAD, BATTERY
3 1 30635 WASHER, UHMW 1”OD X .250”ID
X .040”
4 1 32726 BATTERY BOX LID WELD
RCT150
5 1 32727 CHANNEL, BATTERY HOLD
6 1 33204 ELEC PANEL TEST
7 1 33205 COVER, DISCONNECT ACCESS
8 1 722104 BOLT HEX 1/4-20 X 1 GR8
9 4 722110 BOLT WHIZ 1/4-20 X 3/4
10 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2
ZP
11 4 722331 BOLT CAR 3/8-16 X 1
12 1 724508 NUT LOCK 1/4-20 NYLOCK
13 2 726101 WASHER FLAT 1/4 USS
14 2 726301 WASHER FLAT 3/8 USS
15 1 728016 PIN-LYNCH 5/16 X 1-3/4
16 2 736040 SOLENOID-STARTER 20JR
17 6 750061 NUT-WHIZ 3/8-16 A563 GR-A
18 4 750765 BOLT WHIZ 1/4-20 X 1/2
19 8 750768 NUT-WHIZ 1/4-20 A563 GR-A
20 2 760261 NUT-HNNL 3/8-16 INS
21 1 762071 TERMINAL-JUMPER
22 2 801239 FUSE-AMG 125A
23 2 801240 FUSEHOLDER-FMG
24 1 801242 SWITCH-MASTER BATTERY
DISC.
25 2 801476 BATTERY-C31S-XHD
26 4 803001 INSULATOR-TERMINAL BOOT
(RED)

RCT150A PARTS MANUAL
16
Battery Group Assembly 40380 Rev A
3
PLACE UHMW WASHER,
2
BETWEEN FRAME AND DOOR.
19
8
2
79
4
15
14
6
10
1
13
5 7 8
12
11
17
16
18
20
21
10
ITEM QTY. PART # DESCRIPTION
1 2 26615 PAD, BATTERY
2 1 30635 WASHER, UHMW 1”OD X
.250”ID X.040”
3 1 32727 CHANNEL, BATTERY HOLD
4 1 33205 COVER, DISCONNECT ACCESS
5 2 35705 J-HOOK, 1/4” BATT TIE DOWN
10.25”
6 4 722331 BOLT CAR 3/8-16 X 1
7 3 724508 NUT LOCK 1/4-20 NYLOCK
8 4 726101 WASHER FLAT 1/4 USS
9 1 728016 PIN-LYNCH 5/16 X 1-3/4
10 6 750061
NUT-WHIZ 3/8-16 SERR
FLANGE L/N
GR8 ZN
11 1 762071 TERMINAL-BATTERY JUMPER
POST
12 1 801242 SWITCH-MASTER BATTERY
DISC.
13 2 801476 BATTERY-C31S-XHD
14 1 40381 BATTERY BOX LID WELD
RCT150A
15 1 33204 ELEC PANEL TEST
16 1 804998 CIRCUIT BREAKER-50A
MANUAL
17 2 722118 BOLT WHIZ 1/4-20 X 1
18 2 750768
NUT-WHIZ 1/4-20 SERR
FLANGE L/N
GR8 ZN
19 1 750955 BOLT HEX 1/4-20 X 2 GR8
20 1 730044 SPRING-COMPRESSION .660
X .063 X 1.75
21 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2
ZP

RCT150A PARTS MANUAL
800.392.2686 17
Bolt on Mirror Assembly 40386
3
4
2
1
7
5
6
47
1
8
"
ITEM QTY. PART # DESCRIPTION
1 1 40387 MIRROR, BOLT-ON POST
WELD RCT150A
2 1 33211 BRACKET, MIRROR PIVOT
3 1 722303 BOLT-HEX 3/8-16 X 1
4 1 726302 WASHER-LOCK 3/8
5 1 750061 NUT-WHIZ 3/8-16 SERR
FLANGE L/N GR8 ZN
6 4 750156 BOLT WHIZ 5/16-18 X 1
7 1 803327 MIRROR-8” X 12” CONVEX

RCT150A PARTS MANUAL
18
Clamp on Mirror Assembly 33164
1
2
NOTE:
REQUIRED HARDWARE SUPPLIED WITH
MIRROR AND SPLIT COLLAR
ITEM QTY. PART # DESCRIPTION
1 1 33163 ARM, CLAMP ON MIRROR
WELD
2 1 803521 MIRROR- 5-1/2” X 9”, 5/16
HOLE

RCT150A PARTS MANUAL
800.392.2686 19
Top Hood Assembly 40474 Rev A
7
4
5 4
8
8
12
ITEM QTY. PART # DESCRIPTION
1 32 722725 BOLT BHCS 3/8-16 X 3/4 ZP
2 32 750061 NUT-WHIZ 3/8-16 SERR
FLANGE L/N GR8 ZN
3 1 40475 TOP HOOD WELD
4 2 40477 MAIN HOOD STIFFENER WITH
SPRING
5 1 40478 HOOD BRACE CENTER
6 1 760101 HANDLE- RUBBER COATED
GRAB
7 3 805858 HINGE-DOOR STAMPED S.S.
8 2 40479 GUSSET, SHOCK TOP HOOD
RCT150A

RCT150A PARTS MANUAL
20
Belly Pan Assembly 40328
2
6
1
3
8 8
9
8
98
5
4
9
ITEM QTY. PART # DESCRIPTION
1 2 31076 COVER, OIL DRAIN ACCESS
2 1 32915 MID BELLY PAN WELD RCT150
3 1 32923 PLATE, FILTER ACCESS
4 1 33387 COVER, RH BONFIG WELD
RCT150
5 1 33389 COVER, LH BONFIG WELD
RCT150
6 1 40442 FRONT BELLY PAN WELD
RCT150A
8 20 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2
ZP
8 28 750061
NUT-WHIZ 3/8-16 SERR FLANGE
L/N
GR8 ZN
938 750399 BOLT WHIZ 3/8-16 X 1” GR8.2
ZP