Raycus RFL-C20000XZ User manual

编号
RFL-C20000XZ
•JS02
密级
内1
阶段标记
S
页数
65
名称
RFL-C20000XZ 连续光纤激光器
英文版使用说明书
朱超
单位
连续激光器技术研究部
谢良
编写
阮勇20201218
朱泓旭
校对
刘阳20201218
审核
王建明 20201221
标审
李其军 20201221
批准
王建明 20201224
武汉锐科光纤激光技术股份有限公司
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RFL-C20000XZ
Continuous-Wave
Fiber Laser User
Guide
WuhanRaycusFiberLaserTechnologiesCo.,
Ltd.
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Wuhan Raycus Fiber Laser Technologies Co., Ltd.
User Guide of RFL-C20000XZ
CONTENTS
1. SAFETY INFORMATION................................................................................................................. 1
1.1 SECURITY LABEL ..............................................................................................................................................1
1.2 LASER SAFETY GRADE .......................................................................................................................................2
1.3 OPTICAL SAFETY ..............................................................................................................................................2
1.4 ELECTRICAL SAFETY ..........................................................................................................................................2
1.5 OTHER SAFETY RULES.......................................................................................................................................3
2. PRODUCT DESCRIPTION ............................................................................................................... 3
2.1 FEATURES ......................................................................................................................................................3
2.2 PACKAGE PARTS ..............................................................................................................................................2
2.3 UNPACKING AND INSPECTION.............................................................................................................................2
2.4 OPERATION ENVIRONMENT ...............................................................................................................................2
2.5 ATTENTIONS ...................................................................................................................................................3
2.6 SPECIFICATIONS...............................................................................................................................................3
3. INSTALLATION ............................................................................................................................. 5
3.1 DIMENSIONS...................................................................................................................................................5
3.2 INSTALLATION RULE..........................................................................................................................................6
3.3 COOLING REQUIREMENTS..................................................................................................................................8
4. USING THE PRODUCT ................................................................................................................. 10
4.1 FRONT PANEL ...............................................................................................................................................10
4.2 REAR PANEL .................................................................................................................................................12
4.3 POWER CONNECTION .....................................................................................................................................14
4.4 CONTROL INTERFACE DEFINITION ......................................................................................................................16
4.4.1 SAFETYXP2 INTERFACE .......................................................................................................................17
4.4.2 HARDWIRING XP1...............................................................................................................................18
4.4.3 RS232 XP3 Interface ...........................................................................................................................21
4.4.4 Analog Interface XP4 ..........................................................................................................................21
4.4.5 INTERNET Interface XP5 .....................................................................................................................21
4.5 INTRODUCTION TO SAFETY INTERLOCK ...............................................................................................................22
4.6 SCHEMATIC DIAGRAM OF THE INTERNAL ELECTRICAL CIRCUIT OF THE LASER................................................................22
4.7 START OPERATION SEQUENCE...........................................................................................................................23
5. CONTROL MODE SELECTION....................................................................................................... 24
5.1 ON MODE .................................................................................................................................. 26
5.1.1 AD Mode enable.................................................................................................................................26
5.1.2 External light control enables.............................................................................................................26
5.1.3 Red light control .................................................................................................................................26
5.2 REM MODE ................................................................................................................................ 26
5.2.1 Red light control .................................................................................................................................26
5.2.2 AD Mode.............................................................................................................................................27
6. WIRING DIAGRAM ..................................................................................................................... 27
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User Guide of RFL-C20000XZ
6.1 THE LASER WORKS IN SOFTWARE MODE..............................................................................................................27
6.2 THE LASER WORKS IN EXTERNAL CONTROL MODE..................................................................................................28
6.3 THE LASER WORKS IN AD MODE .......................................................................................................................28
6.4 THE LASER WORKS IN PROGRAMMING MODE .......................................................................................................29
7. CONTROL TIMING ...................................................................................................................... 30
7.1 SOFTWARE MODE OPTICAL CONTROL LOGIC.......................................................................................................30
7.2 OPTICAL CONTROL LOGIC OF EXTERNAL CONTROL MODE ......................................................................................31
7.3 AD MODE OPTICAL CONTROL LOGIC.................................................................................................................31
7.4 WAVEFORMMODE LASING CONTROL LOGIC .........................................................................................................33
8. RS232 AND INTERNET COMMUNICATION COMMAND ................................................................ 33
8.1 PORT CONFIGURATION ...................................................................................................................................33
8.2 LASER COMMUNICATION PROTOCOL (NETWORK PORT &SERIAL PORT)...................................................................33
9. PC SOFTWARE INSTRUCTIONS .................................................................................................... 38
9.1 MAININTERFACE OF PC SOFTWARE ...................................................................................................................39
9.2 MULTI-LASER CONTROL AREA...........................................................................................................................39
9.2.1 Add/delete laser..................................................................................................................................40
9.2.2 ModifylaserIP ......................................................................................................................................41
9.3 MAIN WORKING STATUS DISPLAY ......................................................................................................................42
9.3.1 Laser’s cumulative operating time display area.................................................................................43
9.3.2 Laserworkingstatusdisplayarea ..........................................................................................................43
9.3.3 Laser power-up, mode selection, light-out control area ...................................................................45
9.3.4 Programming mode test area ............................................................................................................45
9.3.5 Power slow rise&down parametersettingarea ..................................................................................46
9.3.6 Laser output parameters read the settings area ...............................................................................46
9.4 LASERPARAMETERDISPLAYAREA ........................................................................................................................47
9.5 ALARM TYPE DISPLAY AREA ..............................................................................................................................47
9.6 PC SOFTWAREOPERATINGMODESELECTION .........................................................................................................47
9.7 LANGUAGE ...................................................................................................................................................49
9.8 AUTHORIZATION (TIME-LIMITED LOCKING)..........................................................................................................49
9.8.1 Authorization in user mode................................................................................................................49
9.8.2 Authorization in authorization mode..............................................................................................50
9.9 ABOUT ........................................................................................................................................................51
9.10 XP1 INTERFACE STATUS INDICATION (IN DIAGNOSTIC MODE) .................................................................................52
9.11 LOG (IN DIAGNOSTIC MODE) ...........................................................................................................................53
9.11.1 Download log....................................................................................................................................54
9.11.2 Downloadrecord of historicalfault ...................................................................................................54
9.11.3 Downloaded file address ..................................................................................................................55
9.12 Module parameters (in diagnostic mode) ...........................................................................................55
9.13 Programming settings (waveform editing) ..........................................................................................55
9.13.1 View the number of wave bars inside the current laser...................................................................56
9.13.2 Check waveform content .................................................................................................................57
9.13.3 Empty all waveforms ........................................................................................................................57
9.13.4 Editwaveform ...................................................................................................................................58
9.13.5 Command explaination ....................................................................................................................60
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Wuhan Raycus Fiber Laser Technologies Co., Ltd.
User Guide of RFL-C20000XZ
10. WARRANTY, REPAIR AND RETURN ............................................................................................. 62
10.1 GENERAL WARRANTY ....................................................................................................................................62
10.2 LIMITATIONS OF WARRANTY ...........................................................................................................................62
10.3 SERVICE AND REPAIR .....................................................................................................................................62
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User Guide of RFL-C20000XZ
1
1. Safety Information
Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety,
operation, maintenance and other relevant information. Please read the manual carefully before using this
product. To ensure safe operation and optimum product operation, please observe the following cautions
and warnings as well as other information within this manual.
1.1 Security Label
WARNING: Describes a hazard that lead to severe injury or death to people.
CAUTION: Describes a hazard that lead to general injury to people or damage to
product.
English
Chinese
English（20000W）
Chinese（20000W）
English
Chinese
1:Laser Emit Head
2: Type 4 Laser Product
3: Class 2M Laser Product
Label-2mW Red Laser
4: CE Authentication
5: ID Label (20000W)
6: Laser Radiation Hazard
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User Guide of RFL-C20000XZ
2
7:Electrical Hazard
1.2 Laser Safety Grade
According to European Standard EN 60825-1, Clause 9, this series of lasers are Class 4 laser
instruments. The product emits laser radiation at a wavelength of 1080 nm or around 1080 nm. The
product emits laser radiation at a wavelength of 1080 nm or around 1080 nm, and the average laser power
radiated from the output head is 20 kW, either directly or indirectly exposed to high power laser radiation
to the eye or skin damage. Although the radiant laser is not visible, the beam will cause irreparable
damage to the retina or cornea, so appropriate and certified laser safety glasses must be worn throughout
the laser emitting.
WARNING: Users must use appropriate laser goggles when operating this device. The
laser goggles should be selected according to the range of wavelength emitted from this
product. Users must ensure that the pretect range of laser goggles over the entire range of
laser wavelengths. Please do not directly view the laser output head when laser emitting.
1.3 Optical Safety
Any dust on the end of the collimator assembly can damage the lens or the entire laser device.
CAUTION: DO NOT emit when the protective cap is not removed, otherwise the lens or
crystal will be damaged.
1.4 Electrical Safety
a) Ensure that the product ground wire is effectively grounded, and the installation environment is
safe and reliable.
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User Guide of RFL-C20000XZ
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WARNING: The disconnection of the product grounding will cause the
product shell to become live, which may result in personal injury to the
operator.
b) Ensure that the AC voltage is supplied normally.
CAUTION: Wrong wiring mode or power supply voltage will cause an un recoverable
damage to the laser device.
1.5 Other Safety Rules
a) Do not view the laser output head directly when laser emitting.
b) Do not use fiber lasers in dark or dim environments.
c) If this device is used in a manner not specified in this document, the protection provided by
the device may be impaired and the warranty will be voided.
d) There are no user serviceable parts, equipment or assemblies inside the product. All service and
maintenance shall be performed conducted by Raycus engineer. In order to prevent electric
shock, please do not break the seal or uncover the shield. Failure to comply with this instruction
will be treated as out of the void the warranty
2. Product Description
2.1 Features
Fiber lasers are more compact and ready to use than conventional laser structures, with higher
electrical and optical conversion efficiencies, lower power consumption and better beam quality. Thanks
to its flexible laser output, it can be easily integrated with system equipment.
Main Features:
High beam quality
High reliable
Maintenance free operation
High wall-plug efficiency
Convenient control interface
Fast modulation
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Applications:
Industrial cutting and welding
Scientific research
2.2 Package Parts
Please refer to package accessoriesare in the packing box.
2.3 Unpacking and Inspection
Through the specially designed packaging materials and cabinets, Raycus ensures that the lasers are
fully protected during transportation. Nevertheless, in order to prevent unpredictable situations during
transportation, the users still need to carefully check whether the package is correctly placed before
unpacking, and there is no damage or phenomenon such as collision, cracking and flooding on the outside
of the box. Once you find that there is an abnormality in the external cabinet, please inform Raycus
Company in time to deal with it as soon as possible.
Please double check if each listed content is inside the package; and contact Raycus as soon as
possible if there are any issues.
Take extra care when removing the unit from the package to make the fiber optic cable stay away
from collision and vibration. Please do NOT distort, bend or pull the output cable when unpacking the
device; and avoid any collision to the head of laser output.
CAUTION: The fiber optic cable and output head are precise optic instrument, ANY
vibration or impact to the output head, and twist or excessive bend to the cable will
damage the instrument.
2.4 Operation Environment
The operation conditions are listed as the following table:
Table 1: The Operation Environment Conditions for the Laser
Model
C20000XZ
Supply voltage (V)
Three-phase four-wire systemAC 323V~AC 437V、50/60Hz (including PE)
Power supply capacity
(kVA)
＞85
Water cooling flow
(L/min)
＞167(TOP flow＞75，BOTTOM flow＞92)
Installation
Environment
Flat, no vibration nor impact
Ambient Temperature
10℃～40℃
Relative Humidity
＜70%
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User Guide of RFL-C20000XZ
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a) Make sure the product is properly grounded before use.
a) The laser output head is connected with fiber optic cable. Please inspect the output head
carefully for dust or other contaminations. Use appropriate lens paper to clean it if necessary.
b) Failure to follow the instructions when operating the laser may cause malfunction and damage.
b) It is not allowed to install the output head when the laser is in operation.
d) Do not look into the output head directly. Wear appropriate protective eye glasses all the time
when operating the laser.
Tips: Install the laser in an air-conditioned environment for longer life and better performance.
2.5 Attentions
a) Make sure that the correct voltage of 380VAC is used. Connecting failure of power supply
will damage the device.
b) The output laser is collimated by the collimating lens, it is important to keep the collimating
lens clean, otherwise it will damage the device.
c) Please cap the output head when it is not in use. Do not touch the output lens at any time. Use
appropriate lens paper to clean it if necessary.
d) Safety keep the cap when using the laser. To avoid dust, make sure the opening direction of the
cap is put down.
e) Failure to follow the instructions may cause laser power loss, such loss is not covered by
warranty.
2.6 Specifications
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