Raypak 013464F Guide

Page 1
RAYPAK REPLACEMENT INSTRUCTIONS
PC BOARD & TEMPERATURE CONTROL (KIT #013464F)
FOR GAS POOL HEATERS WITH ELECTRONIC IGNITION (SEE “SCOPE” FOR MODELS)
IMPORTA T OTICE
These instructions are intended for use by qualified personnel specifically trained and experienced in the installation of this
type of heating equipment and related system components. Installation and service personnel may be required to be li-
censed in some states. Installation or repairs performed by unqualified persons may void the warranty.
DA GER - SHOCK HAZARD
Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.
DA GER - PROPA E HAZARD
Make sure to determine if unit is propane and see special instructions on page 6.
SCOPE:
This version of the temperature control board has an integrated ignition module plus 3-wire temperature sensor. It is a di-
rect replacement for the following models: 185B, 206A, 207A, 265B, 266A, 267A, 268, 335B, 336A, 337A, 405B, 406A,
407A, 408.
P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
MODELS
185B, 265B, 335B, 405B
PRODUCED NOV. 2003
THROUGH OCT. 2004
SERIA # 0311 TO # 0410
MODELS
206A, 266A, 336A, 406A
207A, 267A, 337A, 407A
268, 408
PRODUCED NOV. 2004
THROUGH CURRENT
SERIA # 0411 TO CURRENT
This Kit Includes:
(1) PC Control Board
(1) CD Gasket
(5) Screws #6 x 3/8”
(1) Remote Mode abel
(1) Instructions

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 2
ACCESSI G THE CO TROL BOARD
1. Turn off the power to the heater.
2. Turn off the gas to the heater.
3. B-Series: Remove front door by removing
the 4 door panel screws shown in Fig. 1 and
Fig. 2.
4. A-Series: Remove front door by removing
the large door screw in front of unit as
shown in Fig. 1.
5. Remove the four screws on the side of con-
trol panel. See Fig. 3 and Fig. 4.
6. ay control panel forward toward you to ac-
cess the back of the temperature control
board.
REMOVE THESE
SCREWS FOR B - SERIES
LARGE
DOOR
SCREW
FOR A-SERIES
Close-up
REMOVE THESE SCREWS
Fig. 1
Fig. 2
Fig. 3 Fig. 4

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 3
REMOVI G THE CIRCUIT BOARD
Make sure the power and gas are off.
1. Unplug all connectors from old circuit board. See
Fig. 5.
2. Unplug keypad ribbon from old circuit board.
3. Remove screws as shown in Fig. 6.
4. Remove old circuit board.
UNPLUG
ALL CONNECTORS
REMOVE KEYBOARD
RIBBON
REMOVE MOUNTING SCREWS
Fig. 5
Fig. 6

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 4
PROPA E HEATERS O LY:
PREPARE EW REPLACEME T CO TROL PCB FOR I STALLATIO
1. ocate the proper propane tab on the board as shown in Fig. 7.
2. Break off tab with pliers as shown in Fig. 8 & Fig. 9.
ote:
Requirements for Propane safety time vary by
area. Check your local and state code regula-
tions to determine whether your required
Propane safety time is 15 seconds or 90 sec-
onds.
PROPANE
TABS
15-Second
Safety Time
90-Second
Safety Time
BROKEN TAB
Fig. 7
Fig. 8
90-second
safety time
shown
Fig. 9
90-second
safety time
shown

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 5
MODELS 185B, 265B, 335B & 405B, Lo Ox O LY:
PREPARE EW REPLACEME T CO TROL PCB FOR I STALLATIO
1. DO NOT break tab See Fig. 10 and Fig. 11.
2. No additional wiring or connections are necessary for o NOx operation.
DO NOT
break
tab.
DO NOT
break tab.
After control PCB is
installed, remove and
discard flag label.
Fig. 10
Fig. 11

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 6
Lo Ox MODELS 207A, 267A, 337A & 407A O LY:
PREPARE EW REPLACEME T CO TROL PCB FOR I STALLATIO
1. ocate o NOx tab and P-10 air switch terminal on the board as shown
in Fig. 12 and Fig. 13.
2. Use pliers to break off the tab shown in Fig. 14.
3. Attach the wire from the air switch to the P-10 location shown in Fig. 14.
P-10
Terminal
Lo NOx
Tab
Break
tab Wire Air
Switch
to P-10
here.
Break and
remove tab
P10
Fig. 12 Fig. 13
Fig. 14

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 7
GASKET I STALLATIO - ALL MODELS
1. If the existing bezel gasket is shorter than the new gasket included with this
kit (see Fig. 15), remove the gasket completely from the bezel (Fig. 16).
2. Before removing the backing on the new gasket, verify the installation place-
ment as per Fig. 17. The gasket is flexible and MUST be installed with all
edges straight. Verify the fit before peeling the adhesive backing.
Old Gasket
(Shorter) NEW Gasket (Longer)
Remove
shorter
gasket.
Line gasket up along this edge.
Touch gasket against these two stand-offs.
Fig. 15
Fig. 16
Fig. 17

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 8
GASKET I STALLATIO - ALL MODELS (Continued)
3. Remove the backing on the new gasket (Fig. 18) and
install as per Fig. 19.
Peel
adhesive
backing.
Fig. 18
When the gasket is installed correctly,there will be
a small part of the bezel showing within the display
window area. The other side of the gasket will be
even with the bezel display window edge.
Fig. 19

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 9
REPLACEME T CO TROL BOARD - ALL MODELS
1. Mount the replacement control board to plastic bezel using (5) five mounting screws as
shown in Fig. 20.
2. Reconnect all cable connections. WAR I G: See page 10 for specific directions on
connecting P2 and P4.
3. When installation is complete, attach the new Remote Mode abel as shown in Fig. 21.
Mount
Screws
Mount
Screws
Fig. 20
Fig. 21

P/ 241417Rev 4
Effective: 12-04-12
Replaces: 10-07-11
Page 10
IMPORTA T
I STALLI G THE SAFETY A D GAS VALVE HAR ESS O TO P2 A D P4
Care must be taken when reinstalling the harness connections to P2 and P4.
The mating connections on the Advanced Flame Technology (AFT) board are rotated 180 degrees
compared to the connections on the previous Digital board. See Fig. 22 and Fig. 23.
Be sure the locking edge of the harness connector (Fig. 24) is oriented towards the board connector
locking tabs when installing all Control PCB wire connectors.
P2 P4
Digital Board
locking tabs
face out.
P2 P4
AFT Board
locking tabs
face in.
Harness Connector
Locking Edge
Fig. 22
Fig. 23
Fig. 24