Raypak HI DELTA 652B Manual

COMMERCIAL and POOL
MODELS: 302B THROUGH 902B
CATALOG NO. 9300.752
Effective: 08-19-08
Replaces: 06-25-08
MODEL SIZES: 302B, 402B, 502B, 652B, 752B & 902B
MODEL TYPES: HI DELTA H, W, WH & P
DATES OF MANUFACTURE: 01-01-07 THROUGH CURRENT
RAYPAK REPLACEMENT PARTS
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] Fax [phone]
Litho In U.S.A.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

HEAT EXCHANGER DETAIL
BURNER ASSEMBLY DETAIL

CONTROL BOX DETAIL
FRONT SWITCH DETAIL

CALL
OUT DESCRIPTION 302B 402B 502B 652B 752B 902B
B BURNER ASSEMBLY
1-B Burner Ass
y
F227900F127900F027900F917900F817900F717900srenruB/w
2-B Burner Mountin
g
Ass
y
009723F 009724F 009725F 009726F 009727F 009728F
F244700F244700F244700F244700F244700F244700renruBB-3
F344700F344700F344700F344700F344700F344700tek
saGlaeSB-4
5-B Manifold U
pp
F544700F444700F444700F444700A/NA/Nre
F154700F054700F944700F844700F744700F644700rewoLdlofinaMB-6
7-B Manifold Lower S
p
A/NA/NA/NA/NF719800F029800til
81/41415351/41415331/41415301/4141538/4141536/414153mm9.1l
arutaNecifirOrenruBB-8
Burner Orifice Natural #44
(
Low Gas Press.
)
351640/6 351640/8 351640/10 351640/13 351640/15 351640/18
Burner Orifice Pro
p
81/24415351/24415331/24415301/2441538/2441536/24415375#ena
SLORTNOCC
1-C Manual Reset Ad
j
ustible Hi
g
h Limit 240°F Max 007144F 007144F 007144F 007144F 007144F 007144F
Manual Reset Ad
j
ustible Hi
g
h Limit 200°F Max 008081F 008081F 008081F 008081F 008081F 008081F
Manual Reset Ad
j
ustible Hi
g
h Limit 180°F Max 009554F 009554F 009554F 009554F 009554F 009554F
2-C Auto Reset Ad
j
ustible Hi
g
h Limit 240°F Max 007141F 007141F 007141F 007141F 007141F 007141F
Auto Reset Ad
j
ustible Hi
g
h Limit 180°F Max 006445F 006445F 006445F 006445F 006445F 006445F
Auto Reset Ad
j
ustible Hi
g
h Limit 200°F Max 012546F 012546F 012546F 012546F 012546F 012546F
5-C Remote A
q
uastat
(
Tankstat
)(
B-2
)
007148F 007148F 007148F 007148F 007148F 007148F
Remote A
q
uastat
(
Tankstat
)
2-Sta
g
e
(
B-3
)
007392F 007392F 007392F 007392F 007392F 007392F
Remote A
q
uastat
(
Tankstat
)
2-Sta
g
e
(
B-9
)
007392F 007392F 007392F 007392F 007392F 007392F
6-C Controller 2-Sta
g
e
(
B-4
)
F393700F393700F393700F393700F393700F393700
Controller 2-Sta
g
e
(
B-6
)
F293700F293700F293700F293700F293700F293700
Controller On/Off
(
B-20
)
F544600F544600F544600F544600F544600F544600
7-C Controller On/Off
(
B-28
)
Di
g
ital Tekmar 009729F 009729F 009729F 009729F 009729F 009729F
Controller 2-Sta
g
e
(
B-26 / 27
)
Di
g
ital Ra
yp
ak 009861F 009861F 009861F 009861F 009861F 009861F
Controller 4-Sta
g
e
(
B-21 / 23
)
Di
g
ital Ra
yp
ak 009862F 009862F 009862F 009862F 009862F 009862F
15-C Sensor Outdoor Air Ra
yp
F687010F687010F687010F687010F687010F687010ka
16-C Sensor Water Ra
yp
F787010F787010F787010F787010F787010F787010ka
8-C Controller Ra
y
Tem
p
/4-Sta
g
e
(
B-25
)
010252F 010252F 010252F 010252F 010252F 010252F
Controller Ra
y
Tem
p
/2-Sta
g
e
(
B-24
)
012368F 012368F 012368F 012368F 012368F 012368F
9-C Sensor Return Tem
p
erature Ra
y
Tem
p
009506F 009506F 009506F 009506F 009506F 009506F
17-C Sensor Outdoor Air Ra
y
Tem
p
010788F 010788F 010788F 010788F 010788F 010788F
10-C Tem
p
Controller Pool
(
not shown
)
003346F 003346F 003346F 003346F 003346F 003346F
F241700F241700F241700F241700F241700F241700hctiwSwolFC-11
12-C Economaster P. C. Board ADJ 3 to 10 MIN 004675F 004675F 004675F 004675F 004675F 004675F
18-C Pum
p
Dela
y
F155210F155210F155210F155210F155210F155210NIM01ro5
13-C Switch Air Pressure
(
Vent
)
007158F 007158F 007158F 007158F 007158F 007158F
14-C Switch Air Pressure Differential
(
Blower
)
008171F 008171F 008171F 008171F 008171F 008171F
16-C Rela
y
24 VAC
(
Auto Reset Hi Limit100-240F
)
009039F 009039F 009039F 009039F 009039F 009039F
NAFF
F414700F414700F414700F414700F314700F314700riAnoitsubmoCrewolBF-1
F816900F816900F816900F816900
F816900F816900rettuhSriAF-2
3-F Intake Flan
g
e
(
TruSeal
)
009697F 009697F 011746F 009697F 009697F 009697F
A/NA/NA/NF714700A/NA/N"4tcuDesoHF-4
F024700F024700F024700F024700F024700F024700"6tcuDesoH
F037900F0
37900F037900F037900F037900F0379008x8aideMretliFF-5
G GAS VALVES
1-G Main Valve Gas Manual A 1-1/4"
(
IRI
)
N/A N/A 007190F 007190F 007190F 007190F
F124700F124700F124700F124700F124700F124700"4/3AlaunaMsaGevlaVG-2
F224700F224700F224700F224700F224
700F224700"4/1evlaVeldeelBG-3
F324700F324700F324700F324700F324700F324700"8/1evlaVeldeelB
4-G Combination Gas Valve On/Off Nat 3/4" 007424F 007424F 007424F 007424F 007424F 007424F
Combination Gas Valve On/Off Pro 3/4" 007425F 007425F 007425F 007425F 007425F 007425F
Combination Gas Valve On/Off Nat 3/4"
(
Low Gas Press.
)
N/A 007666F N/A 007666F 007666F N/A
5-G Switch Low Gas Pressure w/o Bracket
(
o
p
tional
)
007187F 007187F 007187F 007187F 007187F 007187F
6-G Switch Hi
g
h Gas Pressure w/o Bracket
(
o
p
tional
)
007188F 007188F 007188F 007188F 007188F 007188F
A/NA/NA/NA/NF704800F704800evlaVsaGdioneloSG-7
8-G Vent Valve
(
IRI
)
N/A N/A 011913F 011913F 011913F 011913F
9-G Valve Gas Manual B
(
IRI
)
N/A N/A 007195F 007195F 007195F 007195F
10-G Valve On/Off
(
IRI
)
N/A N/A 004094F 004094F 004094F 004094F
H HEAT EXCHANGER
1-H Heat Exch Ass
y
F754700F654700F554700F454700F354700F254700norItsaC
Heat Exch Ass
y
F364700F264700F164700F064700F954700F854700ssarB
Heat Exch Ass
y
Cast Iron w/Pum
p
Hdr 008852F 008853F 007466F 007467F 007468F 007469F
Heat Exch Ass
y
Brass w/Pum
p
Hdr 008854F 007471F 007472F 007473F 007474F 007475F
Heat Exch Ass
y
Cast Iron Cu
p
ro Nickel 007476F 007477F 007478F 007479F 007480F 007481F
Heat Exch Ass
y
Brass Cu
p
ro Nickel 007482F 007483F 007484F 007485F 007486F 007487F
Heat Exch Ass
y
Cast Iron w/Pum
p
Hdr Cu
p
ro Nickel 007488F 007489F 007490F 007491F 007492F 007493F
Heat Exch Ass
y
Brass w/Pum
p
Hdr Cu
p
ro Nickel 008855F 007495F 007496F 007497F 007498F 007499F
F005700F005700F005700F005700F005700F005700norItsaCredaeHteltuO/telnIH-2
F105700F105700F105700F10
5700F105700F105700ssarBredaeHteltuO/telnI
F205700F205700F205700F205700F205700F205700norItsaCredaeH
nruteRH-3
F305700F305700F305700F305700F305700F305700ssarBredaeHnruteR
4-H Return Pum
p
F405700F405700F405700F405700F405700F405700norItsaCredaeH
Return Pum
p
F505700F505700F505700F505700F505700F505700ssarBredaeH
F115700F015700F905700F805700F705700F605700eld
nuBebuTH-5
Tube Bundle Cu
p
F715700F615700F515700F415700F315700F215700lekciNor
6-H Heat Exchan
g
F325700F225700F125700F025700F915700F815700ebuTe
Heat Exchan
g
e Tube Cu
p
ro Nickel 007524F 007525F 007526F 007527F 007528F 007529F
F635700F635700F635700F635700F635700F635700tiKtloBdutSH-7
Stud Bolt Kit w/Pum
p
F735700F735700F735700F735700F735700F735700redaeH
B100008B100008B100008B100008B100008B100008teksaGred
aeHH-8
F908900F808900F708900F608900F508900F408900"H"tiKelffaBH-9
F535700F435700F335700F235700F13
5700F035700"P"dna"HW"tiKelffaB
F112700F112700F112700F112700F112700F112700lleWrosneSH-01
11-H Well Retainin
g
Cli
p
300203 300203 300203 300203 300203 300203

CALL
OUT DESCRIPTION 302B 402B 502B 652B 752B 902B
J CONTROL BOX
1-J Control Box N/A N/A N/A N/A N/A N/A
2-J I
g
F473700F473700F473700F473700F473700F473700lortnoCnoitin
I
g
nition Control with Manual Reset 009057F 009057F 009057F 009057F 009057F 009057F
F626900F626900F626900F626900F626900F626900WPCdraoBtiucriCdetnirPJ-3
5-J Rela
y
DPDT 24VAC
(
K1 & K2
)
009688F 009688F 009688F 009688F 009688F 009688F
6-J Rela
y
3PDT 120VAC
(
K3
)
009689F 009689F 009689F 009689F 009689F 009689F
7-J Printed Circuit Board UDB
(
Dia
g
nostic
)
011758F 011758F 011758F 011758F 011758F 011758F
8-J Printed Circuit Board Status Li
g
hts 007896F 007896F 007896F 007896F 007896F 007896F
F494700F494700F494700F494700F494700F494700AV001remrofsnarTJ-9
10-J Time Dela
y
F129800F129800F129800F129800F129800F129800rotcatnoC
11-J Automatic Shut Down Breaker Switch 3 AMP 007380F 007380F 007380F 007380F 007380F 007380F
F278600F278600F278600F278600F278600F278600rekcoR
hctiwSffO/nOJ-21
13-J Momentar
y
F146500F146500F146500F146500F146500F146500hctiwS
14-J Terminal Block
(
3 S
p
ace
)
007382F 007382F 007382F 007382F 007382F 007382F
15-J Switch Mt
g
F826900F826900F826900F826900F826900F826900lenaP
M MISCELLANEOUS
F970400F970400F970400F970400F970400F620010elddaPhct
iwSwolFM-1
F847700F912700F812700F712700F074700F074700ISP03VRPM-2
F122700F122700F643700F022700F022700
F022700ISP54VRP
F222700F222700F222700F222700F222700F222700ISP06VRP
F322700F322700F322700F322700F3
22700F322700ISP57VRP
F422700F422700F422700F219110F219110F219110ISP521VRP
F522700F522700F522700F52
2700F522700F522700ISP051VRP
3-M Delimin
g
F078250F078250F078250F078250F078250F078250tiK
4-M T & P Gau
g
e
(
H
)
007205F 007205F 007205F 007205F 007205F 007205F
T & P Gau
g
e
(
W
)
007399F 007399F 007399F 007399F 007399F 007399F
5-M Inte
g
ral Pum
p
4" Im
p
F692900F692900F692900F692900F692900F692900relle
Inte
g
ral Pum
p
4-1/4 Im
p
F448400F448400F448400F448400A/NA/Nrelle
6-M Pum
p
A/N6477006477006477006477006477002100ocaTFBICenilnI
Pum
p
A/N7477007477007477007477007477002100ocaTRBenilnI
7-M Pum
p
Cartrid
g
A/NF351159F351159F351159F351159F3511592100ecaTe
8-M Pum
p
A/NF947800F947800F947800F947800F9478002100ocaTteksaG
9-M Thermostatic Converter divertin
g
valve S
p
arco 009076F 009076F 009077F 009077F 009077F 009078F
10-M Gasket divertin
g(
Pool
)
009079F 009079F 009080F 009080F 009080F 009081F
F429800F429800F429800F429800F429800F429800zo8.2tnalaeSVTRM-11
F557500F557500F557500F557500F557500F
557500zo01tnalaeSVTR
12-M Sealant Ta
p
e
(g
ra
y)
S
p
ecif
y
Len
g
th 800351 800351 800351 800351 800351 800351
F504800F504800F504800F504800F504800F504800ediW"1noitalusnIxarfrebiFM-31
F637900F637900F637900F5379
00F537900F437900teksaGlaeSeeTtsuahxEeulFM-41
15-M Flue Exhaust Ada
p
ter Seal Gasket 009737F 009738F 009738F 009739F 009739F 009739F
16-M Intake Air Seal Gaskets
(
TruSeal
)
010028F 010028F 010028F 010028F 010028F 010028F
F749600F749600F749600F749600F749600F749600rebmahCnoitsubmoCwodniWM-71
F535600F535600F535600F535600F
535600F535600rosneSemalFM-81
19-M I
g
F004700F004700F004700F004700F004700F004700retin
20-M Touch-u
p
Paint
(
Green
)
750125 750125 750125 750125 750125 750125
Touch-u
p
Paint
(
Dark Gra
y)
750126 750126 750126 750126 750126 750126
21-M Si
g
ht Window Plu
g
008474F 008474F 008474F 008474F 008474F 008474F
F877010F877010F877010F877010F877010F877010TPN"4/3temmorGdlofinaMsaGM-22
F977010F977010F977010F977
010A/NA/NTPN"4/1-1temmorGdlofinaMsaGM-32
SNOITPOO
1-O Remote Sensor for Low Water Cut-Off 007228F 007228F 007228F 007228F 007228F 007228F
F751700F751700F751700F751700F751700F751700dr
aoBCPffOtuCretaWwoLO-2
3-O Momentar
y
F146500F146500F146500F146500F146500F146500hctiwS
R REFRACTORY
1-R Refractor
y
Kit
(
All Panels
)
007401F 007402F 007403F 007404F 007405F 007406F
2-R Refractor
y
Front Panels 007407F 007408F 007409F 007410F 007411F 007412F
3-R Refractor
y
F868900F768900F668900F568900F468900F368900teknalB

CALL
B209B257B256B205B204B203NOITPIRCSEDTUO
LATEMTEEHSS
1-S Jacket To
p
F547900F447900F347900F247900F147900F047900
2-S U
p
F647900F647900F647900F647900F647900F647900lenaPlortnoCtnorf
U
p
F747900F747900F747900F747900F747900F747900wodniW/wlenaPlortnoCtnorf
3-S U
pp
F357900F257900F157900F057900F947900F847900lenaPtekcaJsseccAlortnoCre
F957900F857900F757900F657900F
557900F457900lenaPtekcaJtnorFrewoLS-4
5-S Access Panel I
g
F496900F496900F496900F496900F496900F496900rosneS/retin
F567900F467900F367900F267900F167900F067900lenaP
tekcaJraeRrewoLS-6
7-S U
pp
F667900F667900F667900F667900F618900F618900lenaPtekcaJediStfeLre
8-S U
pp
er Ri
g
F767900F767900F767900F767900F718900F718900lenaPtekcaJediSth
F867900F867900F867900F867900F867900F867
900lenaPrevoCekatnIriAS-9
F177900F177900F177900F077900F077900F967900lenaPrevoCtsuahxEeulFraeRS-
01
F477900F477900F477900F377900F377900F277900lenaPrevoCtsuahxEeulFS-11
12-S Lower Corner Su
pp
F577900F577900F577900F577900F577900F577900raeRdnatnorFstro
13-S Center Su
pp
F052010F942010F842010F742010F642010F542010lenaPtro
14-S Left & Ri
g
ht Heat Exchan
g
er Su
pp
F152010F152010F152010F152010F152010F152010tro
15-S Air Intake Ada
p
F677900F677900F677900F677900F677900F677900laeSurTlenaPret
16-S Su
pp
F287900F187900F087900F977900F877900F777900latnoziroHtro
17-S Su
pp
ort Ass
y
Controls and Flue Exhaust 009886F 009886F 009783F 009783F 009783F 009783F
18-S Flue Collector To
p
009784F 009785F 009786F 009787F 009788F 009789F
F097900F097900F097900F097900F097900F097900lenaPsseccAS-91
20-S Access Panel w/Pum
p
009791F 009791F 009791F 009791F 009791F 009791F
21-S Pum
p
F176200F176200F176200F176200F176200F176200revoC
F297900F297900F297900F297900F297900F297900latemteehS
xoBlortnoCS-22
23-S Controller Mountin
g
F896900F896900F896900F896900F896900F896900lenaP
24-S Filter Mountin
g
F397900F397900F397900F397900F397900F397900lenaP
F647010F647010F647010F647010F647010F647010dooHtneVr
iAekatnIS-52
A/NA/NA/NA/NF788900F788900munelPrewolBS-62
F130010F130010F130010F030010F030010F920010ren
iateRteksaGtsuahxEeulFS-72
F177010F077010F967010F867010F767010F667010lenaPraeRrebmahCnoitsubmoCS
-82
29-S Base Ass
y
010754F 010755F 010756F 010757F 010758F 010759F
30-S Rear Center Cover Panel 011858F 011858F 011858F 011858F 011858F 011858F
GNITNEVV
597010597010597010497010497010397010kcatSroodtuOV-1
F797900F797900F797900F697900F697900F59
7900eeTtsuahxEeulFV-2
3-V Flue Exhaust Tee Ca
p
009798F 009799F 009799F 009800F 009800F 009800F
4-V Flue Exhaust Ada
p
F308900F308900F308900F208900F208900F108900ret
5-V Flue Exhaust Strai
g
ht Pi
p
e011851F 011852F 011852F 011853F 011853F 011853F

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