Raypak HI DELTA 2002B User manual

COMMERCIAL and POOL
MODELS: 992B THRU 2342B
CATALOG NO. 9300.762
Effective: 08-19-08
Replaces: 06-26-08
MODEL SIZES: 992B, 1262B, 1532B, 1802B, 2002B, 2072B & 2342B
MODEL TYPES: HI DELTA H, W, WH & P
DATES OF MANUFACTURE: 01-01-07 THROUGH CURRENT
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] Fax [phone]
Litho In U.S.A.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
RAYPAK ILLUSTRATED PARTS LIST

HEAT EXCHANGER DETAIL
BURNER ASSEMBLY DETAIL
GAS VALVE DETAIL
ROBERTSHAW HONEYWELL

CONTROL BOX DETAIL
FRONT SWITCH DETAIL

CALL
OUT DESCRIPTION 992B 1262B 1532B 1802B 2002B 2072B 2342B
B BURNER ASSEMBLY
1-B Burner Ass
y
F306900F206900F206900F106900F006900F995900F895900srenruB/w
2-B Burner Mountin
g
Ass
y
009604F 009605F 009606F 009607F 009608F 009608F 009609F
F716700F716700F716700F716700F716700F716700F716700renruBB-3
F344700F344700F344700F344700F344700F344700F344700teksaGlaeSB-4
F516900F416900F416900F316900F216900F116900F016900reppUdlofinaMB-5
F579800F479800F479800F379800F279800F716900F616900rewoLdlofinaMB-6
7-B Burner Orifice Nat.# 28
(
Low Gas Press.
)
351641/11 351641/14 351641/17 351641/20 351641/23 351641/23 351641/26
62/44415332/444153A/N02/44415371/44415341/44415311/44415333#.taNecifirOrenruB
A/NA/N32/816153A/NA/NA/NA/N53#.taNecifirOrenruB
62/54415332/544153A/N02/54415371/54415341/54415311/54415325#.orPecifirOrenruB
SLORTNOCC
1-C Manual Reset Ad
j
ustible Hi
g
h Limit 240°F Max 007144F 007144F 007144F 007144F 007144F 007144F 007144F
Manual Reset Ad
j
ustible Hi
g
h Limit 200°F Max 008081F 008081F 008081F 008081F 008081F 008081F 008081F
Manual Reset Ad
j
ustible Hi
g
h Limit 180°F Max 009554F 009554F 009554F 009554F 009554F 009554F 009554F
2-C Auto Reset Ad
j
ustible Hi
g
h Limit 240°F Max 007141F 007141F 007141F 007141F 007141F 007141F 007141F
Auto Reset Ad
j
ustible Hi
g
h Limit 180°F Max 006445F 006445F 006445F 006445F 006445F 006445F 006445F
Auto Reset Ad
j
ustible Hi
g
h Limit 200°F Max 012546F 012546F 012546F 012546F 012546F 012546F 012546F
3-C Remote Aquastat
(
Tankstat
)(
B-2
)
007148F 007148F 007148F 007148F 007148F 007148F 007148F
Remote Aquastat
(
Tankstat
)
2-Sta
g
e
(
B-3
)
007392F 007392F 007392F 007392F 007392F 007392F 007392F
Remote Aquastat
(
Tankstat
)
2-Sta
g
e
(
B-9
)
007392F 007392F 007392F 007392F 007392F 007392F 007392F
4-C Controller 2-Sta
g
e
(
B-4
)
F393700F393700F393700F393700F393700F393700F393700
Controller 2-Sta
g
e
(
B-6
)
F293700F293700F293700F293700F293700F293700F293700
Controller On/Off
(
B-20
)
006445F 006445F 006445F 006445F 006445F 006445F 006445F
5-C Controller On/Off
(
B-28
)
Di
g
ital Tekmar 009729F 009729F 009729F 009729F 009729F 009729F 009729F
Controller 2-Sta
g
e
(
B-26 / 27
)
Di
g
ital Ra
y
pak 009861F 009861F 009861F 009861F 009861F 009861F 009861F
Controller 4-Sta
g
e
(
B-21 / 23
)
Di
g
ital Ra
y
pak 009862F 009862F 009862F 009862F 009862F 009862F 009862F
6-C Sensor Outdoor Air Ra
y
F687010F687010F687010F687010F687010F687010F687010kap
7-C Sensor Water Ra
y
F787010F787010F787010F787010F787010F787010F787010kap
8-C Controller Ra
y
Temp/4-sta
g
e
(
B-25
)
010252F 010252F 010252F 010252F 010252F 010252F 010252F
Controller Ra
y
Temp/2-sta
g
e
(
B-24
)
012368F 012368F 012368F 012368F 012368F 012368F 012368F
9-C Sensor Return Temperature Ra
y
Temp 009506F 009506F 009506F 009506F 009506F 009506F 009506F
10-C Sensor Outdoor Air Ra
y
F887010F887010F887010F887010F887010F887010F887010pmeT
11-C Temp Controller Pool
(
not shown
)
003346F 003346F 003346F 003346F 003346F 003346F 003346F
F241700F241700F241700F241700F241700F241700F241700hctiwSwolFC-21
13-C Economaster P. C. Board ADJ 3 to 10 MIN 004675F 004675F 004675F 004675F 004675F 004675F 004675F
17-C Pump Dela
y
F155210F155210F155210F155210F155210F155210F155210NIM01ro5
14-C Switch Air Pressure
(
Vent
)
007158F 007158F 007158F 007158F 007158F 007158F 007158F
15-C Switch Air Pressure Differential
(
Blower
)
008171F 008171F 008171F 008171F 008171F 008171F 008171F
16-C Rela
y
24 VAC
(
Auto Reset Hi Limit100-240F
)
009039F 009039F 009039F 009039F 009039F 009039F 009039F
NAFF
1-F Blower Combustion Air
(
Left Hand
)
007413F 007413F 007413F 007413F 007413F 007413F 007413F
2-F Blower Combustion Air
(
Ri
g
ht Hand
)
007414F 007414F 007414F 007414F 007414F 007414F 007414F
F816900F816900F816900F816900F816900F816900F816900rettuhSriAF-3
4-F Intake Blower Flan
g
e 6"
(
Truseal
)
009697F 009697F 009697F 009697F 009697F 009697F 009697F
Intake Blower Flan
g
e 4"
(
Truseal
)
011746F N/A N/A N/A N/A 011746F 011746F
5-F Hose Duct 6"
(
Truseal
)
007420F 007420F 007420F 007420F 007420F 007420F 007420F
Hose Duct 4"
(
Truseal
)
007419F N/A N/A N/A N/A 007419F 007419F
F204800F204800F204800F204800F204800F204800F204800aideMretliFF-6
G GAS VALVES
1-G Main Valve Gas Manual A 2"
(
IRI
)
007665F 007665F 007665F 007665F 007665F 007665F 007665F
F124700F124700F124700F124700F124700F124700F124700"4/3AlaunaMsaGevlaVG-2
Valve Gas Manual A 1"
(
Low Gas Press.
)
007189F 007189F 007189F 007189F 007189F 007189F 007189F
F224700F224700F224700F224700F224700F224700F224700"4/1evlaVeldeelBG-3
F324700F324700F324700F324700F324700F324700F324700"8/1evlaVeldeelB
F666700F666700F666700F666700F666700F666700F666700"4/3taNevlaVsaGnoitanibmoCG-4
F766700F766700F766700F766700F766700F766700F766700"4/3orPevlaVsaGnoitanibmoC
Combination Gas Valve Nat 1"
(
Low Gas Press.
)
011732F 011732F 011732F 011732F 011732F 011732F 011732F
5-G Switch Low Gas Pressure w/o Bracket 007187F 007187F 007187F 007187F 007187F 007187F 007187F
6-G Switch Hi
g
h Gas Pressure w/o Bracket
(
optional
)
007188F 007188F 007188F 007188F 007188F 007188F 007188F
A/NA/NA/NA/NA/NF704800F704800evlaVsaGdioneloSG-7
8-G Vent Valve
(
IRI
)
011914F 011914F 011914F 011914F 011914F 011914F 011914F
9-G Valve Gas Manual B
(
IRI
)
007195F 007195F 007195F 007195F 007195F 007195F 007195F
10-G Valve On/Off
(
IRI
)
004096F 004096F 004096F 004096F 004096F 004096F 004096F
H HEAT EXCHANGER
1-H Heat Exch Ass
y
F376700F276700F276700F176700F076700F966700F866700norItsaC
Heat Exch Ass
y
F976700F876700F876700F776700F676700F576700F476700ssarB
Heat Exch Ass
y
Cast Iron w/Pump Hdr 007680F 007681F 007682F 007683F N/A N/A N/A
Heat Exch Ass
y
Brass w/Pump Hdr 007686F 007687F 007688F 007689F N/A N/A N/A
Heat Exch Ass
y
Cast Iron Cupro Nickel 007692F 007693F 007694F 007695F 007696F 007696F 007697F
Heat Exch Ass
y
Brass Cupro Nickel 007698F 007699F 007700F 007701F 007702F 007702F 007703F
Heat Exch Ass
y
Cast Iron w/Pump Hdr Cupro Nickel 007704F 007705F 007706F 007707F N/A N/A N/A
Heat Exch Ass
y
Brass w/Pump Hdr Cupro Nickel 007710F 007711F 007712F 007713F N/A N/A N/A
F617700F617700F617700F617700F617700F617700F617700norItsaCredaeHteltuO/telnIH-2
F717700F717700F717700F717700F717700F717700F717700ssarBredaeHteltuO/telnI
F817700F817700F817700F817700F817700F817700F817700norItsaCredaeHnruteRH-3
F917700F917700F917700F917700F917700F917700F917700ssarBredaeHnruteR
A/NA/NA/NF027700F027700F027700F027700norItsaCredaeHpmuPnruteRH-4
A/NA/NA/NF127700F127700F127700F127700ssarBredaeHpmuPnruteR
F727700F627700F627700F527700F427700F327700F227700eldnuBebuTH-5
F337700F237700F237700F137700F037700F927700F827700lekciNorpuCeldnuBebuT
6-H Heat Exchan
g
F937700F837700F837700F737700F637700F537700F437700ebuTe
Heat Exchan
g
e Tube Cupro Nickel 007740F 007741F 007742F 007743F 007744F 007744F 007745F
F828700F828700F828700F828700F828700F828700F828700tiKtloBdutSH-7
F928700F928700F928700F928700F928700F928700F928700redaeHpmuP/wtiKtloBdutS
F438700F438700F438700F438700F438700F438700F438700teksaGredaeHH-8
F518900F418900F418900F318900F218900F118900F018900"H"tiKelffaBH-9
F368700F268700F268700F168700F068700F958700F858700"P"dna"HW"tiKelffaB
F112700F112700F112700F112700F112700F112700F112700lleWrosneSH-01
11-H Well Retainin
g
302003302003302003302003302003302003302003pilC

CALL
OUT DESCRIPTION 992B 1262B 1532B 1802B 2002B 2072B 2342B
J CONTROL BOX
1-J Control Box N/A N/A N/A N/A N/A N/A N/A
Control Box
(
Pool
)
N/A N/A N/A N/A N/A N/A N/A
2-J I
g
F473700F473700F473700F473700F473700F473700F473700lortnoCnoitin
I
g
nition Control with Manual Reset 009057F 009057F 009057F 009057F 009057F 009057F 009057F
F726900F726900F726900F726900F726900F626900F626900WPCdraoBtiucriCdetnirPJ-3
5-J Rela
y
DPDT 24VAC
(
K1, K2, K3 & K5
)
009688F 009688F 009688F 009688F 009688F 009688F 009688F
6-J Rela
y
3PDT 120VAC
(
K4
)
009689F 009689F 009689F 009689F 009689F 009689F 009689F
7-J F857110F857110F857110F857110F857110F857110F857110BDUdraoBtiucriCdetnirP
8-J Printed Circuit Board Status Li
g
hts 007896F 007896F 007896F 007896F 007896F 007896F 007896F
F494700F494700F494700F494700F494700F494700F494700AV001remrofsnarTJ-9
10-J Time Dela
y
F129800F129800F129800F129800F129800F129800F129800rotcatnoC
11-J Automatic Shut Down Breaker Switch 3 AMP 007380F 007380F 007380F 007380F 007380F 007380F 007380F
F278600F278600F278600F278600F278600F278600F278600rekcoRhctiwSffO/nOJ-21
13-J Momentar
y
F146500F146500F146500F146500F146500F146500F146500hctiwS
F068900F068900F068900F068900F068900F068900A/N
A05cav42TSPDrotcatnoCJ-41
15-J Terminal Block
(
3 Space
)
007382F 007382F 007382F 007382F 007382F 007382F 007382F
16-J Switch Mt
g
F826900F826900F826900F826900F826900F826900F826900lenaP
M MISCELLANEOUS
F620010F620010F620010F620010F620010F620010F620010elddaPhctiwSwolFM-1
F880800F880800F880800F847700F847700F847700F847700ISP03VRPM-2
F257700F257700F257700F257700F157700F157700F122700ISP54VRP
F882800F457700F457700F457700F457700F357700F222700ISP06VRP
F757700F757700F757700F657700F657700F657700F322700ISP57VRP
F957700F957700F957700F857700F422700F422700F422700ISP521VRP
F522700F522700F522700F522700F522700F522700F522700ISP051VRP
3-M Delimin
g
F078250F078250F078250F078250F078250F078250F078250tiK
4-M T & P Gau
g
e
(
H
)
007205F 007205F 007205F 007205F 007205F 007205F 007205F
T & P Gau
g
e
(
WH
)
007399F 007399F 007399F 007399F 007399F 007399F 007399F
5-M Inte
g
A/NA/NA/NA/NA/NF692900F692900rellepmI"4pmuPlar
Inte
g
A/NA/NA/NF548400F548400F548400F548400rellepmI7.4pmuPlar
F429800F429800F429800F429800F429800F429800F429800zo8.2tnalaeSVTRM-6
F557500F557500F557500F557500F557500F557500F557500zo01tnalaeSVTR
7-M Sealant Tape
(g
ra
y)
Specif
y
Len
g
th 800351 800351 800351 800351 800351 800351 800351
F504800F504800F504800F504800F604800F604800F604800ediW"1noitalusnIxarfrebiFM-8
F396900F296900F296900F296900F196900F196900F096900teksaGlaeSeeTtsuahxEeulFM-9
10-M Flue Exhaust Adapter Seal Gasket 009635F 009636F 009636F 009637F 009637F 009637F 009638F
11-M Intake Air Seal Gaskets
(
Truseal
)
010028F 010028F 010028F 010028F 010028F 010028F 010028F
F749600F749600F749600F749600F749600F749600F749600rebmahCnoitsubmoCwodniWM-21
F535600F535600F535600F535600F535600F535600F535600rosneSemalFM-31
14-M I
g
F004700F004700F004700F004700F004700F004700F004700retin
15-M Touch-up Paint
(
Green
)
750125 750125 750125 750125 750125 750125 750125
Touch-up Paint
(
Dark Gra
y)
750126 750126 750126 750126 750126 750126 750126
16-M Si
g
ht Window Plu
g
008474F 008474F 008474F 008474F 008474F 008474F 008474F
17-M Gas Manifold Grommet 3/4" NPT 010778F 010778F 010778F 010778F 010778F 010778F 010778F
F087010F087010F087010F087010F087010F087010F087010TPN"2temmorGdlofinaMsaGM-81
SNOITPOO
1-O Remote Sensor for Low Water Cut-Off 007228F 007228F 007228F 007228F 007228F 007228F 007228F
F751700F751700F751700F751700F751700F751700F751700draoBCPffOtuCretaWwoLO-2
3-O Momentar
y
F146500F146500F146500F146500F146500F146500F146500hctiwS
R REFRACTORY
1-R Refractor
y
Kit
(
All Panels
)
007760F 007761F 007762F 007763F 007764F 007764F 007765F
2-R Refractor
y
F177700F077700F077700F967700F867700F767700F667700slenaPtnorF
3-R Refractor
y
F478900F378900F378900F278900F178900F078900F968900teknalB
S SHEETMETAL
F436900F336900F336900F236900F136900F036900F926900poTtekcaJS-1
2-S Upfront Control Panel
(
10 Indicator Li
g
hts
)
009639F N/A N/A N/A N/A N/A N/A
Upfront Control Panel
(
11 Indicator Li
g
hts
)
N/A 009640F 009640F 009640F N/A N/A N/A
Upfront Control Panel
(
12 Indicator Li
g
hts
)
N/A N/A N/A N/A 009641F 009641F 009641F
Upfront Control Panel w/ Window
(
10 Indicator Li
g
hts
)
009642F N/A N/A N/A N/A N/A N/A
Upfront Control Panel w/ Window
(
11 Indicator Li
g
hts
)
N/A 009643F 009643F 009643F N/A N/A N/A
Upfront Control Panel w/ Window
(
12 Indicator Li
g
hts
)
N/A N/A N/A N/A 009644F 009644F 009644F
Upfront Control Panel
(
10 Indicator Li
g
hts
)
* 012335F N/A N/A N/A N/A N/A N/A
Upfront Control Panel
(
11 Indicator Li
g
hts
)
* N/A 012336F 012336F 012336F N/A N/A N/A
Upfront Control Panel
(
12 Indicator Li
g
hts
)
* N/A N/A N/A N/A 012337F 012337F 012337F
Upfront Control Panel w/ Window
(
10 Indicator Li
g
hts
)
* 012338F N/A N/A N/A N/A N/A N/A
Upfront Control Panel w/ Window
(
11 Indicator Li
g
hts
)
* N/A 012339F 012339F 012339F N/A N/A N/A
Upfront Control Panel w/ Window
(
12 Indicator Li
g
hts
)
* N/A N/A N/A N/A 012340F 012340F 012340F
3-S Upper Control Access Jacket Panel 009645F 009646F 009647F 009648F 009649F 009649F 009650F
F656900F556900F556900F456900F356900F256900F156900lenaPtekcaJtnorFrewoLS-4
5-S Access Panel I
g
F496900F496900F496900F496900F496900F496900F496900rosneS/retin
F266900F166900F166900F066900F956900F856900F756900lenaPtekcaJraeRrewoLS-6
F366900F366900F366900F366900F366900F366900F366900lenaPtekcaJediS
tfeLreppUS-7
8-S Upper Ri
g
F596900F596900F596900F596900F596900F596900F596900lenaPtekcaJediSth
F696900F696900F696900F696900F696900F696900F696900lenaPrevoCekatnIriAS-9
F766900F666900F666900F666900F566900F566900F466900lenaPrevo
CtsuahxEeulFraeRS-01
F617900F517900F517900F517900F417900F417900F317900lenaPrevoCtsuahxEeulFS-11
12-S Lower Corner Supports Front and Rear 009668F 009668F 009668F 009668F 009668F 009668F 009668F
F342010F142010F142010F042010F932010F832010F732010lenaPtroppuSretneCS-31
14-S Left & Ri
g
ht Heat Exchan
g
er Support 010244F 010244F 010244F 010244F 010244F 010244F 010244F
15-S Intake Air Distribution Box
(
Truseal
)
009669F 009669F 010789F 010789F 009670F 009670F 009670F
F676900F576900F576900F476900F376900F276900F176900latnoziroHtroppuSS-61
17-S Support Ass
y
Controls and Flue Exhaust 009677F 009677F 009677F 009677F 009677F 009677F 009677F
F386900F286900F286900F186900F086900F976900F876900poTrotcelloCeulFS-81
F486900F486900F486900F486900F486900F486900F486900lenaPsseccAS-91
F586900F586900F586900F586900F586900F586900F586900pmuP/wlenaPsseccAS-02
F176200F176200F176200F176200F176200F176200F176200revoCpmuPS-12
F686900F686900F686900F686900F686900F686900F686900latemteehSxoBlortnoCS-22
23-S Controller Mountin
g
F143210F143210F143210F143210F143210F143210F143210*lenaP
24-S Filter Mountin
g
F996900F996900F996900F996900F996900F996900F996900lenaP
F747010F747010F747010F747010F747010F747010F747010dooHtneVriAekatnIS-52
F530010F430010F430010F430010F330010F330010F230010reniateRteksaGtsuahxEeulFS-62
27-S Combustion Chamber Rear Panel 010772F 010773F 010774F 010775F 010776F 010776F 010777F
28-S Base Ass
y
010760F 010761F 010762F 010763F 010764F 010764F 010765F
29-S Rear Center Cover Panel 011859F 011859F 011859F 011859F 011859F 011859F 011859F
GNITNEVV
997010897010897010897010797010797010697010kcatSroodtuOV-1
F407900F307900F307900F307900F207900F207900F107900eeTtsuahxEeulFV-2
F807900F707900F707900F707900F607900F607900F507900paCeeTtsuahxEeulFV-3
F217900F117900F117900F117900F017900F017900F907900retpadAtsuahxEeulFV-4
5-V Flue Exhaust Strai
g
F758110F658110F658110F658110F558110F558110F458110epiPth
*MANUFACTURED AFTER Februar
y
29, 2008

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