Raypak MVB 1104 Setup guide

COMMERCIAL/POOL
MODELS: MVB 504 THRU 2004
CATALOG NO. 9300.741
Effective: 06-30-08
Replaces: 06-02-08
MODEL SIZES: 504, 754, 1104, 1504 & 2004
MODEL TYPES: MODULATING VERTICAL BOILER H, WH & P CAT I
DATES OF MANUFACTURE: 7-01-07 THROUGH CURRENT
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] FAX [phone]
Litho In U.S.A.
RAYPAK ILLUSTRATED PARTS LIST
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
P/N 241318

HEAT EXCHANGER DETAIL
J-BOX DETAIL

BLOWER
DETAIL
GAS TRAIN DETAIL
MODEL 2004
MODELS 504–1504

CALL
400240514011457405NOITPIRCSEDTUO
B BURNER ASSEMBLY
F057110F947110F947110F947110F947110ylbmessAretpadAB-1
F157110F15711
0F157110F157110F157110dliehStaeHdnasteksaGretpadAB-2
F257110F257110F257110F257110F257110ebor
ProsneSemalFB-3
F004700F004700F004700F004700F004700retingIB-4
F657110F557110F457110F457110F357110re
nruBB-5
C CONTROLS
1-C Auto Reset Adjustible High Limit 240°F Max 011860F 011860F 011860F 011860F 011860F
Auto Reset Adjustible High Limit 180°F Max 006445F 006445F 006445F 006445F 006445F
Auto Reset Adjustible High Limit 140°F Max Pool 006445F 006445F 006445F 006445F 006445F
Auto Reset Adjustible High Limit 200°F Max 012546F 012546F 012546F 012546F 012546F
2-C Manual Reset Adjustible High Limit 240°F Max 007144F 007144F 007144F 007144F 007144F
Manual Reset Adjustible High Limit 200°F Max 008081F 008081F 008081F 008081F 008081F
Manual Reset Adjustible High Limit 180°F Max 009554F 009554F 009554F 009554F 009554F
3-C Manual Reset Fixed High Limit 240°F 008520F 008520F 008520F 008520F 008520F
Manual Reset Fixed High Limit 200°F 008093F 008093F 008093F 008093F 008093F
Manual Reset Fixed High Limit 175°F 600952B 600952B 600952B 600952B 600952B
4-C Remote Aquastat (Tankstat) 2-Stage B-3 (Not Shown) 007392F 007392F 007392F 007392F 007392F
5-C Controller Modulating (Tekmar) H7 MIN 70% 012251F 012251F 012251F 012251F 012251F
F252210F252210F252210F252210F2522101HW)ramkeT(ffO/nOrellortnoC
F352210F352210F3522
10F352210F352210PHW,P)ramkeT(ffO/nOrellortnoC
6-C Controller 4-Stage B-21 Digital Optional (Not Shown) 009862F 009862F 009862F 009862F 009862F
Controller 2-Stage B-26 Digital Optional (Not Shown) 009861F 009861F 009861F 009861F 009861F
F687010F687010F687010F687010F68701032-BriArood
tuOrosneSC-7
F787010F787010F787010F787010F78701062-Burht12-BretaWrosneSC-8
F168110F168110F168110F1
68110F168110)ramkeT(nI-wercsretaWrosneSC-9
15-C Sensor Water (Temp Tracker) B-36 thru B-38 012187F 012187F 012187F 012187F 012187F
F241700F241700F241700F241700F241700hctiwSwolFC-01
11-C Printed Circuit Board UDB (Diagnostic) 011758F 011758F 011758F 011758F 011758F
F851
700F851700F851700F851700F851700hctiwSerusserPtneVriAC-31
F167110F167110F167110F167110F167110hctiwS
erusserPekatnIriAC-41
J CONTROL BOX
A/NA/NA/NA/NA/NetelpmoCxoBlortnoCJ-1
F267110F267110F267110F267110F26711042/
021remrofsnarTJ-2
F325800F325800F325800F325800F325800guLdnuorG/wkcolBlanimreTJ-3
F367110F
367110F367110F367110F367110ecapS2kcolBlanimreTJ-4
A/NF779800F779800F779800F779800CAV021yaleR
rewolBJ-5
F529700F529700F529700F529700F529700CAV42yaleRpmuPJ-6
7-J Pump Contactor 120 VAC (Over 3/4 HP Pumps) 007906F 007906F 007906F 007906F 007906F
F609700A/NA/NA/NA/NC
AV021rotcatnoCrewolB
F930900F930900F930900F930900F930900)mralA(CAV42yaleRJ-01
F750900F750900F7
50900F750900F750900yrTelgniSISHlortnoCnoitingIJ-11
F473700F473700F473700F473700F473700yrTeerhT
ISHlortnoCnoitingI
F278600F278600F278600F278600F278600)pmuP/renruB(hctiwSrekcoRJ-21
F083700F0837
00F083700F083700F083700hctiwSnwoDtuhSffO/nOJ-31
F848110F848110F848110F848110F848110pmaLrotacidnI
J-41
FFAN
F567110F644210F544210F344210F244210riAnoitsubmoCrewolBF-1
F588110F588110F588110F588110F588110te
ksaGrewolBF-2
A/NF688110F688110F688110F688110teksaGretpadAF-3
A/NF788110F788110F788110F7881
10etalPretpadAF-4
F468110F368110F368110F368110F368110ylbmessAmunelPF-5
F678110F578110F578110F578
110F578110rettuhSriAF-6
A/NF024700F024700F024700F024700"6tcuDesoHF-7
F568110F568110F261700F261700F2
61700paCtneVekatnIneercSF-8
G GAS TRAIN
1-G Valve Gas Modulating (Dungs) Natural Gas 011766F 011766F 011766F 011766F 011768F
Valve Gas Modulating (Dungs) Propane Gas 011766F 011766F 011766F 011766F 011766F
F113210F013210F013210F013210F013210taNlioCevlaVG-2
F013210F01
3210F013210F013210F013210orPlioCevlaV
F592210F492210F492210F492210F492210retliFsaGtelnIG-3
F9
88110F888110F888110F888110F888110relriwSG-4
5-G O Rings (Includes Gas Valve and Adapter O Rings) 012440F 012440F 012440F 012440F 012441F
9-G Adapter Gas Valve 1" Inlet (Includes O Rings) 011915F 011915F 011915F 011915F 011915F
Adapter Gas Valve 1-1/4" Inlet (Includes O Rings) N/A N/A 011916F 011916F N/A
Adapter Gas Valve 2" Inlet (Includes O Rings) N/A N/A N/A N/A 011917F
10-G Adapter Gas Valve Outlet (Includes Venturi & O Ring)
F792210F692210F692210F692210F69221080/7/4otroirpde
rutcafunamstinU
F792210F545210F545210F545210F54521080/8/4morfderutcafunamstinU
F892210F892210
F892210F892210F892210etalPlriwSretpadAG-11
F503210F303210F103210F003210F992210saGlarutaNel
zzoNG-21
F103210F803210F803210F703210F603210saGenaporPelzzoN
F967110F967110F967110F967110F9671
10)GOW(llaBsaGevlaVG-31
14-G Motorized Safety Shut Off Valve (Optional) 011908F 011908F 011908F 011908F 011908F
15-G Solenoid Safety Shut Off Valve Nat (Optional) 011909F 011909F 011910F 011910F 011911F
Solenoid Safety Shut Off Valve Pro (Optional) 011909F 011909F 011909F 011909F 011909F
17-G Vent Valve Gas Nat (Optional) Not Shown 011913F 011913F 011914F 011914F 011914F
Vent Valve Gas Pro (Optional) Not Shown 011913F 011913F 011913F 011913F 011913F
18-G Switch Low Gas Pressure (Optional) 011770F 011770F 011770F 011770F 011770F
19-G Switch High Gas Pressure (Optional) 011771F 011771F 011771F 011771F 011771F

CALL
400240514011457405NOITPIRCSEDTUO
H HEAT EXCHANGER
1-H Heat Transfer Cupro-Nickle Bronze (Includes 15-S) 012254F 012255F 012256F 012257F 012258F
Heat Transfer Cupro-Nickle Cast Iron (Includes 15-S) 012321F 012323F 012325F 012327F 012329F
Heat Transfer Copper Bronze (Includes 15-S) 012259F 012260F 012261F 012262F 012263F
Heat Transfer Copper Cast Iron (Includes 15-S) 012320F 012322F 012324F 012326F 012328F
F301900F301900F301900F201900F201900eznorBredaeHteltuO/telnIH-
2
F233210F233210F233210F133210F133210norItsaCredaeHteltuO/telnI
F402700F402700F402700F402700F40
2700eznorBredaeHnruteRH-3
F033210F033210F033210F033210F033210norItsaCredaeHnruteR
F401900F4019
00F401900F401900F401900tlobdutSH-4
F343700F343700F343700F343700F343700)SCP02(teksaGredaeHH-5
F635600F635600F635600F635600F635600evlaVniarDH-6
F668110F668110F668110F668110F668110evlaVtne
VriAH-7
M MISCELLANEOUS COMPONENTS
F620010F620010F620010F620010F620010)ocaT(elddaPhctiwSwolFM-1
F749600F749600F749600F749600F
749600rebmahCnoitsubmoCwodniWM-2
F502700F502700F502700F502700F502700ISP57-0egauGP&TM-3
F993700F
993700F993700F993700F993700ISP002-0egauGP&T
F847700F847700F912700F812700F712700ISP03VRPM-4
F15
7700F157700F122700F643700F022700ISP54VRP
F457700F357700F222700F222700F222700ISP06VRP
F657700F322700F322700F322700F322700ISP57VRP
F857700F422700F422700F219110F219110ISP521VRP
F522700F522700F52270
0F522700F522700ISP051VRP
F429800F429800F429800F429800F429800)nwohStoN(zo8.2tnalaeSVTRM-5
F557
500F557500F557500F557500F557500)nwohStoN(zo01tnalaeSVTR
F277110F277110F277110F277110F277110te
ksaGlaeSlacitreVrotcelloCeulFM-6
F142700F142700F142700F142700F142700redaeHnruteRteknalBnoitalu
snIM-8
F662210F562210F462210F462210F637900teksaGretpadAtsuahxEeulFM-9
F798110F798110F204800F204800F2
04800retliFriAekatnIenilnIM-01
F355210F355210F255210F255210F255210muimerPretliFriAekatnIeni
lnIM-31
521057521057521057521057521057nwohStoN)neerG(tniaPpuhcuoTM-11
Touch up Paint (Dark Gray) Not Shown 750126 750126 750126 750126 750126
12-M Wire Harness
Units manufactured without 30-S Wiring Panel 012538F 012538F 012538F 012538F 012538F
Units manufactured with 30-S Wiring Panel 012566F 012566F 012566F 012566F 012566F
O OPTIONS
F822700F822700F822700F82
2700F822700)OCWL(rosneSetomeRO-1
F751700F751700F751700F751700F751700)OCWL(draoBCPlortnoCO-2
F14650
0F146500F146500F146500F146500)OCWL(hctiwSteseR/tseTO-3
F146500F146500F146500F146500F146500)mralA(
hctiwSteseR/recneliSO-4
F246500F246500F246500F246500F246500"3lleBmralAO-5
F346500F346500F346500F3465
00F346500"4lleBmralA
6-O Time Delay Contactor 5 Second (Alarm / Dry contacts) 008921F 008921F 008921F 008921F 008921F
7-O Relay SPDT 24 VAC (Alarm / Dry Contact) 009039F 009039F 009039F 009039F 009039F
F027110F027110F027110F027110F027110)mralA(CAV42TDPDyaleRO-8
P PUMPS
1-P Pump -Circulating - Bronze (Soft Water) 007226F 007226F 007227F 011845F 007351F
Pump -Circulating - Bronze (Medium Water) 007226F 007347F 011845F 007351F 007937F
Pump -Circulating - Bronze (Hard Water) 007349F 007349F 007351F 007351F 007937F
F753700F648
110F332700F232700F232700)retaWtfoS(IC-gnitalucriC-pmuP
Pump -Circulating- CI (Medium Water) 007232F 007353F 011846F 007357F 007938F
F839700F753700F753700F553700F553700)re
taWdraH(IC-gnitalucriC-pmuP
Pump -Circulating - Bronze (Pool Heaters and CWR 007226F 007226F 011845F 007351F 007937F
S SHEETMETAL
F338110F338110F338110F338110F338110poTtekcaJS-1
2-S Flue Collector Front
(
No O
p
enin
g) (
Includes 6-M
)
012267F 012268F 012269F 012270F 012271F
3-S Flue Collector Rear
(
O
p
enin
g) (
Includes 6-M
)
012272F 012273F 012274F 012275F 012276F
F701900F701900F701900F701900F701900stroppuSrefsnarTtaeHS-4
F948110F948110F948110F948110F948110strop
puStenibaCreppUS-5
F608110F408110F308110F208110F108110stroppuStenibaClacitreVS-6
F752700F752700F752
700F752700F752700revoCredaeHnruteRS-7
F908110F808110F808110F808110F808110lenaPtnorFreppUtekcaJS-
8
F518110F318110F218110F118110F018110lenaPtnorFrewoLtekcaJS-9
F818110F718110F718110F718110F718110le
naPediSreppUtekcaJS-01
F428110F228110F128110F028110F918110lenaPediSrewoLtekcaJS-11
F088110F978110F878110F778110F778110lenaPraeRreppUtekcaJS-21
F182210F082210F972210F872210F772210lenaPraeRrewoLt
ekcaJS-31
F921900F921900F921900F921900F921900ylbmessAesaBS-41
F603700F603700F603700F603700F603700)reli
obrepscp4(tekcarBgeLS-51
F703700F703700F703700F703700F703700lenaProtcelfeResaBS-61
F482210F3822
10F282210F282210F109110ylbmessAretpadAtsuahxEeulFS-71
F968110F968110F968110F968110F968110yssAxoBl
ortnoCS-81
F078110F078110F078110F078110F078110lenaPrevoCxoBlortnoCS-91
F178110F178110F178110F178110F
178110sthgiL/wlenaPrevoCxoBlortnoCS-02
F278110F278110F278110F278110F278110lenaPgnitnuoMhctiwSre
woPS-12
22-S Blower/Pump Switch Mounting Panel 011873F 011873F 011873F 011873F 011873F
F478110F478110F478110F478110F478110lenaPgnitnuoMrellortnoCS-32
F188110A/NA/NA/NA/NretpadAri
AekatnIS-52
F288110F998110F898110F898110F898110)edistuO(ralloCriAekatnIS-62
A/NF509110F509110F50911
0F509110)edisnI(ralloCriAekatnIS-72
F488110F388110F388110F388110F388110lenaPsseccAS-82
F609110F6091
10F609110F609110F609110xoBgniriWlenaPsseccAS-92
F765210F765210F765210F765210F765210lenaPgniriWV42
S-03
GNITNEVV
1-V Outdoor Stack 011895 011894 011894 011895 011895
2-V Vent Ca
p
608010508010408010408010308010stinUroodnIroflacitreV
3-V Vent Ca
p
Horizontal Thru-the-Wall for Indoor Units 006646 006650 006650 007989 007002
4-V Inline Air filter
(
Com
p
lete
)
006926 006926 006926 006927 006927
5-V Inline Air filter Premium
(
Com
p
lete
)
012460 012460 012460 012461 012461

www.raypak.com