Real Carriage Door & Sliding Hardware Fremont Opener User manual

INSTALLATION MANUAL
INSTALLATION MANUAL | FREMONT OPENER

TABLE OF CONTENTS
Parts & Packaging
Opener Parts
Safety Sensor Contents
1
2-3
4
CONTENT
SPECIFICATIONS & TECHNICAL DETAILS
Motor carriage Diagram
Motor Carriage Channels & Reset Button
Control Unit Housing
Maintenance and care
5-6
7
8-9
10-11
INSTALLATION INSTRUCTIONS
Rail Assembly
Attaching the Control Housing
Attaching Chain Tensioner or Wire Connector
Attaching the Swing Arm
Wire Connector Wiring
Attaching Ceiling Bracket
Mounting the Rail
Wall Station Installation
Installing push rods
Adjust the Red Limit Stop
Autoset Programming
13
14
14
15-17
18
19
29
21
22-23
24
24-25
ACCESSORIES
Transmitter
Homelink
Battery Pack
Memo
SOMlink
Senso
26-28
29-30
31-32
33
34
35

PARTS & PACKAGING
NOTE: weights will vary based on additional hardware that is ordered. The
weight is per 8ft section of rail with motor and unit housing. This does not
include push rod weight for the Fremont, or other hardware attachments.
REQUIRED TOOLS & PERSONAL PROTECTION EQUIPMENT
Fig. Recommended tools and
personal protective equipment
for installation.
You will require the tools shown
to assemble and install the
opener. Lay out the required
tools beforehand to ensure fast
and safe installation.
1 PARTS & PACKAGING

2 OPENER PARTS
ITEM QTY PART # DESCRIPTION MATERIAL
1 2 U-Fitting Swing Door H.W. Kit Steel, Mild
2 1 Door Bracket Swing Door H.W. Kit Steel, Mild
3 2 Pin, 1.25” x .375” Swing Door H.W. Kit Steel, Mild
4 2 Clip, Pin, .375” Swing Door H.W. Kit Steel, Mild
5 2 Ring spacer, .75 in. Swing Door H.W. Kit Steel, Mild
6 1 Double-Threaded Bolt,
2.375” x .375 in
Steel, Mild
HARDWARE KIT PARTS

3 OPENER PARTS
1. Ceiling control unit
2. Track, pre-assembled on the chain
3. Connecting sleeve, 2x
4. Track, 2x
5. Chain tensioner, pre-assembled
6. Ceiling bracket, 2-parts
7. Ceiling bracket hardware
8. 2 bolts M8 x 20 (wrench size 1/2”)
with 2 self-locking nuts M8 (wrench
size 1/2”
9. Door arm
10. Curved door arm
11. Header bracket & pin with 2 lock-
ing-o-clips
12. 2 screws 8x60 mm (wrench size
1/2”) and 2 washers 5/16” for the
attachment to the header
13. 2 pins with locking o-clip for door
arms
14.Emergency release handle
15. Door bracket
16. 4 self-drilling screws 1/4” (wrench
size 3/8”) for the door back
17. Transmitter, preprogrammed, with
visor clip, packaged separately.
18. Warning label
19. Warning label for emergency release
handle
20. Installation and operating manual
When unpacking, make sure that all
items are included in the packages. If
anything is missing, contact us. The
actual content may vary depending on
the specications.
NOTE: The rst remote included is
already preprogrammed to your
operator. See page 42 for
programming a second.

2 PARTS & PACKAGING
FREMONT
1. Swing arm feeding attachment
2. Arm ttings
3. Header bracket
4. Additional transmitter (not preprogrammed)
5. Wire connector (required on all Fremont applications)
Please note: The ceiling mount hardware is not provided with Fremont (ceil-
ing) applications.
4 SAFETY SENSOR CONTENTS
SAFETY SENSOR CONTENTS
Fig. Product contents for safety sensor kit
1. 2 wires, length 32” 9” (10 m)
2. 1 transmitter safety sensor (green sticker)
3. 1 receiver safety sensor (red sticker)
4. 1 mounting bracket left
5. 1 mounting bracket right
6. 2 wing nuts M6
7. 2 carriage bolts M6
8. 4 screws 3/8”

5 MOTOR CARRIAGE DIAGRAM
MOTOR CARRIAGE DIAGRAM

6 MOTOR CARRIAGE DIAGRAM

7 CHANNELS | RESET BUTTON | CONTROL UNIT HOUSING
MOTOR CARRIAGE CHANNELS
The standard setup (without extra memory) can memorize up to 40
commands, and each channel utilizes 10 of those. If all 4 channels are used
you can have up to 10 remotes.
6 TECHNICAL DATA2 PARTS & PACKAGING10 MOTOR CARRIAGE6 TECHNICAL DATA2 PARTS & PACKAGING
LED RADIO CHANNEL SETTING/FUNCTION
1CH 1 Pulse Mode
2CH 2 Partial opening or lighting
function
3CH 3 Dened OPEN
4CH 4 Dened CLOSED
RESET BUTTON
The length of time the reset button is pressed will define what is reset see
below options.
• 1-2 seconds will reset the safety devices
• 5 seconds the force values will be deleted
• 10 seconds the end position (or close) will be deleted
• 30 seconds will be full factory reset
CONTROL UNIT HOUSING

8 CONTROL UNIT HOUSING

CONTROL UNIT HOUSING
15 CONTROL UNIT HOUSING9 CONTROL UNIT HOUSING

MAINTENANCE & CARE
Service the opener regularly as directed below. This ensures safe
operation and a long service life for your opener.
10 MAINTENANCE & CARE

CLEANING
ADDITIONAL INFORMATION
For other detailed information please refer to the Sommer
(manufacturer) manual.
• Connection diagrams for DIP switches can be found on page 80
• Connections and special functions for the Motor Carriage like ad-
justing the light function, partial opening, deleting transmitter and
channels page 45-50
• Trouble shooting page 67
16 CLEANING2 PARTS & PACKAGING18 CLEANING12 MAINTENANCE & CARE 15 CONTROL UNIT HOUSING11 MAINTENANCE & CARE

120 Volt Outlet
FREMONT PARTS ORIENTATION
• In order to install the Fremont you will need to install the swing arm
attachment to the motor carriage, which is pointing in the direction of
your doors
• The red limit stop and wire connector must be located on the door
side of the rail.
• The Control unit housing can be mounted anywhere that is convenient
with the wire connector running to it to power the motor carriage.
CONNECTING THE RAILS
1-a. Take your rails and parts boxes out and set aside. Slide the bridges
(part3) onto each end of Part 2 (track with motor carriage).
INSTALLATION
The control unit housing may be mounted anywhere convenient for
your application.
12 INSTALLATION

1-b. Proceed to slide other rails (part 4) into the bridges until they meet
with the edges of Part 2.
For Sliding Edison applications you can install the Control Unit housing
or wire connector on the red limit stop end, for Swing out Fremont you
must install the wire connector.
20 INSTALLATION
CONNECTING THE RAILS
1-a. Take your rails and parts boxes out and set aside. Slide the bridges
(part3) onto each end of Part 2 (track with motor carriage).
15 CONTROL UNIT HOUSING13 CONNECTING THE RAILS

19 INSTALLATION
CHAIN TENSIONER INSTALLATION
3-a. Slide chain tensioner (part 5) into opposite end of the track, stretch
the chain and rotate it 90 degrees so it slides into the chain holder. Make
sure the tensioner is loosened before attaching chain.
3-b. Rotate the chain back so it locks into place. Tighten the tensioner bolt
with socket (1/2”) until the washer hits the arrow (or triangle).
WIRE CONNECTOR INSTALLATION
2-c. Follow below instructions for the chain tensioner to connect the wire
connector. The wire connector will always be located on the same end as
the opening.
14 CHAIN TENSIONER INSTALLATION

ATTACHING THE SWING ARM
To attach the swing arm tting you must remove the motor from the rail. Start
by disengaging motor with emergency release chord.
1. Unfasten screw shown above. The screw is located where the arm connects.
2. Remove the slider from
underneath the motor (it is
black) with a at head
screw driver
15 CONTROL UNIT HOUSING15 ATTACHING THE SWING ARM

3. Push the chain up
against the rail, and then
rotate the motor towards
you and lift o rail.
4. Swing arm attachment
mounts towards the chain
plate and bolts on with one
screw.
5. Push the chain against
the rail, rotate motor and
place back into the rail.
Engage the motor by
pulling the red emergency
chord.
6. Slide the black chain
slider underneath the
motor.
16 ATTACHING THE SWING ARM

7. Fasten the motor back
into place with the screw
you removed in step 1. A.
8. Insert swing arm forks
(u-tting) into the swing
arm attachment on both
sides and tighten together.
9. Fasten the push rod into the fork (u-tting).
8
9
15 CONTROL UNIT HOUSING17 ATTACHING THE SWING ARM

WIRING INSTRUCTIONS FOR THE WIRE CONNECTOR
3-c. For wire connector applications you will need to disconnect the wiring
from the control unit housing. The wires from the wire connector will be
installed the same as the unit housing, and color wires remain the same.
You will need to remove the transformer to reach the red wire in the neck of
the control unit housing. Feed the wires through the neck, and re-attach to
the same terminals.
18 WIRING THE WIRE CONNECTOR