Record power Camvac series User guide

Original Instruction Manual

Original Betriebsanleitung

Manuel d’instruction original

High Filtration Dust Extractors

Feinfilternde Staubabsauganlagen

Aspiration des poussières haute filtration

Version 3.1

April / Avril 2017

Industrial Vacuum Cleaners & Dust Extractors

am ac

Industrial Vacuum Cleaners & Dust Extractors

am ac

Industrial Vacuum Cleaners & Dust Extractors

am ac

Series

Made in the UK

CGV286-3 36 L 1000 W Compact Extractor

CGV286-4 36 L 2000 W Compact Extractor

CGV286-1-WALL 150 L 1000 W Compact Wall

Mounted Extractor

CGV286-3-WALL 150 L 2000 W Compact Wall

Mounted Extractor

CGV336-3 55 L 1000 W Medium Extractor

CGV336-4 55 L 2000 W Medium Extractor

CGV386-5 90 L 2000 W Large Extractor

CGV386-6 90 L 3000 W Large Extractor

CGV486-6 200 L 3000 W Heavy Duty Extractor

CGV286-3 36 L 1000 W Aspirateur compact

CGV286-4 36 L 2000 W Aspirateur compact

CGV286-1-WALL 150 L 1000 W Aspirateur

mural compact

CGV286-3-WALL 150 L 2000 W Aspirateur

mural compact

CGV336-3 55 L 1000 W Aspirateur moyen

CGV336-4 55 L 2000 W Aspirateur moyen

CGV386-5 90 L 2000 W Aspirateur large

CGV386-6 90 L 3000 W Aspirateur large

CGV486-6 200 L 3000 W Aspirateur toute

épreuve

CGV286-3 36 L 1000 W Kompakte Absauganlage

CGV286-4 36 L 2000 W Kompakte Absauganlage

CGV286-1-WALL 150 L 1000 W Kompakte

Absauganlage für Wandmontage

CGV286-3-WALL 150 L 2000 W Kompakte

Absauganlage für Wandmontage

CGV336-3 55 L 1000 W Mittelgroße

Absauganlage

CGV336-4 55 L 2000 W Mittelgroße

Absauganlage

CGV386-5 90 L 2000 W Große Absauganlage

CGV386-6 90 L 3000 W Große Absauganlage

CGV486-6 200 L 3000 W Schwerlast

Absauganlage

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Contents

1 Explanation of Symbols

2 General Health and Safety Guidance

3 Additional Health and Safety Guidance for High Filtration Dust Extractors

4 Record Power Guarantee

5 Specifications

6 Contents of the Packages

7 Assembly

8 Assembly of the Optional Wheel Kits

9 Operation

10 Maintenance

11 Consumable Products

12 Dust Extraction

13 Parts Lists and Diagrams

14 Electrical Connection and Wiring Diagrams

EU Certificate of Conformity

To register this product please visit

www.recordpower.info

It is important to register your product as soon as possible in order to receive efficient after sales

support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.

Please see back cover for contact details.

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THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU

TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.

1. Explanation of Symbols

Mandatory

Instructions

Warning

Read and fully understand the instruction manual

before attempting to use the machine.

Indicates an instruction that requires particular attention

Wear protective eyewear

Use respiratory protective equipment

Use suitable protective footwear

Use hearing protection

Use protective work gloves

Indicates a risk of severe personal injury or

damage to the machine

Indicates a risk of severe personal injury

from electrical shock

Risk of personal injury from lifting of heavy items

Indicates a risk of severe personal injury from

airborne objects

Risk of ﬁre

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2. General Health and Safety Guidance

Ensure that you carefully read and fully understand the

instructions in this manual before assembly, installation and use

of this product. Keep these instructions in a safe place for future

reference.

WARNING: for your own safety, do not attempt to operate this machine

until it is completely assembled and installed according to

these instructions.

WARNING: When using any machine, basic safety precautions should

always be followed to reduce the risk of fire, electric shock and

personal injury.

Safe Operation

1. Use Personal Protective Equipment (PPE)

• The operation of any machine can result in foreign objects being thrown

into your eyes, which can result in severe eye damage. Protective eyewear

or other suitable eye protection or face shield should be used at all

times. Everyday spectacles only have impact resistant lenses. They are not

protective eyewear and do not give additional lateral protection.

• Use respiratory protective equipment (dust mask etc.) if the machining

operation creates dust. Exposure to high levels of dust created by

machining hardwoods, softwoods and man made composite boards can

result in serious health problems. Some imported hardwoods give off

highly irritating dust, which can cause a burning sensation. The use of

respiratory protective equipment should not be seen as an alternative to

controlling the risk of exposure at source by using adequate dust

extraction equipment.

• The use of ear plugs or ear defenders is recommended when the machine

is in use, particularly if the noise level exceeds 85 dB.

• Wear suitable protective gloves when handling cutting tools or blades.

Gloves should NOT be worn when using the machine as they can be

caught in moving parts of the machine.

• Non-slip safety footwear is recommended when using the machine and

handling large work pieces.

2. Dress appropriately

• Do not wear loose clothing, neckties or jewellery; they can be caught in

moving parts of the machine.

• Roll up long sleeves above the elbow.

• Wear protective hair covering to contain long hair.

3. Safety warnings

• Find and read any warning labels on the machine.

• It is important that any labels bearing health and safety warnings are

not removed, defaced or covered. Replacement labels can be obtained by

contacting our Customer Service Department.

4. Familiarise yourself with the machine

• If you are not thoroughly familiar with the operation of this machine,

obtain advice from your supervisor, instructor, or other qualified person or

contact your retailer for information on training courses. Do not use this

machine until adequate training has been undertaken.

5. Take care when moving or positioning the machine

• Some machines can be very heavy. Ensure the floor of the area in which

the machine is to be used is capable of supporting the machine.

• The machine and its various components can be heavy.

Always adopt a safe lifting technique and seek assistance when lifting

heavy components. In some cases it may be necessary to use mechanical

handling equipment to position the machine within the work area.

• Some machines have optional wheel kits available to allow them to be

manoeuvred around the workshop as required. Care should be taken to

install these according to the instructions provided.

• Due to the nature of the design of some machines the centre of gravity

will be high making them unstable when moved. Extreme care should be

taken when moving any machine.

• If transportation of the machine is required then all precautions relating

to the installation and handling of the machine apply. In addition, ensure

that any vehicles or manual handling equipment used for transportation

are of adequate specification.

6. The machine should be level and stable at all times

• When using a leg stand or cabinet base that is designed to be fitted to

the machine, always ensure that it is securely fastened to the machine

using the fixings provided.

• If the machine is suitable to be used on a workbench, ensure that the

workbench is well constructed and capable of withstanding the weight

of the machine. The machine should always be securely fastened to the

workbench with appropriate fixings.

• Where possible, floor standing machines should always be secured to the

floor with fixings appropriate to the structure of the floor.

• The floor surface should be sound and level. All of the feet of the

machine should make contact with the floor surface. If they do not, either

re-locate the machine to a more suitable position or use packing shims

between the feet and the floor surface to ensure the machine is stable.

7. Remove adjusting keys and wrenches

• Ensure that all adjusting wrenches and keys are removed before

switching the machine ‘ON’. There is a risk of severe personal injury or

damage to the machine from airborne objects.

8. Before switching the machine ‘ON’

• Clear the machine table of all objects (tools, scrap pieces etc.)

• Make sure there is no debris between the work piece and the

table / work support.

• Ensure that the work piece is not pressed against, or touching the saw

blade or cutting tool.

• Check all clamps, work holding devices and fences to ensure that they

are secure and cannot move during machining operations.

• Plan the way that you will hold and feed the work piece for the entire

machining operation.

9. Whilst machining

• Before starting work, watch the machine while it runs. If it makes

an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’

immediately and disconnect it from the power supply. Do not restart until

finding and correcting the source of the problem.

10. Keep the work area clear

• Working clearances can be thought of as the distances between

machines and obstacles that allow safe operation of every machine

without limitation. Consider existing and anticipated machine needs, size

of material to be processed through each machine and space for auxiliary

stands and/or work tables. Also consider the relative position of each

machine to one another for efficient material handling. Be sure to allow

yourself sufficient room to safely operate your machines in any

foreseeable operation.

• Cluttered work areas and benches create the risk of accidents. Keep

benches clear and tidy away tools that are not in use.

• Ensure that the floor area is kept clean and clear of any dust and debris

that may create trip or slip hazards.

11. Consider the work area environment

• Do not expose the machine to rain or damp conditions.

• Keep the work area well lit and ensure that there is artificial lighting

available when there is insufficient natural light to effectively light the

work area. Lighting should be bright enough to eliminate shadow and

prevent eye strain.

• Do not use the machine in explosive environments e.g. in the presence of

flammable liquids, gases or dust.

• The presence of high levels of dust created by machining wood can

present a risk of fire or explosion. Always use dust extraction equipment

to minimise the risk.

12. Keep other persons away (and pets)

• The machine is designed to be used by one person only.

• Do not let persons, especially children, touch the machine or extension

cable (if used) and keep visitors away from the work area.

• Never leave the machine running unattended. Turn the power supply off

and do not leave the machine unattended until it comes to a

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2. General Health and Safety Guidance

complete stop.

• If the work area is to be left unattended, all machinery should be

switched ‘OFF’ and isolated from the mains power supply.

13. Store machines safely when not in use

• When not in use, machines should be stored in a dry place, out of reach

of children. Do not allow persons unfamiliar with these instructions or

with the machine to operate it.

14. Do not overreach

• Choose a working position that allows your body to remain balanced and

feed the work piece in to the machine without overreaching.

• Keep proper footing and balance at all times.

15. Electrical supply

• Electrical circuits should be dedicated to each machine or large enough to

handle combined motor amp loads. Power outlets should be located near

each machine so that power or extension cables are not obstructing high-

traffic areas. Observe local electrical guidelines for proper installation of

new lighting, power outlets, or circuits.

• The machine must be connected to an earthed power supply.

• The power supply must be equipped with a circuit breaker that provides

short circuit, overload and earth leakage protection.

• The voltage of the machine must correspond to the voltage of the mains

power supply.

• The mains plug fitted to the machine should always match the power

outlet. Do not modify the plug in any way. If a replacement plug is

required it should be fitted by a competent person and of the correct type

and rating for the machine.

• If you are unsure about any electrical connections always consult a

qualified electrician.

16. Avoid unintentional starting of the machine

• Most machines are fitted with a no-volt release (NVR) switch to prevent

unintentional starting. If in doubt always ensure the machine switch

is in the ‘OFF’ position before connecting it to the power supply. This

means the machine will not automatically start up after a power cut or

switching on of the power supply, unless you first reset the start switch.

17. Outdoor use

• Your machine should not be used outdoors.

18. Extension cables

• Whenever possible, the use of extension cables is not recommended.

If the use of an extension cable is unavoidable, then it should have a

minimum core cross section of 2.5mm² and limited to a maximum length

of 3 metres.

• Extension cables should be routed away from the direct working area to

prevent a trip hazard.

19. Guard against electric shock

• Avoid body contact with earthed or grounded surfaces such as pipes

and radiators. There is an increased risk of electric shock if your body is

earthed or grounded.

20. Always work within the machine’s intended capacities

• Operator safety and machine performance are seriously adversely

affected if attempts to make the machine perform beyond its limits

are made.

21. Do not abuse the power cable

• Never pull the power cable to disconnect it from the power socket.

Always use the plug.

• Keep the power cable away from heat, oil and sharp edges.

• Do not use the power cable for carrying or moving the machine.

22. Secure the work piece

• Ensure that the work piece is securely held before starting to machine it.

• When working within 300 mm of the machining area, always use a push

stick to feed the work piece in to the blade or cutting tool. The push stick

should have a minimum length of 400 mm. If the push stick becomes

damaged, replace it immediately.

• Use extra supports (roller support stands etc.) for any work pieces large

enough to tip when not held down to the table top.

• Do not use another person as a substitute for a table extension, or as

additional support for a work piece that is longer or wider than the basic

table, or to help feed, support, or pull the work piece.

• Do not attempt to machine more than one work piece at a time.

• When feeding the work piece towards the blade or cutting tool never

position your hands in direct line of the cutting path. Avoid awkward

operations and hand positions where a sudden slip could cause your

hand or fingers to move into the machining area.

23. Stay alert

• Safety is a combination of operator common sense and alertness at all

times when the machine is being used.

• Use all machines with extreme care and do not use the machine when

you are tired or under the influence of drugs, alcohol or medication.

24. Use the correct tool for the job

• Do not use the machine for any purpose other than which it

was designed.

• When selecting replacement cutting tools and blades, always ensure that

they are designed to cut the material that you intend to use them for. If

in any doubt seek further advice from the manufacturer.

25. Connect dust extraction equipment

• Always use dust extraction equipment. The dust extractor should be of

suitable size and capacity for the machine that it is connected to and

have a filtration level appropriate to the type of waste being collected.

Refer to the relevant section of the manual for details of the specific dust

extraction requirements for this machine.

• The dust extractor should be switched ‘ON’ before starting the machine

that it is connected to. The dust extractor should be left running for 30

seconds after the last machining operation is complete in order to clear

any residual waste from the machine.

26. Ensure that the machine is correctly guarded

• Never use the machine if any of the standard safety guards and

equipment are removed or damaged.

• Some machines incorporate safety interlocks to prevent the machine

from being used without the guards in place. Never attempt to bypass or

modify the interlocks to allow the machine to be used without the guards

in place.

27. Maintain your machine with care

• This manual gives clear instructions on installation, set up and

operation of the machine and also details any routine and preventative

maintenance that should be performed periodically by the user.

• Remember always to switch off and unplug the machine from the power

supply before carrying out any setting up or maintenance operations.

• Follow any instructions for the maintenance of accessories

and consumables.

• Do not use compressed air to clean the machine. Always use a brush to

dislodge dust in places that are awkward to reach and a dust extractor to

collect the waste.

• Inspect electric cables periodically and, if damaged, have them replaced

by an authorised service facility or qualified electrician.

• Inspect extension cables (if used) periodically and replace if damaged.

28. Keep cutting tools sharp and clean

• Correctly maintained cutting tools are easier to control and less likely

to bind.

• Cutting tools and blades can become hot during use. Take extreme care

when handling them and always allow them to cool before changing,

adjusting or sharpening them.

29. Disconnect the machine from the power supply

• When not in use, before servicing, changing blades etc. always disconnect

the machine from the power supply.

30. Check for damaged parts

• Before each use of the machine, it should be carefully checked to

determine that it will operate properly and perform its

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intended function.

• Check for alignment of moving parts, binding of moving parts, breakage

of parts and any other conditions that may affect the operation of

the machine.

• A guard or other part that is damaged should be properly repaired

or replaced by a qualified person unless otherwise indicated in this

instruction manual.

• Do not use the machine if the switch does not turn the machine ‘ON’

and ‘OFF’.

• Have defective switches replaced by a qualified person.

31. Warning!

• The use of any accessory or attachment, other than those recommended

in this instruction manual, or recommended by our Company may present

a risk of personal injury or damage to the machine and invalidation of

the warranty.

32. Have your machine repaired by a qualified person

• This machine complies with the relevant safety rules and standards

appropriate to its type when used in accordance with these instructions

and with all of the standard safety guards and equipment in place. Only

qualified persons using original spare parts should carry out repairs.

Failure to do this may result in considerable danger to the user and

invalidation of warranty.

33. Caution! Motor may become hot during use

• It is normal for motors on some machines to become hot to the touch

during use. Avoid touching the motor directly when in use.

2. General Health and Safety Guidance

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1. Safe Operation

• Floor standing dust extractors should be positioned on a level floor.

Ensure that there is no debris between the base of the extractor and

the floor.

• Wall mounted dust extractors, or those used with an optional wall

mounting bracket, should be fixed to a solid block or brick wall using

suitable fixings that will withstand the weight of the machine. If fixing

to a studded wall, care should be taken to locate the fixings in to

the studding of the wall. Plasterboard alone is not strong enough to

withstand the weight of the machine.

• When wall mounting the dust extractor always consider it’s gross weight

when full of waste in order to select the correct type of fixings.

• Never place the dust extractor on a raised surface or workbench.

• In all cases, position the dust extractor as close as possible to the

application it is to be used for.

• It may be necessary to increase the length or reduce the diameter of the

extraction hose to suit the application. Never over stretch the hose to

make it reach.

• The strength of suction alone may cause the dust extractor to be pulled in

the direction of the hose, particularly if the hose has been over stretched

or if an optional wheel kit is fitted. Never stand directly between the dust

extractor and the machine that it is connected to.

2. Familiarise yourself with the machine

• If you are not thoroughly familiar with dust extractors, be aware of the

inherent risks due to the way in which these machines work. There are

moving parts inside the machine that can cause serious injury. Always

strictly follow any safety instructions detailed in the manual when using,

emptying or servicing the machine.

3. Before switching the machine ‘ON’:

• Remove the transit strap, which is used to secure the lid assembly to the

drum body, before use. Never use the machine with this strap fitted as it

is designed purely to protect the machine during transit.

• Ensure that the switch of the machine is in the ‘OFF’ position before

connecting or disconnecting the power supply.

• Ensure that the extraction hose is securely fitted to the outlet of the

dust extractor.

• Always ensure that the cartridge and paper filter are securely and

correctly positioned before using the dust extractor. Failure to do so will

result in dust being sucked into the motor. Always ensure a good seal

between the filter and motor enclosure.

• Check that the drum filter is in place (certain models only) before

replacing the lid of the machine.

• Check that the dust collection bag (certain models only) is secure and not

damaged. If damaged, replace the collection bag before starting

the machine.

4. Whilst using the dust extractor:

• Do not completely cover the end of the extraction hose as the machine

may be pulled in the direction of the hose.

• Do not attempt to remove the lid assembly from the drum body.

• Do not attempt to use the dust extractor without the extraction hose

fitted to the inlet on the drum body.

• This product is for dry use only and should not be used or stored

outdoors or in wet conditions.

• All Record Power dust extractors are designed solely for use with

wood dust and chippings. Do not use the machine to remove vapours,

fumes, gases or other materials such as plaster dust, as there is a risk

of combustion. Doing so will invalidate the warranty and may result in

damage to the machine or serious injury to the user.

• Do not use the machine to pick up hazardous dust.

• If the hose becomes blocked, switch the machine ‘OFF’ immediately to

prevent any damage to the machine and disconnect from the power

supply before removing the blockage. Never attempt to place your hand

inside the hose or inlet of the dust extractor whilst it is running.

• Do not pick up liquids and scrap metal (such as nails and filings) or any

combustible substance.

• Ensure that the machine is used in a well ventilated area.

5. Avoiding fires:

• Wood dust is combustible and when suspended in the air, it may form a

cloud which can explode if the air concentration is higher than 40g/m³.

• Sparks can smolder in dust for a long time before fire or flame is

detected. If metal contacts metal during operation, immediately switch

the machine ‘OFF’, disconnect the power cable from the mains supply

and wait for the motor to come to a complete stop. Empty the dust into

an approved air tight metal container in case of spark. Remedy the metal

to metal contact problem before resuming operation.

• Do not operate the dust extractor in environments containing explosive

risks, such as pilot lights, open flames, vapours, gases or high levels of

airborne dust.

6. Maintenance:

• Always switch the machine ‘OFF’, disconnect from the power supply and

wait until the motor has completely stopped before carrying out any

routine maintenance such as emptying waste or replacing filters.

• When replacing the filters, keep your hands away from the fan blade

within the motor.

• A paper filter must always be fitted to the cartridge filter as this filters

particles as small as 0.5 microns and provides protection from fine dust

which is most hazardous to health.

• Do not switch the head unit ‘ON’ unless it is attached to the collection

drum or body unit. The centrifugal force created by the motor will cause

the head to rotate very quickly and can cause serious personal injury.

• If the machine becomes hot during use this means the filters are blocked

and need to be cleaned. Any damage to the machine caused by blocked

filters will not be covered under warranty.

7. The elimination or control of risks from wood dust is required by the

‘Health and Safety at Work etc. Act 1974’, the ‘Provision and Use of Work

Equipment Regulations 1998’ and the ‘Control of Substances Hazardous

to Health (COSHH) Regulations 2002’. We recommend that you study and

follow these regulations.

Further guidance can be obtained from The Health and Safety Executive and

their website www.hse.gov.uk.

3. Additional Health and Safety Guidance for High

Filtration Dust Extractors

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4. Record Power Guarantee

“Products” means the Products sold by Record Power subject to these

terms and conditions;

“Record Power” is Record Power Limited, whose company registration

number is 4804158 and registered office address is Centenary House, 11

Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA and sells

through a network of Authorised Dealers;

“Authorised Distributor” is the nominated importer for your region

who will generally sell through a network of Authorised Dealers. Details of

Authorised Distributors for specific countries can be found in the Product

manual or at www.recordpower.info;

“Authorised Dealer” is a retailer or business authorised to sell Record

Power Products to end users.

1 Guarantee

1.1 Record Power guarantees that for a period of 5 years from the date

of purchase the components of qualifying Products (see clauses 1.2.1

to 1.2.9) will be free from defects caused by faulty construction

or manufacture.

1.2 During this period Record Power, its Authorised Distributor or

Authorised Dealer will repair or replace free of charge any parts

which are proved to be faulty in accordance with paragraphs 1.1

above provided that:

1.2.1 you follow the claims procedure set out in clause 2 below;

1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are

given a reasonable opportunity after receiving notice of the claim to

examine the Product;

1.2.3 if asked to do so by Record Power, its Authorised Distributor or

Authorised Dealer, you return the Product, at your own cost, to

Record Power's premises or other approved premises such as those

of the Authorised Distributor or supplying Authorised Dealer, for the

examination to take place;

1.2.4 the fault in question is not caused by industrial use, accidental

damage, fair wear and tear, wilful damage, neglect, incorrect

electrical connection, abnormal working conditions, failure to

follow our instructions, misuse, or alteration or repair of the Product

without our approval;

1.2.5 the Product has been used in a domestic environment only;

1.2.6 the fault does not relate to consumable Products such as blades,

bearings, drive belts or other wearing parts which can reasonably

be expected to wear at different rates depending on usage (for full

details contact Record Power or your local Authorised Distributor);

1.2.7 the Product has not been used for hire purposes, by you or by a

previous owner;

1.2.8 the Product has been purchased by you as the guarantee is not

transferable from a private sale.

1.2.9 where the Product has been purchased from a retailer, the 5

year guarantee is transferable and begins on the date of the first

purchase of the Product and in the event of a claim under this

guarantee proof of the original purchase date will be required to

validate the warranty period.

2 Claims Procedure

2.1 In the first instance please contact the Authorised Dealer who

supplied the Product to you. In our experience many initial problems

with machines that are thought to be due to faulty parts are actually

solved by correct setting up or adjustment of the machines. A good

Authorised Dealer should be able to resolve the majority of these

issues much more quickly than processing a claim under

the guarantee.

2.2 Any damage to the Product resulting in a potential claim under the

guarantee must be reported to the Authorised Dealer from which it

was purchased within 48 hours of receipt.

2.3 If the Authorised Dealer who supplied the Product to you has been

unable to satisfy your query, any claim made under this Guarantee

should be made directly to Record Power or its Authorised

Distributor (for details of the Authorised Distributor in your country

please see your Product manual or check www.recordpower.info

for details). The claim itself should be made in a letter setting out

the date and place of purchase, and giving a brief explanation of

the problem which has led to the claim. This letter should then be

sent with proof of the purchase date (preferably a receipt) to Record

Power or its Authorised Distributor. If you include a phone number or

email address this will help to speed up your claim.

2.4 Please note that it is essential that the letter of claim reaches Record

Power or its Authorised Distributor on the last day of this Guarantee

at the latest. Late claims will not be considered.

3 Limitation of Liability

3.1 We only supply Products for domestic and private use. You agree

not to use the Product for any commercial, business or re-sale

purposes and we have no liability to you for any loss of profit, loss

of business, business interruption or loss of business opportunity.

3.2 This Guarantee does not confer any rights other than those expressly

set out above and does not cover any claims for consequential loss

or damage. This Guarantee is offered as an extra benefit and does

not affect your statutory rights as a consumer.

4 Notice

This Guarantee applies to all Products purchased from an Authorised

Dealer of Record Power within the United Kingdom of Great

Britain and Northern Ireland. Terms of Guarantee may vary in other

countries – please check with the Authorised Distributor in your

country (details of the Authorised Distributor for your country can be

found in the manual or at www.recordpower.info).

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5. Specifications

CGV486-6 200 L 3000 W Heavy Duty Extractor

Filtration: 0.5 microns

Air Flow: 162 litres / second

Capacity: 200 litres

Motor: 3 x 1 kW

Inlet Diameter: 4”

Weight: 28.5 kg

Size: W600 x D600 x H925 mm

CGV386-6 90 L 3000 W Large Extractor

Filtration: 0.5 microns

Air Flow: 162 litres / second

Capacity: 90 litres

Motor: 3 x 1 kW

Inlet Diameter: 4”

Weight: 19.5 kg

Size: W465 x D465 x H630 mm

CGV386-5 90 L 2000 W Large Extractor

Filtration: 0.5 microns

Air Flow: 108 litres / second

Capacity: 90 litres

Motor: 2 x 1 kW

Inlet Diameter: 4”

Weight: 17 kg

Size: W465 x D465 x H630 mm

CGV336-4 55 L 2000 W Medium Extractor

Filtration: 0.5 microns

Air Flow: 108 litres / second

Capacity: 55 litres

Motor: 2 x 1 kW

Inlet Diameter: 4”

Weight: 13 kg

Size: W355 x D355 x H680 mm

CGV336-3 55 L 1000 W Medium Extractor

Filtration: 0.5 microns

Air Flow: 54 litres / second

Capacity: 55 litres

Motor: 1 kW

Inlet Diameter: 4”

Weight: 10.5 kg

Size: W355 x D355 x H680 mm

CGV286-3-WALL 150 L 2000 W Compact Wall Mounted Extractor

Filtration: 0.5 microns

Air Flow: 108 litres / second

Capacity: 150 litres

Motor: 2 x 1 kW

Inlet Diameter: 4”

Weight: 13 kg

Size: W355 x D385 x H930 mm

CGV286-1-WALL 150 L 1000 W Compact Wall Mounted Extractor

Filtration: 0.5 microns

Air Flow: 54 litres / second

Capacity: 150 litres

Motor: 1 kW

Inlet Diameter: 4”

Weight: 10.5 kg

Size: W355 x D385 x H930 mm

CGV286-3 36 L 1000 W Compact Extractor

Filtration: 0.5 microns

Air Flow: 54 litres / second

Capacity: 36 litres

Motor: 1 kW

Inlet Diameter: 4"

Weight: 8.5 kg

Size: W355 x D355 x H455 mm

CGV286-4 36 L 2000 W Compact Extractor

Filtration: 0.5 microns

Air Flow: 108 litres / second

Capacity: 36 litres

Motor: 2 x 1 kW

Inlet Diameter: 4”

Weight: 11 kg

Size: W355 x D355 x H455 mm

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6. Contents of the Packages

1 CamVac series high ﬁltration dust extractor with cloth drum ﬁlter bag installed

2 Cloth motor ﬁlter bag*

3 Paper motor ﬁlter bag*

4 150 x 12 mm rubber band*

5 Clear waste bag**

6 Wall mounting bracket**

7 Elasticated cord**

* One item supplied per motor

** Supplied with the CGV286-WALL models only

CGV336-3 shown

5**

6**

7**

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7. Assembly

Fig 7.5

Fig 7.4

Motor

cage

Fig 7.1

Retaining

clip

Fig 7.2 Retaining strap handle

Fig 7.3

Handles

The extractor must be disconnected from the power source

and the power switch in the off position during assembly and

maintenance.

The CGV286, CGV286-WALL and CGV336 models feature retaining clips

to secure the head to the body. Release the 3 retaining clips as shown in Fig

7.1 and remove the head using the 2 handles as shown in Fig 7.3.

The CGV386 and CGV486 models feature a retaining strap to secure the

head to the body. Release the retaining strap handle as shown in Fig 7.2,

remove the strap then remove the head using the 2 handles as shown in Fig

7.3.

Turn the head upside down and place onto the extractor drum as shown in

Fig 7.4.

Place the cloth motor ﬁlter bag over the motor cage as shown in Fig 7.5.

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7. Assembly

Place the paper motor ﬁlter bag over the cloth motor ﬁlter bag as shown in

Fig 7.6 and secure in place using the rubber band.

Reﬁt the head to the machine and secure in place with the 3 retaining clips.

Installing the Wall Mounted Models

Attach the mounting bracket to the wall using suitable ﬁxings (not supplied)

and ensure it is oriented as shown in Fig 7.7 so the mounting holes are at

the bottom.

The mounting bracket sits inside the mounting plate on the back of the

machine, Fig 7.8.

To install the machine to the wall place the mounting plate over the

mounting bracket as shown in Fig 7.9.

To complete assembly and installation of the wall mounted models attach the

waste collection bag to the outside of the cage and secure in place with the

elasticated cord as shown in Fig 7.10.

Fig 7.7

Fig 7.8

Fig 7.10

Fig 7.9

Wall

Fig 7.6

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7. Assembly

Fitting 4” Diameter Hose to the Machine

The optional 4” diameter hose can be ﬁtted to the inlet of the dust extractor

using either the DX100H 100 mm Dust Extraction Jubilee Clip as shown in

Fig 7.11 or the DX100X 100 mm Easy Fit Hose Cuff as shown in Fig 7.12.

Fitting the 2 1/2” Diameter Hose to the Machine

To connect the optional 2 1/2” diameter hose the optional 40025 4” to 2.5”

Reducer must be ﬁtted to the 4” inlet and the hose ﬁtted to the reducer as

shown in Fig 7.13.

Using the Acoustic Outlet

Each motor of the dust extractor features an acoustic outlet as shown in Fig

7.14. This reduces the noise level of the machine during operation. For even

greater noise reduction the optional 2 1/2” hose can be ﬁtted as shown in

Fig 7.15 by removing the cover of the acoustic outlet and placing the

hose inside.

Placing the end of the hose through an outlet such as a window to a separate

area will direct the remaining noise outside of the working area.

Connecting the Hose to the Dust Extraction Outlet of the

Woodworking Machine

Many woodworking machines feature 4” / 100 mm outlets to allow the

4” hose to be connected directly to the machine. For outlets of other sizes

Record Power offer a wide range of adaptors and reducers. Visit your local

stockist or go online for details of the full range.

Fig 7.11

Fig 7.12

Fig 7.13

Fig 7.15

Fig 7.14

Acoustic outlet

Cover

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8. Assembly of the Optional Wheel Kits

Fig 8.1

Fig 8.2

Fig 8.4

Fig 8.5

Fig 8.3

Outer

adjustment

nut

Inner

adjustment

nut

CVA286-27-100 286 / 336 Castor Set

compatible with:

CGV286-3 36 L 1000 W Compact Extractor

CGV286-4 36 L 2000 W Compact Extractor

CGV336-3 55 L 1000 W Medium Extractor

CGV336-4 55 L 2000 W Medium Extractor

CVA386-27-100 386 Castor Set

compatible with:

CGV386-5 90 L 2000 W Large Extractor

CGV386-6 90 L 3000 W Large Extractor

CVA486-27-100 486 Castor Set

compatible with:

CGV486-6 200 L 3000 W Heavy Duty Extractor

There are 3 sizes of wheel kit available to ﬁt the following models:

Each wheel kit is supplied fully assembled ready to be ﬁtted to the dust

extractor.

Remove the head of the extractor, empty the drum and turn it upside down

as shown in Fig 8.2 then place the wheel kit inside the rim of the drum as

shown.

The wheel kit features 2 adjustment nuts as shown in Fig 8.3. Loosen the

outer adjustment nut to allow the frame of the wheel kit to expand then use

the inner adjustment nut to expand the frame until it is a secure and tight ﬁt

inside the rim.

Re-tighten the outer adjustment nut to secure the frame in position as

shown in Fig 8.4.

The wheel kit should now be installed correctly as shown in Fig 8.5.

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Always wear suitable personal protective equipment when

using woodworking machinery and dust extractors.

The CamVac series of dust extractors are designed for collecting

wood dust and general workshop cleaning. Use caution if

collecting sharp objects as they may damage the filters.

The extractors are also suitable for collecting a wider range of

waste materials - Please check with your local stockist or call

Record Power for full advice.

Never use the extractor to collect wet waste.

Ensure that the extractor is connected securely to the waste producing

machine.

Turn the machine on using the switch on the lid of the extractor as shown

in Fig 9.1.

If the machine has multiple motors any number can be turned on depending

on the level of suction required.

The extractors can be used to clean waste material from the floor of the

working area. It is highly recommended to use a collection kit for this task

but if the 4” or 2 1/2” hose is used always ensure that it is held at an angle

as shown in Fig 9.2. If the hose comes into full contact with the floor as

shown in Fig 9.3 the machine may be pulled towards the operator.

Important: The machine must be turned off for 15 minutes after

a maximum of 2 hours continuous use to avoid overheating the

motor. Failure to comply will invalidate the warranty.

Restarting of All Machines

In the Event of a Blockage

If a blockage in the collection hose of the machine occurs, switch it off

immediately by pressing the power switch to the off position and wait for

the machine to come to a complete stop before proceeding further.

Unplug the machine from the power source and remove the blockage from

the collection hose. To re-start the machine press the power switch to the

on position.

In the Event of a Power Failure

In the event of a power failure, first turn the power switch to the off

position and then locate and rectify the source of the failure. If the fault is

within the power circuit of the workshop, there may be an underlying cause

(circuit overload etc.) that should be investigated by a qualified electrician,

before attempting to restore the power source.

Once the power is restored, the machine can be re-started by pressing the

switch to the on position.

9. Operation

Fig 9.2

Fig 9.3

Fig 9.1

On / off switch

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Always Disconnect the machine from the power source before

performing any maintenance tasks.

Emptying the Extractor

Regularly empty the extractor to ensure optimum performance and reduce

the risk of damage to the motor.

Maintenance of the Filters

The paper filter bags should be replaced after a maximum of 20

hours of use.

The cloth filter bags should be washed with cold water and

dried after a maximum of 20 hours of use. This ensures optimum

performance by maximising airflow which greatly reduces the

risk of damaging the motor. Failure to maintain the filters as

specified will invalidate the warranty.

To gain access to the filters the head must be removed. The CGV286,

CGV286-WALL and CGV336 models feature retaining clips to secure the

head to the body. Release the 3 retaining clips as shown in Fig 10.1 and

remove the head using the 2 handles as shown in Fig 10.3.

The CGV386 and CGV486 models feature a retaining strap to secure the

head to the body. Release the retaining strap handle as shown in Fig 10.2,

remove the strap then remove the head using the 2 handles as shown in Fig

10.3.

Turn the head upside down and place onto the extractor drum as shown in

Fig 10.4.

Maintenance of the Motor

After approximately 1000 hours use the carbon brushes of the motor should

be replaced.

To access the motor remove the 4 bolts that hold it to the head of the

extractor as shown in Fig 10.5 using a Phillips screwdriver and

8 mm wrench.

10. Maintenance

Fig 10.1

Retaining

clip

Fig 10.3

Handles

Fig 10.5

Fig 10.4

Fig 10.2 Retaining strap handle

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Carefully position the head to the side of the motor as shown in Fig 10.6.

The brushes are housed on opposing sides of the motor as shown in Fig

10.7. Always replace both brushes together to ensure optimum motor

performance.

Using a Phillips screwdriver remove the 2 screws that hold each brush to the

motor as shown in Fig 10.8, carefully remove the wire connectors from the

rear of the brushes and remove the brushes.

Replace with new brushes, Fig 10.9, and re-assemble the motor to the

housing and extractor head.

Fig 10.6

10. Maintenance

Fig 10.9

Fig 10.7

Brushes

Fig 10.8

Screws

Wire

connector

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