Record Power CX2500 User guide

1
Original Instruction Manual
CX2500 80 Litre Chip
Collector
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
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Version 3.2
November 2016
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
Important
For your safety read instructions carefully
before assembling or using this product.
Save this manual for future reference.
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Contents
1 Explanation of Symbols
2 General Health & Safety Guidance
3 Additional Health & Safety Guidance for Chip Extractors
4 Record Power Guarantee
5 Specifications
6 Getting to Know Your Machine
7 Contents of the Package
8 Assembly
9 Assembly of the Optional 25600 Fine Filter Cartridge for CX2500
10 Operation
11 Maintenance
12 Dust Extraction
13 Electrical Connection & Wiring Diagram
14 Parts Lists & Diagrams
EU Declaration Of Conformity
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1. Explanation of Symbols
THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.
Mandatory
Instructions
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Warning
Read and fully understand the instruction manual
before attempting to use the machine.
Indicates an instruction that requires particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury or
damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of heavy items
Indicates a risk of severe personal injury from
airborne objects
Risk of fire
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2. General Health & Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and
use of this product. Keep these instructions in a safe place for
future reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to
these instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective
eyewear or other suitable eye protection or face shield should be used
at all times. Everyday spectacles only have impact resistant lenses. They
are not protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the
machine is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine.
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained
by contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person
or contact your retailer for information on training courses. Do not use
this machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should
be taken when moving any machine.
• If transportation of the machine is required then all precautions relating
to the installation and handling of the machine apply. In addition, ensure
that any vehicles or manual handling equipment used for transportation
are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to
the floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the
machine should make contact with the floor surface. If they do not,
either re-locate the machine to a more suitable position or use packing
shims between the feet and the floor surface to ensure the machine is
stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart
until finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between
machines and obstacles that allow safe operation of every machine
without limitation. Consider existing and anticipated machine needs,
size of material to be processed through each machine and space for
auxiliary stands and/or work tables. Also consider the relative position of
each machine to one another for efficient material handling. Be sure to
allow yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence
of flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
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2. General Health & Safety Guidance
and do not leave the machine unattended until it comes to a
complete stop.
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach
of children. Do not allow persons unfamiliar with these instructions or
with the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced
and feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough
to handle combined motor amp loads. Power outlets should be located
near each machine so that power or extension cables are not obstructing
high-traffic areas. Observe local electrical guidelines for proper
installation of new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct
type and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch
is in the ‘OFF’ position before connecting it to the power supply. This
means the machine will not automatically start up after a power cut or
switching on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have
a minimum core cross section of 2.5 mm² and limited to a maximum
length of 3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely
affected if attempts to make the machine perform beyond its limits
are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a
push stick to feed the work piece in to the blade or cutting tool. The
push stick should have a minimum length of 400 mm. If the push stick
becomes damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your
hand or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If
in any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific
dust extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass
or modify the interlocks to allow the machine to be used without the
guards in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and preventative
maintenance that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor
to collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always
disconnect the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
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2. General Health & Safety Guidance
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may
present a risk of personal injury or damage to the machine and
invalidation of the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.
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1. Safe Operation
• The chip extractor should be level and stable at all times
• Never attempt use the machine unless it is attached to the floor stand.
• Ensure that there is no debris between the base of the extractor and the
floor.
• Never place the dust extractor on a raised surface or workbench.
• In all cases, position the dust extractor as close as possible to the
application it is to be used for.
• Never over stretch the hose to make it reach.
2. Familiarise yourself with the machine
• If you are not thoroughly familiar with chip extractors, be aware of the
inherent risks due to the way in which these machines work. There are
moving parts inside the machine that can cause serious injury. Always
strictly follow any safety instructions detailed in the manual when using,
emptying or servicing the machine.
3. Before switching the machine ‘ON’:
• Ensure that the switch of the machine is in the ‘OFF’ position before
connecting or disconnecting the power supply.
• Ensure that the extraction hose is securely fitted to the outlet of the dust
extractor.
• Always ensure that the filter bag (or optional filter cartridge) and the
collection bag are securely and correctly positioned and not damaged.
Replace any damaged bags or filters immediately. Always ensure a good
seal between the filter and body of the machine.
4. Whilst using the chip extractor:
• Do not completely cover the end of the extraction hose as the machine
will not function correctly.
• Do not reduce the diameter of the extraction hose as this will affect the
performance of the machine.
• Do not attempt to remove the filter or collection bag whilst the machine
is running.
• Do not attempt to use the chip extractor without the extraction hose
fitted to the inlet on the body of the machine.
• This product is for dry use only and should not be used or stored outdoors
or in wet conditions.
• All Record Power chip extractors are designed solely for use with
wood dust and chippings. Do not use the machine to remove vapours,
fumes, gases or other materials such as plaster dust, as there is a risk
of combustion. Doing so will invalidate the warranty and may result in
damage to the machine or serious injury to the user.
• Do not use the machine to pick up hazardous dust.
• Do not pick up liquids and scrap metal (such as nails and filings) or any
combustible substance.
• If the hose becomes blocked, switch the machine ‘OFF’ immediately to
prevent any damage to the machine and disconnect from the power
supply before removing the blockage. Note that the impeller fan will
continue to rotate for several seconds after the machine has been
switched ‘OFF’.
• Never attempt to place your hand inside the hose or inlet of the dust
extractor whilst it is running.
• Ensure that the machine is used in a well ventilated area.
5. Avoiding fires:
• Wood dust is combustible and when suspended in the air, it may form a
cloud which can explode if the air concentration is higher than 40g/m_.
• Sparks can smolder in dust for a long time before fire or flame is
detected. If metal contacts metal during operation, immediately switch
the machine ‘OFF’, disconnect the power cable from the mains supply and
wait for the motor to come to a complete stop. Empty the dust into an
approved air tight metal container in case of spark. Remedy the metal to
metal contact problem before resuming operation.
• Do not operate the dust extractor in environments containing explosive
risks, such as pilot lights, open flames, vapours, gases or high levels of
airborne dust.
6. Maintenance:
• Always switch the machine ‘OFF’, disconnect from the power supply and
wait until the motor has completely stopped before carrying out any
routine maintenance such as emptying waste or replacing filters.
• When carrying out any routine maintenance, keep your hands away from
the fan blade within the body of the machine.
7. The elimination or control of risks from wood dust is required by the
‘Health & Safety at Work etc. Act 1974’, the ‘Provision & Use of Work
Equipment Regulations 1998’ and the ‘Control of Substances Hazardous
to Health (COSHH) Regulations 2002’. We recommend that you study and
follow these regulations.
Further guidance can be obtained from The Health & Safety Executive and
their website www.hse.gov.uk.
3. Additional Health & Safety Guidance for Chip Extractors
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4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House,
11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA
and sells through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date
of purchase the components of qualifying Products (see clauses 1.2.1
to 1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power's premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to follow
our instructions, misuse, or alteration or repair of the Product without
our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee
proof of the original purchase date will be required to validate the
warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised Distributor
(for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The
claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised
Distributor. If you include a phone number or email address this will
help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree not
to use the Product for any commercial, business or re-sale purposes
and we have no liability to you for any loss of profit, loss of business,
business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra benefit and does
not affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great Britain
and Northern Ireland. Terms of Guarantee may vary in other countries
– please check with the Authorised Distributor in your country
(details of the Authorised Distributor for your country can be found in
the manual or at www.recordpower.info).
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Voltage: 230 V
Frequency: 50 Hz
Motor input P1: 0.55 kW
Motor output P2: 0.375 kW
Motor speed: 2800 rpm
Full load current: 2.39 A
Air Flow: 850 m3 / hour
Capacity: 80 litres
Bag diameter: 275 mm
Weight: 18 kg
Sound Pressure Level: No load 80.2 dB(A)
Sound Power Level: No load 94.9 dB(A)
5. Specifications
6. Getting to Know Your Machine
1 On / off switch
2 Motor
3 Filter bag
4 Collection bag
5 Hose
6 Optional cartridge filter
1
5
6
2
3
4
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7. Contents of the Package
1 Motor housing 1
2 Left hand side panel 1
3 Right hand side panel 1
4 Cross brace panel 1
5 Wheel base assembly 1
6 100 mm diameter extraction hose with clamp 1
7 Filter bag 1
8 Collection bag 1
9 Retaining strap 2
10 Filter bag support arm 1
11 M8 x 35 mm hex head bolt and M8 nut 4
12 M8 x 25 mm hex head bolt 4
13 M6 x 30 mm hex head bolt and M6 nut 4
14 M6 x 12 mm hex head bolt and nut 4
15 Washer 8
16 Sprung washer 8
17 Safety adaptor 1
18 Self tapping screw 3
1
23
4
5
6
7
8
11
10
15 16 17 18
12 13 14
9
No. Description Quantity No. Description Quantity
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8. Assembly
Tools required for assembly (not supplied):
10 mm wrench
12 mm wrench
14 mm wrench
Cross head screwdriver
Attach the side panels to the wheel base assembly as shown in Fig 8.1
using 4 sets of M8 x 35 mm bolts, M8 nuts, washers and spring washers.
The bolt head accepts a 12 mm wrench and the nut accepts a 14 mm
wrench. Do not fully tighten as adjustment may be necessary.
Attach the cross brace to the side panels with a 10 mm wrench as shown in
Fig 8.2, using the M6 x 12 mm bolts and M6 nuts. Ensure the cross brace is
at 90º to the side panels.
Tighten the nuts and bolts that secure the side panels to the wheel base
assembly.
There are 4 threaded holes in the underside of the motor housing as shown
in Fig 8.3 and 4 holes in the side panels as shown in Fig 8.4.
Use these holes to attach the motor housing unit to the side panels with
the M8 x 25 mm bolts, M8 nuts, washers and spring washers as shown in
Fig 8.5, using a 12 mm wrench.
Fig 8.1
Fig 8.3
Fig 8.4
Fig 8.2
90º
Fig 8.5
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8. Assembly
Fig 8.7
Fig 8.9
Fig 8.6
Support
arm
Retaining
nut
Screw the filter bag support arm into the threaded hole on the top of the
motor housing as shown in Fig 8.6.
The support arm must positioned with the hook over the centre of the
machine as shown in Fig 8.7.
Secure the support arm in position by tightening the retaining nut with a
10 mm wrench.
Thread one of the retaining straps through the base of the filter bag as
shown in Fig 8.8 then attach the filter bag to the upper collar of the
machine as shown in Fig 8.9 and tighten the retaining band.
Hook the support arm through the loop of the filter bag as shown in
Fig 8.10.
Fig 8.8
Fig 8.10
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8. Assembly
Attach the collection bag to the machine using a retaining strap as shown
in Fig 8.11.
Attach the safety adaptor to the 100 mm diameter collar on the underside
of the motor housing as shown in Fig 8.12 using the 3 self tapping screws.
Attach the collection hose to the underside of the machine as shown in
Fig 8.13 and secure in place by tightening the hose clamp with either a
cross head screwdriver or 10 mm wrench.
Assembly of the Optional Filter Cartridge
Attach the handle to the top of the cartridge filter using the cap head nut
as shown in Fig 8.13 with a 17 mm wrench.
Place the filter cartridge over the motor housing collar as shown in Fig
8.14 and secure in place with a retaining strap.
Fig 8.11
Fig 8.12
Fig 8.13 Hose clamp
Fig 8.14
Fig 8.15
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9. Assembly of the Optional 25600 Fine Filter
Cartridge for CX2500
Remove the 4 self-tapping screws and remove the retaining plate, Fig 9.1.
Familiarise yourself with the cleaning mechanism paddle assembly. Note that
the threaded sections at each end of the assembly have different diameters
and lengths of thread. The longer threaded section (M10 x 45 mm) as shown
in Fig 9.2 should be orientated so that it protrudes through the top of the
filter cartridge.
Place one of the M10 flat washers over the thread as shown in Fig 9.3 and
carefully feed this end of the paddle assembly up through the filter cartridge
and through the hole in the top plate of the cartridge, Fig 9.4.
No. Description Quantity
1 Paddle assembly 1
2 Cleaning mechanism operating handle 1
3 M10 flat washer 2
4 M8 flat washer 2
5 M10 spring washer 1
6 M10 domed nut 1
7 M10 half nut 1
8 M8 self-locking nut 1
1
2
3
4
5
6
7
8
Fig 9.1
Fig 9.2
Fig 9.3
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9. Assembly of the Optional 25600 Fine Filter
Cartridge for CX2500
Fig 9.5
Fig 9.6
Fig 9.7
Fig 9.8
Place an M8 flat washer over the shorter thread (M8 x 16 mm) at the other
end of the paddle assembly as shown in Fig 9.5 and re-fit the retaining
plate using the four self-tapping screws, Fig 9.6.
Place another M8 flat washer over the thread, along with the M8 self-
locking nut and tighten the nut. Note that the self-locking nut should not be
fully tightened and should allow the paddle assembly to rotate freely when
operated, Fig 9.7.
Place the M10 half nut over the M10 x 45mm threaded section of the paddle
assembly and wind it along the thread until it is just clear of the top of the
filter housing as shown in Fig 9.8. (do not overtighten at this stage as the
nut will be adjusted further in the following steps).
Fig 9.4
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16
9. Assembly of the Optional 25600 Fine Filter
Cartridge for CX2500
Add the M10 washer, Fig 9.9, and the cleaning mechanism operating
handle, Fig 9.10. Note that the flat section of the hole in the operating
handle should be positioned so that it slides over the corresponding flat
section of the thread. The handle should now be positioned as shown in
Fig 9.11.
Add the M10 spring washer and M10 domed nut as shown in Fig 9.12.
Tighten the domed nut in order to secure the operating handle. At this stage
the half nut can be adjusted to the correct position so that the operating
handle does not foul the top plate of the filter cartridge. Ensure that both the
domed nut and half nut are fully tightened, Fig 9.13.
The filter cartridge can now be fitted to the CX2500 using the securing strap
provided.
Fig 9.9
Fig 9.10
Fig 9.11
Fig 9.12
Fig 9.13
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10. Operation
11. Maintenance
The switch of the CX2500 is located on the side of the motor as shown in
Fig 10.1.
To turn the chip extractor on, push the red emergency stop switch upwards
and open the yellow switch cover. Press the green button marked ‘I’, Fig
10.2.
To stop the machine, press the red button marked ‘O’ on the switch, Fig
10.2.
Alternatively, press the red emergency stop button.
Always ensure the hose is connected securely to the dust producing
machine.
After the dust producing machine is turned off leave the chip extractor
running until all waste has been collected.
Restarting
In the Event of a Blockage
If a blockage in the collection hose of the machine occurs, switch it off
immediately by pressing the stop button (Red button marked ‘O’) and wait
for the machine to come to a complete stop before proceeding further.
Unplug the machine from the power source and remove the blockage from
the collection hose. To re-start the machine press the green button marked
‘I’ on the switch.
In the Event of a Power Failure
The machine is fitted with a no volt release (NVR) switch to protect the user
against automatic starting of the machine when power is restored after a
power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may be
an underlying cause (circuit overload etc.) that should be investigated by a
qualified electrician, before attempting to restore the power source.
Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.
Using the Optional Filter Cartridge
The filter cartridge takes the place of the filter bag to give filtration of finer
dust. To fit the cartridge, remove the filter bag and place the cartridge over
the upper collar of the motor housing.
Collection Bag
The collection bag must be emptied when the waste is no less than 100
mm (4”) from the housing collar. If the bag is torn or damaged it must be
replaced.
Filter Bag
It is advisable to shake out the filter bag periodically. Beating it by hand
is sufficient to remove loose particles and keep the machine running
efficiently. Always do this outdoors and wearing suitable PPE. If the filter
bag becomes torn or damaged it must be replaced.
Filter Cartridge
The cartridge features a handle on the outside which turns a paddle on the
inside to shake dust from it. Regularly clean the cartridge using the handle
and the dust will fall into the collection bag.
Fig 10.2
Off
On
Fig 10.1
Emergency
stop button
Switch
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12. Dust Extraction
The Importance Of Dust Extraction
Before the machine is started, ensure that adequate dust extraction
provisions have been installed. Dust extraction is extremely important not
only for health and safety but also for the correct upkeep of the machine.
Saw dust can cause the machine not to operate properly or even fail
completely. By keeping the machine free of large amounts of waste the
performance will be optimised.
If a large amounts of MDF or toxic woods are to be cut we recommend that
there is a good ventilation system in place and that in addition to proper
extraction a mask or respirator be worn as minimum protection.
Record Power Extractors
Record Power offer a range of high quality dust extractors, we offer both
drum and bag type extractors which filter down 0.5 micron providing
protection from harmful fine dusts. All Record Power dust extractors and
chip collectors have 100 mm inlets and hoses.
DX1000 High Filtration Dust Extractor
Drum type extractor, 45 litre capacity, single 1 kW motor, suitable for
intermittent use ie must be switched off for 20 minutes every hour.
0.5 micron filtration
RSDE1 High Filtration Dust Extractor
Drum type extractor, 45 litre capacity, single 1 kW motor, suitable for
intermittent use ie must be switched off for 20 minutes every hour.
0.5 micron filtration
RSDE2 High Filtration Dust Extractor
Drum type extractor, 50 litre capacity, single 1 kW motor, suitable for
intermittent use ie must be switched off for 20 minutes every hour.
0.5 micron filtration
RSDE/2A High Filtration Dust Extractor
with Auto Switching
Drum type extractor, 50 litre capacity, single 1 kW motor, auto switching
allows the machine to be turned on and off as machines and power tools
are operated. Suitable for intermittent use ie must be switched off for 20
minutes every hour. Maximum auto switch capacity tools up to 1.1 kW.
0.5 micron filtration
DX4000 High Filtration Dust Extractor
Drum type extractor, 80 litre capacity, Twin 1 kW motor, suitable for heavy
usage ie if one motor is switched off for 20 minutes then the other can
be used thus enabling continuous usage. Or both motors can be used
simultaneously giving maximum suction but in this mode the extractor must
be switched off for 20 minutes every hour. 0.5 micron filtration
DX5000 High Filtration Dust Extractor
Bag type extractor, 200 litre capacity, Twin 1 kW motor, suitable for heavy
usage ie if one motor is switched off for 20 minutes then the other can
be used thus enabling continuous usage. Or both motors can be used
simultaneously giving maximum suction but in this mode the extractor must
be switched off for 20 minutes every hour. 0.5 micron filtration
CX2000 Compact Chip Extractor
Medium capacity chip collector, with a powerful 0.56 kW induction motor.
An extremely smooth running unit suitable for continuous usage. Very quiet
impeller system extracts dust and chippings.
CX2500 Chip Collector
Large capacity chip collector, with a powerful 0.55 kW induction motor.
An extremely smooth running unit suitable for continuous usage. Very quiet
impeller system extracts dust and chippings.
Suitable for chip collection or finer dust using the optional
filter cartridge
CX3000 Chip Collector
Larger capacity chip collector, with a more powerful 0.75 kW induction
motor and heavy duty construction. An extremely smooth running unit
suitable for continuous usage. Very quiet impeller system extracts dust and
chippings.
Suitable for chip collection or finer dust using the optional
filter cartridge
Air Cleaners
It is strongly advised to also use an air cleaner to remove the fine airborne
dust present in the workshop which cannot be removed using machine
extraction. Record Power offer a range of air cleaners suitable for all home
workshops. Please contact your preferred stockist or
visit www.recordpower.info.
DX1000 RSDE1 RSDE2 RSDE/2A DX4000 DX5000 CX2000 CX2500 CX3000
Bandsaws
Circular saws
Sanders
Intermittent usage
Bandsaws
Circular saws
Sanders
Heavy usage
Planer Thicknessers
Spindle Moulders
Universals
Intermittent usage
Planer Thicknessers
Spindle Moulders
Universals
Heavy usage
Dust Extraction
System
Intermittent usage
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Recommended
3
Can be used
3
Can be used
3
Can be used
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13. Electrical Connection and Wiring Diagram
Machines supplied for use in the UK are fitted with a 3 pin plug conforming
to BS1363, fitted with a fuse conforming to BS1362 and appropriate to the
current rating of the machine.
Machines supplied for use in other countries within the European Union are
fitted with a 2 pin Schuko plug conforming to CEE 7/7.
Machines supplied for use in Australia and New Zealand are fitted with a 3
pin plug conforming to AS/NZS3112.
In all cases, if the original plug or connector has to be replaced for any
reason, the wires within the mains power cable are colour coded as follows:
230 V (Single Phase)
Brown: Live (L)
Blue: Neutral (N)
Green and Yellow: Earth (E)
The wire coloured brown must always be connected to the terminal marked
‘L’ or coloured red.
The wire coloured blue must always be connected to the terminal marked ‘N’
or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol:
or coloured green / green and yellow.
It is important that the machine is effectively earthed. Some machines will be
clearly marked with the double insulated logo:
In this case there will not be an earth wire within the circuit.
In the case of the BS1363 plug for use in the UK, always ensure that it is
fitted with a fuse conforming to BS1362 appropriate to the rating of the
machine. If replacing the original fuse, always fit a fuse of equivalent rating
to the original. Never fit a fuse of a higher rating than the original. Never
modify the fuse or fuse holder to accept fuses of a different type or size.
Where the current rating of the machine exceeds 13 A at 230 V, or if the
machine is designated for use on a 400 V 3 phase supply a connector
conforming to BS4343 (CEE17 / IEC60309) will be used.
230 V machines will be fitted with a blue 3 pin connector. The wiring for this
type of this connector will be the same as shown above.
400 V, 3 phase machines will be fitted with a red 4 or 5 pin connector. The
wiring for this type of connector is as shown below:
400 V (3 phase)
Brown: Live (L1)
Black: Live (L2)
Grey: Live (L 3)
Blue: Neutral (N)
Green and Yellow: Earth (E)
The wire coloured brown must always be connected to the terminal
marked ‘L1’.
The wire coloured black must always be fitted to the terminal
marked ‘L2’.
The wire coloured grey must always be connected to the terminal
marked ‘L3’.
The wire coloured blue must always be connected to the terminal
marked ‘N’ or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol
If in doubt about the connection of the electrical supply, always consult a
qualified electrician.
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14. Parts List & Diagram
1 Wheel base assembly
2 Hex bolt M8 x 25
3 Wheel
4 Motor housing lower section
5 Motor housing upper section
6 Motor
7 Switch box
8 Pan head screw
9 Switch
10 Self tapping screw
11 Spring washer 8 mm
12 Washer 8 mm
13 Hex Bolt M8 x 20
14 Spring washer 4 mm
15 Pan head screw M4 x 20
16 Washer 4 mm
17 Hex nut M4
18 Filter bag support arm
19 Washer 12 mm
20 Cotter 3.2 x 18 mm
21 Filter bag
22 Cable
23 Extraction hose
24 Extraction port
25 Dust collection bag
26 Retaining strap
27 Hose clip
28 Fan wheel
29 Special washer
30 Hex head socket screw M6 x 20
31 Hex bolt M6 x 30
32 Bottom plate
33 Transverse joint
34 Right hand side panel
35 Left hand side panel
36 Hex bolt M6 x 12
37 Hex nut M6
38 Hex bolt M8 x 30
39 Hex nut M8
Part No. Description Part No. Description Part No. Description
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