ReDeal HS 105 User manual

COMEX S.A.
Uninterruptible Power Supply
COVER
HS 105 / HS 205 / HS305 / HS505
100-500 kVA
User Manual
www.redeal.pt
RD5000 - Modular topology with HOTSWAP Modules

COMEX S.A.
The content of this document is protected by copyright and may not
be reproduced without prior permission.
Subject to modification of design and specifications without prior
notice.
Copyright 2017
COMEX S.A.
All rights reserved.
ReDeal

COMEX S.A.
Table of Contents
1. Precautions ......................................................................................................................................1
2. Installation procedure......................................................................................................................3
2.1. Introduction...............................................................................................................................3
2.2. Preliminary review ....................................................................................................................3
2.3. Location .....................................................................................................................................4
2.3.1 UPS room ...........................................................................................................................4
2.3.2 Battery room......................................................................................................................4
2.3.3 Storage ...............................................................................................................................4
2.4. Unpacking, checking and setting up .........................................................................................4
2.4.1 Unpacking and checking ....................................................................................................5
2.4.2 Setting up ...........................................................................................................................6
2.5. UPS design.................................................................................................................................9
2.6. Diemensions and weight of UPS .............................................................................................11
2.7. Service space ...........................................................................................................................13
2.8. Connecting wires to UPS .........................................................................................................14
2.9. Electrical installation –general reqirements ..........................................................................17
2.9.1 Power input of UPS ..........................................................................................................17
2.9.2 Battery circuit protection.................................................................................................17
2.10. Power cords and terminal strips..........................................................................................18
2.10.1 Connecting wires .................................................................................................................19
2.11 Communication cables ........................................................................................................21
2.11.1 Dry Contact - sensor for detecting battery temperature and environment ...................22
2.11.2 REPO switch port .............................................................................................................23
2.11.3 External bypass interface.................................................................................................24
2.11.4 Interface to BCB battery switch .......................................................................................24
2.11.5 Output signal - Low battery .............................................................................................24
2.11.6 Output signal - event warning .........................................................................................25
2.11.7 Output signal - no power supply......................................................................................26
2.11.8 Port USB, RS-232 and RS-485...........................................................................................26
2.11.9 SNMP slot and parallel card slot......................................................................................26
3UPS operating modes.....................................................................................................................27
3.1 Introduction.............................................................................................................................27
3.2 Principle of operation..............................................................................................................27
3.3 Bypass module .........................................................................................................................28
3.4 Modes of operation.................................................................................................................28
3.4.1 Normal mode ...................................................................................................................28
3.4.2 Battery mode ...................................................................................................................28
3.4.3 Automatic restart.............................................................................................................29
3.4.4 Bypass mode ....................................................................................................................29
3.4.5 Service bypass mode........................................................................................................29
3.4.6 Economical (ECO).............................................................................................................29
3.4.7 Frequency converter mode .............................................................................................29

COMEX S.A.
4User manual...................................................................................................................................30
4.4 Procedures to start the power supply ....................................................................................30
4.4.1 Start up the UPS from full shutdown...............................................................................30
4.4.2 Starting the UPS from the battery ...................................................................................31
4.2 Procedures for switching the power supply between modes ................................................32
4.2.1 Switching from normal to battery mode .........................................................................32
4.2.2 Switching from Normal to Bypass mode .........................................................................32
4.2.3 Switching from Bypass mode to normal operation.........................................................32
4.2.4 Switching from Normal to Service bypass mode.............................................................33
4.2.5 Switching from Bypass mode to normal operation .........................................................33
4.3 Complete power off procedure ................................................................................................34
4.4 Emergency shutdown with EPO ..............................................................................................34
4.5 Battery test..............................................................................................................................34
5LCD panel support..........................................................................................................................36
5.1 Introduction .................................................................................................................................36
5.1.1 LED indicators. .................................................................................................................37
5.1.2 Audible alarm...................................................................................................................37
5.1.3 Function keys ...................................................................................................................38
5.2 LCD touch screen display ........................................................................................................38
5.2.1 Main menu...........................................................................................................................39
5.2.2 Cabinet .............................................................................................................................37
5.2.3 Module.............................................................................................................................41
5.2.4 Setting ..............................................................................................................................43
5.2.5 Log....................................................................................................................................45
5.2.6 Operate ............................................................................................................................37
5.2.7 Scope................................................................................................................................38

COVER serii HS –Instrukcja Obsługi
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1. Precautions
This user manual contains the necessary information regarding the installation and use of the
COVER series HS power supplies.
Before beginning installation and use, you are asked to read this manual carefully.
The UPS must be installed and configured by an authorized service center of the manufacturer
or distributor. In the case of installation by people without the required experience, there is a
risk of users being exposed to health or life. Persons not authorized to install may damage the
power supply, which in this case is not subject to warranty conditions.
COMPLETE STANDARDS
The appliance complies with CE-Directives 73/23 and 93/68 (low voltage safety) as well as
89/336 (EMC) and the following standards:
*IEC62040-1-1
*IEC/EN62040-2 EMC CLASS C3
*IEC62040-3
WARNING - Large leakage current
Connecting the protective conductor (PE) is essential and must be done before connecting
the remaining working cables (power supply, receiving, battery).
Grounding should be carried out in accordance with prevailing standards and practical on-
site knowledge.
The leakage current exceeds 3.5 mA and is less than 1000 mA.
When selecting RCCB or RCD devices for immediate operation, the transient and fixed
leakage currents that may occur during commissioning must be considered.
Automatic residual current circuit breakers (RCCBs) that are sensitive to DC unidirectional
(Class A) pulses and are insensitive to transient current pulses shall be selected.
Also note that the RCCB or RCD device will conduct the leakage current of the receiver.
Operation
There is dangerous voltage in the UPS housing. The risk of contact with such voltage is
minimized as the live parts are behind the enclosure. Additional internal protection guards
ensure that the device is protected in accordance with IP20 protection class.
Normal operation of the device, taking into account recommended operating procedures,
does not pose any risk to personnel.
All maintenance and service procedures require access to the inside of the machine and
should only be carried out by trained personnel.
Battery high voltage > 400 Vdc
All maintenance and installation work may be performed by a properly trained service
technician.
After connecting the battery the voltage at their terminals exceeds 400 Vdc and is potentially
fatal.
警告
危险
警告
危险
警告
危险
警告
危险

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Battery manufacturers give detailed precautions that must be followed when working on or
near large battery packs. Such measures must always be strictly observed.
Special attention should be paid to recommendations regarding local environmental
conditions and the provision of protective clothing, first-aid and fire-fighting equipment.

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2. Installation procedure
This chapter is dedicated to the installation method, how to mount and wiring the UPS.
2.1. Introduction
This chapter describes the basic requirements for the positioning and wiring of the power
supply. This description is a step-by-step installation guide, which provides a number of
guidelines for how to guide your service during assembly.
Warning - Installation may only be carried out by an authorized service center
1. Do not connect electrical appliances to the power supply before confirming that the power
supply is properly connected and configured.
2. The UPS should be installed by qualified technicians in accordance with the guidelines in
this chapter.
Do not perform any electrical work that interferes with the electrical installation before and
after the UPS while the UPS is operating. Damage arising from this title (eg phase sequence
replacement) is not covered by the warranty.
Warning: dangerous batteries
Special precautions must be observed when working with batteries connected to the power
supply. After connecting the battery, the voltage at the terminals exceeds 400 Vdc and is
potentially fatal.
It is recommended to use protective eyewear to protect your eyes from accidental electric
arc. In addition, it is recommended that:
Remove the rings, watches and all metal objects.
Use only tools with insulated handles.
If the battery leaks or the battery other way is damaged, replace it. Damaged batteries
should be stored in a container resistant to sulfuric acid and disposed of in accordance
with local regulations.
If the electrolyte comes in the contact with the skin, the contaminated area should be
washed immediately with water.
2.2. Preliminary review
Please perform the following checks before installation:
Check visually whether the equipment supplied, ie the UPS and the batteries, have not
been damaged as a result of their transport. Any damage should be reported immediately
to the supplier.
Verify the compliance of the supplied equipment with the installation requirements. The
power of the power supply is described on the label each time.
警告
危险
警告
危险

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2.3. Location
2.3.1 UPS room
The UPS is designed for indoor installation. The device should be in a clean, ventilated
environment in order to maintain the ambient temperature within the required specifications.
The UPS provides forced convection cooling through internal fans. Cold air enters the unit
through the ventilation openings located in the front of the enclosure and is blown out by the
grills in the rear of the enclosure. Do not block the ventilation openings.
Depending on the conditions of the room, the ventilation openings of the power supply should
be regularly cleaned, eg with a vacuum cleaner. Ventilation will ensure efficient cooling and
longer service life.
Note: The UPS should be installed on a stable and non-flammable surface.
2.3.2 Battery room
In the final charging process, the batteries emit some oxygen and hydrogen into the
environment and therefore require constant fresh air access to the room in which they are
located. Safety requirements for battery compartments are described in PN-EN 50272-2.
The battery temperature should be stable as it is the main parameter that affects battery life
and capacity. The optimal operating temperature of the battery is 15-25 ° C. It is recommended
to maintain a nominal temperature of 20 ° C.
Working at higher temperatures shortens the battery life and reduces the battery capacity in
the lower battery. Each increase in battery operating temperature by another 8 ° C, reduces the
service life by 50%.
Keep batteries away from heat sources and hot air outlets.
When installing batteries outside the UPS, use the battery circuit as close as possible to the
battery. The connecting cables for the batteries and UPS should be as short as possible.
2.3.3 Storage
If the device is not installed and needs to be stored, protect it from excessive humidity and high
temperatures. Keep batteries in a dry and cool place with good ventilation. The most suitable
storage temperature for batteries is 20-25 ° C.
2.4. Unpacking, checking and setting up
Before unpacking, carefully inspect the package supplied or damage during transportation.
After removing from the package, check that the equipment does not show signs of damage. If
there are any damages, please notify the supplier immediately.

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2.4.1 Unpacking and checking
The power supply is supplied in a wooden housing. The following is how to open the casing.
Figure 2-1 The way of opening
First open the upper housing cover, then remove the side walls of the housing. Be careful not
to scratch the power supply case. See Figure 2-2.
Figure 2-2 Disassembly of the housing

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Remove lateral protection. Unpacked UPS looks like the figure below.
Figure 2-3 View of the power supply after removing the housing
Tip: Remove the screws connecting the UPS power casing to the wooden pallet, and then place
the UPS at the installation point. Disassembly should be carried out with care not to scratch the
case.
Verify that the supplied equipment is properly labeled on the back of the UPS door. The label
contains basic information about model, power, etc.
Note: Disposal materials should be disposed of in accordance with local environmental
requirements.
2.4.2 Setting up
To ensure that the power supply is properly mounted, consider the following:
1. The UPS and battery compartment that will work with it should be large enough to
accommodate the various components of the system. The dimensions and weight of the
UPS are described in the further part of this manual. The dimensions and weight of the
racks / cabinets with batteries depend on the chosen system's autonomy and therefore
the quantity and capacity of the battery. This information should be obtained directly
from the distributor.
2. Due to the large dimensions and weight of the equipment, it is recommended that the
room provided on the UPS and batteries be located at level "0". Such location allows the
pallet truck to be transported directly to the place of foundation. Any other location that

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requires vertical transport eg stairs, and requires consultation with the distributor's
technical department.
3. The floor / ceiling strength in which the UPS and batteries are placed must take into
account the maximum pressure of the equipment.
4. The floor on which the devices are located must be stable, level and flat.
5. The room in which the battery cells will be located due to the possibility of generating
small amounts of hydrogen must be equipped with a ventilation system suitable for the
capacity of installed batteries in accordance with the requirements of EN 50272-2 /
2007.
6. Unless there is no other place for UPS room, in addition to its UPS and battery mounts,
shall provide for the installation of a power switchboard, a switchboard, an external
bypass switch and a battery disconnector, as well as an air conditioning system.
In order to prolong the life of the device, a suitable installation site should be provided to ensure
that:
1. Ease of connection to the installation
2. Sufficient space to handle
3. Ventilation / air conditioning for proper cooling of the power supply
4. Protection against gases that may cause corrosion
5. Protection against excessive moisture and heat sources
6. Protection against dust and other contaminants
7. Proper fire protection
8. The working temperature should be between 20 and 25 ° C. At such temperatures, the
batteries show optimum performance.
Each UPS casing is equipped with castors for maneuvering the UPS at the installation site for
proper setup. After mounting the UPS, lock the UPS by removing the stabilizing screws. The
spacing and dimensions of the UPS base are shown in the figures below:
Figure 2-4 Basic view UPS COVER HS 105, HS 205 and HS 305

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Figure 2-5 Basic view UPS COVER HS 505

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2.5. UPS design
The appearance of each UPS model is shown in the figures below:
Figure 2-6 Front / rear view of the power supply UPS HS 105/100 KVA
LCD
Power unit
Monitor and bypass unit
Manual
bypass
Figure 2-7 Front / rear view of the power supply UPS HS 205/150-200KVA

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Figure 2-8 Front / rear view of the power supply UPS HS 305/250-300kVA
Figure 2-9 Front view of the power supply HS 505/350-500kVA

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Figure 2-10 Rear view of the power supply UPS HS 505/350-500kVA
2.6. Diemensions and weight of UPS
The following figures show the casing dimensions of each UPS model.
Figure 2-7 Dimensions of the power supply casing UPS HS 105/100 KVA

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Figure 2-82 Dimensions of the power supply casing UPS HS 205/150-200kVA
Figure 2-93 Dimensions of the power supply casing UPS HS 305/250-300kVA

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Figure 2-104 Dimensions of the power supply casing UPS HS 505/350-500kVA
The table below contains the mass of the above devices:
Power UPS
Weight
HS 105/100kVA
210 kg
HS 205/150kVA
305 kg
HS 205/200kVA
350 kg
HS 305/250kVA
445 kg
HS 305/300kVA
490 kg
HS 505/350kVA
765 kg
HS 505/400kVA
810 kg
HS 505/450kVA
855 kg
HS 505/500kVA
900 kg
2.7. Service space
On the side walls of the power supply unit there are no ventilation openings, therefore there is
no need for ventilation space on the side. For access to the device on each side, it is
recommended to keep min. 50 cm service area.
It is necessary to provide adequate space from the front of the power supply for easy operation
and the ability to draw cold air from the environment. Recommended 80 cm front space.
Due to the required access to the back of the power supply and free air discharge and
circulation, the recommended back space of the power supply is a minimum of 50 cm.

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≥500
≥500
≥800
2.8. Connecting wires to UPS
Depending on the casing model, different approaches to power supply and cords are possible.
For the HS 205, a cable approach is provided from the bottom of the housing as in the
example in the figure below.
Figure 2-15 Cable approach in UPS HS 105-205

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The housing of the HS 305 provides a top-down approach to the UPS as shown below:
Figure 2-16 Cable approach in UPS HS 305
The housing of the HS 505 power supply allows both bottom and top cable approaches, as
shown in the figure below:

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Figure 2-17 Cable approach from top in UPS HS 505
Figure 2-11 Cable approach from bottom in UPS HS 505