Huawei UPS5000-S Series User manual

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Issue: 07
Part Number: 31508407
Date: 2020-03-23
UPS5000-S-(650 kVA-800 kVA)
Quick Guide
1Product Overview Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.
Model Weight Dimensions (H x W x D)
UPS5000-S-800K-SM 1550 kg 2000 mm x 2400 mm x 850 mm
UPS5000-S-800K-FM 1600 kg
UPS5000-S-800K-SM
UPS5000-S-800K-FM
(1) Power units
(2) Control
module
(3) Maintenance bypass
switch
(4) Power distribution
module cover
(5) Bypass unit
(6) Mains input switch
(7) Output switch
(8) Bypass input switch
A UPS in standard
configuration has no mains
input switch, bypass input
switch, or output switch.

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1. Before installation, read the user manual carefully to get familiar with product information and
safety precautions.
2. Use insulated tools when installing the equipment.
3. Only engineers certified by Huawei or its agent are allowed to install, commission, and maintain
the UPS. Otherwise, personal injury or equipment damage may occur, and the resulting UPS
faults are beyond the warranty scope of Huawei.
4. This document describes the installation procedure for a single UPS. For details about how to
install a parallel system, contact Huawei technical support.
The UPS can be installed on channel steel or the floor. Install the UPS based on site requirements.
Floor installation: Determine the UPS mounting holes using the marking-off template, drill holes,
and install the expansion sleeves of the M12x60 expansion bolts in the mounting holes.
Channel steel installation: Ensure that the distance between the outer surfaces of two pieces of
channel steel is 800 mm and secure the channel steel to the floor using expansion bolts.
Huawei does not provide channel steel or expansion bolts used for securing channel steel. The
customer should purchase channel steel (recommended width: 50 mm or more) and expansion
bolts.
Unit: mm
A: mounting holes on the channel steel
B: mounting holes on the floor
2Installing the UPS
Installation
Fitting
Number
of Fittings
(PCS)
Specifications of
Bolt for Securing
Fittings
Number
of Bolts
(PCS)
Torque
Remarks
Bottom
connecting plate
2
M12x25
8
47 N·m
Fittings are delivered with
the UPS. You can see the
fittings after unpacking the
bypass cabinet.
The two soft copper bars
are numbered 52.
Top connecting
plate
2
M6
x30
8
3
N·m
Soft copper bar
2
M12
x45
10
47 N·m
Middle
connecting plate
2
M6x30
4
3
N·m
Middle connecting plates
have been installed on the
UPS.
Determining the UPS Installation Position
2.1
Combining the Power Cabinet and Bypass Cabinet
2.2

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1. Move the UPS to the installation position and open the front door of the power cabinet.
2. Install the connecting plates between the bypass cabinet and its adjacent power cabinet based
on the following sequence: bottom, top, and middle connecting plates.
Channel steel installation: M12x60 bolts
Floor installation: M12x60 expansion bolts
(1) Mounting hole
on the floor
(2) Mounting hole on the channel
steel
3. Secure the UPS.

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4. Install anchor baffle plates.
7. (Optional) Remove the extension rod of the
maintenance bypass switch from the bypass cabinet.
5. Remove the front cover of the power distribution subrack from the bypass cabinet, and remove
the rear covers from the bypass cabinet and its adjacent power cabinet.
When reinstalling the switch extension
rod, keep the dowel level, as shown in
the figure. Insert the switch extension rod
to the blue mark, put washers, and
tighten the dowel to reinstall the switch
extension rod.
Blue mark
6. Take off No. 10 protective plate.

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8. Cut off the cable ties binding holes of copper bars
numbered 23, 24, 25, 26, and 30. Install the soft
copper bars in the bypass cabinet and its adjacent
power cabinet from inside out.
9. Remove the filler panel from the
power cabinet, and install the soft
copper bar numbered 52.
10. Reinstall No. 10 protective plate removed in Step 6.
11. Insert the cable terminals of the bypass cabinet into the corresponding ports on the parallel
board of the power cabinet. The parallel board is located at the rear of the power cabinet
adjacent to the bypass cabinet and it can be seen after the rear cover is removed.
Bypass Cabinet
Cable Name Bypass Cabinet Cable Label or Number
Port Silk Screen on the
Power Cabinet Parallel
Board or Cable Number
Quantity
Bypass module
DL37 cable W301_J21 J21 1
W303_J24 J24 1
ECM 8
-
pin cable
W305_J22 J22 1
ECM system
monitoring bus W307_J25 J25 1
CT cable W309_J26 J26 1
Switch cable Full configuration: 04091625-06
Standard configuration: SW1310 04091626-23 1

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A UPS in standard configuration has only one switch cable (maintenance bypass switch). A UPS
in full configuration has three switch cables (mains input switch, maintenance bypass switch, and
bypass input switch). The following figure shows how to connect cables to a parallel system in
full configuration.

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3Connecting Cables
1. This document describes cable routing by removing the top cover when there are two mains
inputs.
2. In the case of single mains, you do not need to connect bypass input power cables and remove
short-circuit copper bars.
UPS Cable Connection Reference
3.1
•Prepare cables away from the cabinets to prevent scraps from falling inside. Cable scraps may
ignite and cause personal injury or device damage.
•After cables have been installed, clean the cabinets in a timely manner. Keep the cabinets and
surrounding environment clean and tidy.
•You need to prepare terminals onsite. The stripped length of the copper wire should be the
same as that of the part of the terminal that covers the conductor.
The cabling route is for reference only. Connect cables based on site requirements.

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2. Remove the copper bar between the mains
and bypass inputs. (Skip this step if there
is only one mains input.)
4. Connect mains input power cables.
3. Connect the ground cable.
1. Remove the top cover from the cabinet based
on cable routes and dimensions.
Installing Cables
3.2
Scenario 1: Routing Cables from the Top

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5. Connect output power cables. 6. Connect bypass input power cables.
7. Connect battery cables.
8. Connect the signal cable.
The figure shows the signal cable
routing and is for reference only.
Connect the cable based on the actual
situation.
9. Reinstall the extension rod of the
maintenance bypass switch.

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4Verifying the Installation
Scenario 2: Routing Cables from the Bottom
For the screw specifications and torque
used for connecting cables in a bottom
cable routing scenario, refer to the top
cable routing scenario. This section only
shows the cable routes in the bottom cable
routing scenario.
For the cable connection method for the
TN-C system, see the user manual.
1. Remove the cable covers from the bottom of
the cabinet, drill holes in the covers, attach
grommet strips to the hole edges for
protecting cables, and reinstall the cable
covers.
2. Connect power cables and signal cables.
1. Check that there is no foreign matter in the cabinet.
(1)
Top of the cabinet
(2)
Wiring terminal
blocks
(3)
Switches
(4)
Bottom of the cabinet
(5)
Rear of the modules

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2. After verifying the installation, reinstall all the covers.
3. (Remove the paper protective film from the sealing putty.) After routing cables and verifying
cable connections, seal the gap between cables and the cabinet using sealing putty.
4. Do not remove the dustproof cover before power-on to prevent dust inside the UPS.
Dustproof cover
Sealing putty
Sealing putty must be used as a whole and the gap can be sealed only from the top.
Paper
protective film
5Powering On and Starting the UPS
1. Before powering on the UPS, ensure that the UPS has passed all check items in the UPS5000
Commissioning and Acceptance Report and Chapter 4.
2. Measure the voltage and frequency of the UPS upstream input switch. The line voltage range is
138–485 V AC, and the frequency range is 40–70 Hz.

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Initial Startup
5.2
Download and install the Service Expert app.
After login, tap Power-on password activation
on the screen. A message is displayed,
indicating whether to start the UPS. Tap OK.
Insert the WiFi module into the USB port on the
MDU. Enable the mobile phone WLAN, search
for the UPS_WIFI signal, and connect to the
WiFi signal. The password is Changeme.
Set the Site and Device Type as required, and
connect the device. Set IP to 192.168.0.10, Port
to 443, Username to admin, Password to
Changeme, and click Login.
Enter Bar code and Verification code
obtained from the LCD on the Offline
Activation screen. Tap Generate PWD to
generate a startup password.
Set Site and Device Type as required,
and tap Offline Activation.
Enter the generated password in the
password textbox on the LCD to start the
UPS.
Use the app to
start the UPS
online?
Yes
No, start the
UPS offline
On the app home screen, tap StartUp to access the Set Startup screen.
•If the UPS is powered on for the first time, you need to obtain the startup password from the
Service Expert app. Skip this step if the UPS is not powered on for the first time.
•The Service Expert app can be downloaded from Google Play Store and can run on Android.
1. Obtain the startup password.
Powering On the UPS
5.1
Close the upstream bypass and mains input switches.
(Full configuration model) Close the UPS bypass input switch, output switch, and mains input switch.
After the UPS is powered on, initialization begins. The MDU displays the Huawei logo and an
initialization progress bar.

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3. After you perform the settings, the Bypass mode and No battery alarms are reported by the
MDU and do not need to be cleared. If there is any other alarm, you need to rectify the fault.
4. View the system running status diagram on the MDU to check that the UPS is working in bypass
mode.
To ensure system security,
change the LCD and WebUI
passwords after the first login.
1. On the main menu, choose Common Functions and tap
Inv. ON.
2. In the displayed login window, enter the user name and
password, and tap .
3. In the displayed dialog box, tap Yes to start the inverter.
Starting inverter
5.3
2. Set the language, time, date, network parameters, and system parameters on the Settings
Wizard screen.

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6Shutting Down the UPS
After you shut down the inverter, the UPS transfers to bypass mode if the bypass is normal; the
UPS supplies no power if the bypass is abnormal. Before shutting down the UPS, ensure that all
loads have been shut down.
Powering Off a Single UPS
6.2
Open the downstream output switch and battery string switch.
(Full configuration model) Open the UPS mains input switch, bypass input
switch, and output switch.
Open the upstream mains input and bypass input switches.
Shutting Down the Inverter to Transfer the UPS to Bypass Mode
6.1
Powering On Loads
5.4
1. After the inverter starts, the UPS works in normal mode. The Bypass mode alarm disappears
from the MDU.
2. After confirming that the battery strings are properly connected, turn on the battery string input
circuit breaker. If there are multiple battery strings, turn on the circuit breaker for each battery
string and then turn on the general circuit breaker between battery strings and the UPS. The No
battery alarm disappears from the MDU.
3. Turn on the UPS downstream output switch to supply power to the loads.
(Optional) Setting Parameters for the BCB Box
5.5
1. If a BCB box is configured, set MUE05A connection to Enable in Settings > Dry Contacts Set,
and then set BCB connection [OL] and Battery breaker [STA] to Enable.
1. On the main menu of the LCD, choose Common Functions and tap Inv. OFF.
2. In the displayed login window, enter the user name and password, and tap .
3. In the displayed dialog box, tap Yes to shut down the inverter.
System User LCD Preset Password WebUI Preset Password
admin (system administrator)
000001 Changeme
operator (common user) 000001 Changeme

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Huawei Technologies Co., Ltd.
Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China
www.huawei.com
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