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  9. MGE UPS Systems Pulsar EXtreme 2200C User manual

MGE UPS Systems Pulsar EXtreme 2200C User manual

34007532EN/AA - Page 1
www.mgeups.com MGE UPS SYSTEMS
Installation and user
manual
Pulsar EXtreme
2200C / 3200C
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Page 2 - 34007532EN/AA
Introduction
Thank you for selecting an GE UPS SYSTE S product to protect your electrical equipment.
The Pulsar EXtreme C range has been designed with the utmost care. We recommend that you take the time to read this
manual to take full advantage of the many features of your UPS.
GE UPS SYSTE S pays great attention to the environmental impact of its products. easures that have made
Pulsar EXtreme C a reference in environmental protection include:
◗ the eco-design approach used in product developmen,
◗ recycling of Pulsar EXtreme C at the end of its service life.
To discover the entire range of GE UPS SYSTE S products and the options available for the Pulsar EXtreme C range,
we invite you to visit our web site at www.mgeups.com or contact your GE UPS SYSTE S representative.
34007532EN/AA - Page 3
Important instructions that must always be followed.
Information, advice, help.
Visual indication.
Action.
Audio indication.
In the illustrations on the following pages, the symbols below are used:
LED off.
LED on.
LED flashing.
Information may be found primarily by consulting:
◗ the contents,
◗ the index.
Pictograms
Foreword
Using this document
Page 4 - 34007532EN/AA
34007532EN/AA - Page 5
Contents
1. Presentation
1.1 Standard positions ....................................................................................................................... 7
Rack position .................................................................................................................................. 7
Tower position ................................................................................................................................. 7
1.2 Back ............................................................................................................................................... 8
Pulsar EXtreme 2200C .................................................................................................................. 8
Pulsar EXtreme 3200C .................................................................................................................. 8
Pulsar EXB 2200 / 3200................................................................................................................. 8
1.3 Control panel ................................................................................................................................. 9
2. Installation
2.1 npacking and checks ............................................................................................................... 10
2.2 Installation in rack position ....................................................................................................... 11
2.3 Installation in tower position ..................................................................................................... 12
2.4 Connection to the RS232 or SB communications port (optional)......................................... 13
2.5 Installation of the communications-card option ...................................................................... 13
2.6 Connections ................................................................................................................................14
3. operation
3.1 Start-up ........................................................................................................................................ 15
3.2 Bargraph indications .................................................................................................................. 15
3.3 Operation on battery power (following failure of AC input power) ............................................. 16
Transfer to battery power .............................................................................................................. 16
Threshold for the low-battery warning...........................................................................................16
End of backup time ....................................................................................................................... 16
3.4 Personalisation (optional) ........................................................................................................... 17
Function ........................................................................................................................................ 17
"ON / OFF conditions" tab ............................................................................................................. 17
"Battery" tab .................................................................................................................................. 17
"Output" tab ................................................................................................................................... 18
"Bypass" tab .................................................................................................................................. 18
3.5 PS Shutdown ............................................................................................................................ 18
3.6 PS remote power off ................................................................................................................ 19
Page 6 - 34007532EN/AA
Contents
4. Maintenance
4.1 Troubleshooting .......................................................................................................................... 20
4.2 Replacement of the battery module .......................................................................................... 22
5. Environment ..................................................................................................................................... 24
6. Appendices
6.1 Technical characteristics ........................................................................................................... 25
6.2 Glossary....................................................................................................................................... 26
6.3 Index............................................................................................................................................. 27
34007532EN/AA - Page 7
. Presentation
. Standard positions
Rack position
Tower position
Pulsar EXtreme 2200C: 35.3 Kg
Pulsar EXtreme 3200C: 35.7 Kg
654 mm
438 mm (19")
86.5 mm
(2U)
www.mgeups.com
P U L S R
EXtreme
100%
80%
50%
20%
test%
1
2
%
BYPASS
P U L S R
EXtreme
www.mgeups.com
100%
80%
50%
20%
test%
1
2
%
BYPASS
Page 8 - 34007532EN/AA
. Presentation
.2 Back
Slot for communications-card option.
RS232 communications port.
USB communications port.
Four outlets for direct connection of
protected equipment.
Two programmable outlets
(outlet 1 and 2).
Output circuit breakers.
Socket for connection to AC-power
source.
Connector for an additional battery
module.
Connector for automatic detection of an
additional battery module.
Pushbutton to test phase/neutral
inversion of AC-power source.
LED indicating phase/neutral inversion
of AC-power source.
Connector for remote power off.
Battery module connectors (to the UPS
or to other battery modules).
Connectors for automatic detection of
additional battery modules.
Circuit breaker for battery ON/OFF and
protection.
1
2
3
4
5
6
7
9
8
10
11
Pulsar EXtreme 2200C
Pulsar EXtreme 3200C
Pulsar EXB 2200 / 3200
12
13
14
15
1
2
3
45 7
8 9 10 11 126
1
2
3
45 7
8 9 10 11 12
13
14
13
15
34007532EN/AA - Page 9
.3 Control panel
Alarms
Hold down to display
percent load:
◗ Lamp test or buzzer OFF.
◗ Forced transfer to bypass and back
by pressing button 3 times in less
than 5 seconds.
ON / OFF.
%
battery
remaining
100%
80%
50%
20%
. Presentation
Status of programmable outlet 1:
Operation on bypass (no backup power available).
Operation in ON-LINE mode (backup power available).
Status of programmable outlet 2:
Operation on battery power.
Supplied with power.
Status change in
progress.
16
17
18
19
20
21
22
23
25
24
Press simultaneously at
least 3 seconds to reset
the “End of battery life”
alarm.
%
load
100%
80%
50%
20%
27
26
UPS
overload
Electronics
fault
Battery
fault *
(*) : ◗ flashing LED + buzzer: battery fault (battery must be replaced).
◗ flashing LED + long buzzer (once per hour): theoretical end of battery life (replacement recommended).
100%
80%
50%
20%
test %
1
2
%
BYPASS
16 17 18 19 20 21 22 23 24 25 26 27
Page 10 - 34007532EN/AA
2. Installation
2. Unpacking and parts check
Cord for connection to the AC-power source for Pulsar EXtreme 3200C versions only
(for the Pulsar EXtreme 2200C version, use the power cord of the protected equipment).
Two cords for connection of the protected equipment.
RS232 communications cable.
USB communications cable.
Telescopic rails for mounting in 19" bay with mounting hardware.
Securing system for equipment power cords.
CD-RO with the Solution-Pac and PS Driver software.
Product documentation.
Two supports for the upright position.
31
32
33
29
28
29
30
31
32
30
28
33
35
36
35
36
34
34
P U L S R
EXtreme
www.mgeups.com
100%
80%
50%
20%
test%
1
2
%
BYPASS
34007532EN/AA - Page 11
2.2 Installation in rack position
2. Installation
Follow steps 1 to 6 for rack mounting of the PS on the rails.
The rails and the necessary mounting hardware are supplied by GE UPS SYSTE S.
Note for step 3: It is possible to adjust the positions of the front brackets.
1
2
5
3
3
4
2
6
2
2
100%
80%
50%
20%
test%
1
2
%
BYPASS
Page 12 - 34007532EN/AA
2.3 Installation in tower position
2. Installation
Connect the two supports for the upright position.
P U L S R
EXtreme
P U L S R
EXtreme
www.mgeups.com
www.mgeups.com
100%
80%
50%
20%
test%
1
2
%
BYPASS
34007532EN/AA - Page 13
2. Installation
2.4 Connection to the RS232 or USB communications port (optional)
1 - Connect the RS232 30 or USB 31
communications cable to the serial port or
the USB port on the computer.
2 - Connect the other end of the
communications cable 30 or 31 to the
RS232 2 or USB 3 communications
port on the UPS.
The UPS can now communicate with all
GE UPS SYSTE S supervision, set-up or
safety software.
30
31
The RS232 and USB communications ports cannot operate simultaneously.
2.5 Installation of the communications-card option
It is not necessary to shut down the UPS to
install the communications card:
1 - Remove the slot 1 cover secured by
two screws.
2 - Insert the card in the slot.
3 - Secure the card with the two screws.
Slot for the
communications-
card option.
3
2
1
Page 14 - 34007532EN/AA
2. Installation
2.6 Connections
Check that the indications on the rating plate on the back of the PS correspond to your AC-power system and to
the actual electrical consumption of all the equipment to be connected to the PS.
1 - Remove the power cord supplying the
equipment to be protected.
2 - Pulsar EXtreme 2200C: connect the
power cord (1) just removed from the
equipment to the AC-power socket 7 and
then to the AC-power wall outlet.
- Pulsar EXtreme 3200C: connect the
supplied power cord 28 (250 V, 16 A) to the
AC-power socket 7 and then to the AC-
power wall outlet.
3 - Connect the protected equipment to the
UPS using the two cords 29 . It is advised to
connect priority loads to the four outlets 4
and any non-priority loads to the two
programmable outlets 5 (If the UPS is
connected to a computer running GE UPS
SYSTE S communications software, it is
possible to program the interruption of power
to the two programmable outlets 5 during
operation on battery power, thus reserving
backup power for the priority loads).
4 - Lock the connections using the securing
system 33 .
As soon as the UPS is energised,
the battery begins charging. Eight
hours are required to charge to the
full rated backup time.
(1) ake sure the cord has the following
characteristics: 250 V, 10 A, cross-sectional
area 1 mm2, type HO5.
7
4
29
28
5
33
34007532EN/AA - Page 15
The protected equipment connected to the UPS can be energised, whether AC input power is available or not.
3. Operation
3. Start-up
Caution: the AC input power source must be present when energising
for the first time.
Press the ON / OFF button 16 .
The buzzer beeps and all the LEDs go ON.
The buzzer beeps twice, then:
◗ If AC input power is available, LED 18 goes ON, indicating operation
in ON-LINE mode.
◗ If AC input power is not available and the UPS is configured for
automatic restart mode, the buzzer beeps three times and LED 17 goes
ON, signalling operation on battery power.
All connected equipment is energised.
If LEDs 17 or 18 do not go ON or if LEDs 25 to 27 flash, there is a
fault (see section 4.1).
3.2 Bargraph indications
LEDs 24 to 27 provide three
different indications:
1 - Remaining backup time in percent
(during normal operation).
2 - Percent load drawn by the protected
equipment, when button 23 is pressed.
3 - Operating faults (flashing LED and
beeps):
27 Overload.
26 UPS fault.
25 Battery fault or end-of-life warning.
Status LEDs 20 and 21 for programmable outlets 1 and 2:
◗ LEDs OFF: the outlets are not supplied with power.
◗ LEDs flashing: status change in progress.
◗ LEDs ON: the outlets are supplied with power.
Outlets 1 and 2 can be remotely programmed and controlled. They may
be used for sequential start-up of the protected applications, shedding of
non-priority applications during operation on battery power, and priority
management at the end of battery backup time to reserve the longest
possible backup time for the most sensitive applications. These outlets
are programmed using Solution Pac software.
100%
80%
50%
20%
test%
1
2
%
BYPASS
16 17 18 25 26 27
100%
80%
50%
20%
test %
1
2
%
BYPASS
16 17 18 25 26 2723222119 20 24
Page 16 - 34007532EN/AA
3. Operation
3.3 Operation on battery power (following failure of C input power)
Transfer to battery power
The AC-power source is outside tolerances, LED 17 is ON, the buzzer
beeps three times.
The equipment connected to the PS is supplied by the battery.
Threshold for the low-battery warning
The low-battery warning threshold can be set by the user, with the PS
Driver software (see section 3.4).
LED 17 flashes.
The buzzer beeps every three seconds.
There is very little remaining battery backup time. Close all
applications because PS automatic shutdown is imminent.
End of backup time
The buzzer sounds continuously.
Press button 22 to turn the buzzer OFF.
The equipment is no longer supplied with power.
The UPS goes to sleep mode at the end of the battery backup time until complete shutdown due to tripping of the battery-
protection function against deep discharge.
Return of AC input power:
If, in spite of the return of AC input power, the PS does not restart, check that the automatic-restart function
(activated by return of AC input power) has not been disabled (see section 3.4).
test
1
2
BYPASS
17
test
%
1
2
BYPASS
17
test
%
1
2
BYPASS
22
34007532EN/AA - Page 17
3. Operation
3.4 Personalisation (optional)
Function
Personalisable function
Automatic start
Cold start (battery power)
Forced shutdown
Sleep mode
UPS ON / OFF via software
Default setting
Enabled
Enabled
Enabled
Disabled
Enabled
Personalisation parameters can be set and modified using the PS Driver software installed on a computer that is
connected to the UPS (see section 2.4 Connection to the RS232 communications port).
Check that the RS232 30 cable is properly connected.
PS Driver installation:
1 - Insert the Solution-Pac CD-RO containing the PS Driver software in the computer drive.
2 - Open the Windows file manager or explorer and select the CD drive.
3 - Run "\Emb\Config\UPSDRVxx.exe", where xx is the software version.
It is also possible to download the PS Driver software from the www.mgeups.com site.
Once the PS Driver software has been installed, the parameters listed below can be modified.
"Battery" tab
Personalisable function
Automatic "Battery test" intervals
"Low-battery warning" threshold
Protection against deep discharges
Default setting
Every weeks
20% remaining battery backup time
Enabled
Options
Once a day
Once a month
No test
From 0% to 100% of the remaining
battery backup time
Disabled
Options
Disabled
Disabled
Disabled
Enabled
Disabled
"ON / OFF conditions" tab
Page 18 - 34007532EN/AA
3. Operation
Personalisable function
Rated UPS voltage
Frequency mode
Rated UPS frequency
UPS tolerance for AC-power
source frequency
Overload alarm threshold
UPS restart following short-circuit
Default setting
230 V
Autoselect
F = 50 Hz
F ± 5%
110%
Disabled
Options
200 V - 208 V - 220 V - 240 V - 250 V
Converter
60 Hz
F ± 1% to ± 10%, in 1% steps
0 to 110%, in 10% steps
Enabled (click to add check)
Personalisable function
Transfer to bypass if overload
Transfer to bypass following a fault, whatever the
conditions on the AC-power source
Default setting
Enabled
Disabled
Options
Disabled (click to remove check)
Enabled (click to add check)
"Output" tab
"Bypass" tab
3.5 UPS shutdown
Press button 16 (return to the OFF position).
The connected equipment is no longer supplied with power.
test
1
2
BYPASS
16
34007532EN/AA - Page 19
3. Operation
3.6 UPS remote power off
Pulsar EXtreme C is equipped with a remote power off function (RPO) that can cut power to all the devices connected to
the UPS using a remote user-operated contact.
The function is implemented by opening a contact connected to the two terminals of connector 12 on the back of the UPS.
Installation and test of the remote power off function
1 - Check that the UPS is shut off and disconnected to the AC-power source.
2 - Remove the RPO connector 12 by undoing the screws 37 .
3 - Connect an insulated dry contact (NC, 60 V DC, 30 V AC max., 20 mA max., cable size 0.75 mm2) to the two terminals
of the RPO connector 38 .
4 - Put the RPO connector 12 back in place on the back of the UPS.
5 - Connect the UPS to the AC-power source and restart it as indicated previously.
6 - Activate the RPO external contact to test the function.
7 - To return to normal operation, deactivate the RPO external contact and restart the UPS using button 16 (press OFF,
then ON).
12 37 38
Page 20 - 34007532EN/AA
4. Maintenance
4. Troubleshooting
If any of LEDs 25 , 26 or 27 flash, there is a operating anomaly or an alarm.
If a LED flashes, the bargraph data is no longer displayed.
Indication
LED 27 flashes and the
buzzer beeps.
LED 25 flashes and the
buzzer beeps.
LED 25 flashes and the
buzzer emits a long beep
once per hour.
The yellow LED 24
flashes, the red indicator
light 11 behind the UPS
comes on and the buzzer
sounds continuously.
Diagnostic
UPS overload. Overload is too long or too high.
◗ If AC power is present and within tolerances, the UPS
goes to bypass mode (supply directly by the AC-power
source). LED 19 flashes.
The buzzer beeps every seconds.
◗ If AC power is not present or not within tolerances,
the connected applications are no longer supplied.
The buzzer sounds continuously.
A battery fault was detected during the automatic
battery test.
The battery has reached the theoretical end of its
service life.
The function for monitoring the phase and neutral
position of your electrical network has detected a
reversal.
Correction
Check the power drawn by the
equipment and disconnect any non-
priority devices.
◗ Check that the battery connector is
fully pushed in.
◗ Replace battery module (see the
aintenance section).
◗ Reset the alarm by pressing
buttons 22 and 23 simultaneously
for 3 seconds.
◗ It is advised to replace the battery.
See the section on maintenance.
Directly earthed neutral type
networks: to correct cabling, unplug
and turn the network socket, of the
DIN-SCHUKO type, by 180 degrees
or contact an electrician to modify
your electrical network.
For all other network types, de-
activate the detection function (this
function is only operational for
directly earthed neutral electrical
networks):
Press for at least 5 seconds the
pushbutton 10 behind the UPS
(UPS stopped and connected to the
network for less than 30 minutes).

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