Redline NANOLEAK FINDER AIR BRAKE User manual

OPERATION MANUAL
AIR BRAKE
NANOLEAK FINDER™
APPROVED
OEM
APPROVED
OEM
P/N 95-0121/A

CONTENTS
Specifications ..................................................................................................................................................... 1
Reference Guide ................................................................................................................................................. 2
Safety.................................................................................................................................................................... 3
Accessories Included ........................................................................................................................................ 4
Set Up ................................................................................................................................................................... 5
Leakdown Test ................................................................................................................................................... 6
Finding Leaks....................................................................................................................................................... 7
NanoLeak Handheld Leak Locator .................................................................................................................. 8
NanoLeak Detection .......................................................................................................................................... 9
NanoLeak Operation ........................................................................................................................................ 10
NanoLeak Maintenance ................................................................................................................................. 11
NanoLeak Locator Replacement Parts ........................................................................................................ 12
Trouble Shooting / Warranty........................................................................................................................... 13
Technical Support: 1-800-55-SMOKE
[phone]
Email Support: [email protected]
You will receive a call or email response within one business day
Shop Online: www.RedlineDetection.com

1
SPECIFICATIONS
Dimensions 12 in x 12 in x 9 in (31 cm x 31 cm x 23 cm)
Weight - NanoLeak Finder™Machine 19 lbs (8 kg)
Weight - Accessory Kit Only 4 lbs (2 kg)
Shipping - Weight 25 lbs (12 kg)
Shipping - Dimensions 19.5 in x 15 in x 23.5 in (50 cm x 38 cm x 60 cm)
Power Supply 12/24V DC
Pressure Supply max 150 PSI Compressed Air
Output Pressure 100-125 PSI (7-9 BAR)
Operating Temperature 0°F to 140°F (-17°C to 60°C)
Operating Humidity No Restrictions
Operating Altitude No Restrictions
Output Hose 15 ft. (5 m)
12/24V DC Power Cable 15 ft. (5 m)
Operating Modes Test System Cycle / Find Leaks Cycle
Housing Material Steel
NanoLeak™Finder Warranty 1 Year
SPECIFICATIONS

2
REFERENCE GUIDE
FRONT VIEW
1
24
35
6
9
7
8
11
12
13
14 15 16
17
10
BACK VIEW
1. RESET/STOP switch
Clear stored logic / end test / return to home screen
2. PRESSURE SELECT switch
Depress to select desired test pressure
3. VEHICLE SELECT switch
Depress to select desired vehicle configuration
to perform leak down test
4. PASS LEAK TEST indicator
Illuminates when vehicle passes leak down test
5. FAIL LEAK TEST indicator
Illuminates when vehicle fails leak down test
6. CONTRAST (-) switch
Depress to decrease display contrast
7. CONTRAST (+) switch
Depress to increase display contrast
8. LCD screen
9. TEST SYSTEM switch
Depress to begin leak down test
10. SYSTEM BLEED switch
Depress to bleed down system pressure
Caution: Brakes may engage
11. FIND LEAKS switch
Depress to begin procedure to find leaks
12. Output Hose
13. DC Circuit Breaker
14. Compressed Air Inlet
Replace coupler fitting as necessary.
Female 1/4 inch NPT fitting
15. NanoLeak Solution Fill Port
Remove fluid fill plug to fill machine with Redline
NanoLeak Solution
16. 12/24V DC Power Cable Inlet Port
Depress to begin find leak procedure
17. SYSTEM BLEED Outlet Port
!

3
ACCESSORIES INCLUDED
1. Detachable 12/24V DC Power Cable [ 97-0164/B ]
Detachable 12/24V DC power cable. 15 ft (5 m)
2. OEM-Approved NanoLeak Solution [ 96-0761 ] 8 fl. oz. (236 ml)
Important: NanoLeak Solution contains NO Dye / Contaminants.
*Replace solution every 1,000 tests or 4 months, whichever
comes first
3. 1/4” NPT Outlet Hose Adapter (male thread) [ 11-0061 ]
Use to access compressed air system such as primary tank drain port
4. Gladhand Adapter - Emergency Side [ 96-0753 ]
5. Gladhand Adapter - Service Side [ 96-0754 ]
6. NanoLeak™Handheld Leak Locator [ 96-0116 ]
Use to pinpoint leaks. Detects minute amounts of NanoLeak
Signature Air
“Y” Hose Adapter [ 96-0770 ]
Use to deliver Signature Air simultaneously to two parts
AC Power Inverter [ 96-0772 ]
110V / 230V AC to 12/24V DC
Volvo Mack Tractor Fill Adapter [ 96-0765 ]
Kenworth/Peterbilt Tractor Fill Adapter [ 96-0766 ]
International Tractor Fill Adapter [ 96-0767 ]
Schraeder Valve Fill Adapter [ 96-0768 ]
2
3
1
QUANTITY
1
1
1
1
1
2
5
4
6
OPTIONAL ACCESSORIES

4
SAFETY
Air Brake NanoLeak Finder™is designed to be used to quickly test and precisely locate leaks in all high pressure
Air Brake, Air Suspension and Air Powered Accessory systems.
DO NOT USE IN EVAP SYSTEM
Air Brake NanoLeak Finder™utilizes high test pressure that can damage components in evaporative emission
systems. Redline Detection manufactures low pressure OEM approved EVAP leak detectors such as Smoke Pro®
Total-Tech®[PN 95-0003/B] and Smoke Pro Air Complete™[ 95-0051 ] which are specifically designed for Fuel
Vapor Recovery Systems and general engine repair diagnostics.
DO NOT USE IN INTAKE OR EXHAUST SYSTEM
Air Brake NanoLeak Finder™utilizes high test pressure that may damage components in Intake or Exhaust
systems. Redline Detection manufactures mid-pressure OEM approved leak detectors such as PowerSmoke Pro®
[ PN 95-0170 ] and HD PowerSmoke™[ 95-0171 ] which are specifically designed for Boosted Intake and Exhaust
Systems and general engine repair diagnostics. Visit www.redlinedetection.com to see the full product range.
SAFETY GLASSES MUST BE WORN
• Always wear proper safety protection for the work being performed, including OSHA standard eyewear
SAFETY AIR BRAKE PRECAUTIONS
• CAUTION: Wheel chocks must be installed before testing
• Ensure that the vehicle is secure and stable
• Test to be conducted with ENGINE and vehicle COMPRESSORS off
• All diagnostic work should be performed with the engine off
• Never leave a vehicle unattended while equipment is connected and operating
• Exercise caution when connecting and disconnecting compressed shop air supply
• System testing pressure should never exceed manufacturer’s maximum vehicle operating pressure
TO BE USED BY PROFESSIONAL TECHNICIANS ONLY
• Never use dye / UV dye in air systems because it may coat and / or harm critical sensors, seals,
air dryers, etc.
• Some valving components may have acceptable leak tolerances. Check with the component
manufacturer prior to part replacement.
NanoLeak™Finder OEM-Approved NanoLeak Solution
Redline Detection uses an environmentally friendly (non-polluting), contaminant free NanoLeak Solution. For
this reason, the Signature Air can be safely released into the environment after the leak detection procedure is
completed. The NanoLeak™Handheld Leak Locator will detect even the most minute leak. Because the Signature
Air atoms in the NanoLeak™Solution are so small, it is effective and approved for leak detection using your
NanoLeak™Handheld Leak Locator.
The NanoLeak Signature Air is charged into an empty system at a pressure of 100 to 125 PSI (7 to 9 BAR). Once the
source of the leak is located, release system of pressurized Signature Air, perform repairs, retest system to ensure
that the repair has been performed properly.
!
!
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5
SET UP
!
!
!
SET UP
FULLY DEPRESSURIZE MACHINE ( Wear Eye Protection)
a. Disconnect Compressed Air Line
b. Connect DC Power
c. Machine must be completely depressurized. Press
and Hold SYSTEM BLEED button until machine is
fully depressurized
FILL NANOLEAK SOLUTION
Machine must be completely depressurized (see above)
a. Remove Fluid Fill Plug
b. Fill NanoLeak Solution to top of fill port (10 oz / 300 ml)
c. Replace Fluid Fill Plug
d. Do not overtighten Fill Plug
e. Top off solution every 100 hours of use
f. Only use Redline NanoLeak Solution. Use of any other
solution voids warranty.
CONNECT TO POWER
a. Connect power cable to 12/24V DC outlet port
b. Attach power cable to 12/24V DC Battery
c. Green LED illuminates with proper connection and LCD
Screen Illuminates
Never connect to a vehicle with running engine
CONNECT AIR SUPPLY
a. Connect compressed air supply to air inlet
*Replace air fitting if necessary with 1/4 in. NPT male
b. Attach output hose to installed adapter of system
being tested with provided adapters
NANOLEAK SOLUTION REPLACEMENT
Replace Redline NanoLeak Solution every 1,000 Tests or 4 months, whichever comes first
1. Depressurize Machine
a. Disconnect Compressed Air Line
b. Connect DC Power
c. Machine must be completely depressurized. Press and Hold SYSTEM BLEED button until machine
is fully depressurized
2. Drain and Refill Old Solution
a. Tilt NanoLeak Finder on on backside and allow machine to drain of old solution.
b. Refill to top of Fill Port
c. Replace Fluid Fill Plug
d. Do not over tighten

6
TEST SYSTEM
1. Press “VEHICLE SELECT” to select desired vehicle configuration:
2. Press “PRESSURE SELECT” to select desired test pressure:
3. Press “TEST SYSTEM” Switch to begin Leak Down test
• Machine self pressurizes to set testing pressure
• Machine performs pressure settling cycle may take
several minutes
• Leak Down Test: 60 SECONDS
• Display will indicate “PASS” or “FAIL” and Decay PSI
4. Press RESET/STOP to end test or press TEST SYSTEM to
retest vehicle
5. If RESET/STOP is pressed to end test, depressurize system after
test by pressing SYSTEM BLEED Switch
LEAKDOWN TEST
h
hh
h
h
h
h
hh
h
LEAK TEST COMPLETE
DECAY: .1 PSI PASS
RESET TO CLEAR
TEST TO REPEAT
SYSTEM PRESSURIZED
PRESS BLEED TO DRAIN
CAUTION
BRAKES MAY ENGAGE
SYSTEM PRESSURIZED
PRESS BLEED TO DRAIN
CAUTION
BRAKES MAY ENGAGE
LEAK TEST ACTIVE
TEST END: 24 SECONDS
DECAY: 4.2 PSI
RESET TO STOP TEST
CALIBRATING
TEST START: 58 SECS
SETTLING
117.4 PSI
LEAK TEST COMPLETE
DECAY: .1 PSI PASS
RESET TO CLEAR
TEST TO REPEAT
• TRAILER
• TRACTOR
• TRACTOR/TRAILER COMBINATION
• TRACTOR AND TWO TRAILER
COMBINATION
• 100 PSI
• 115 PSI
• 125 PSI
NANOLEAK FINDER
VEHICLE: TRAILER
TEST PRESSURE:115PSI
PRESSURE IN:118PSI
NANOLEAK FINDER
VEHICLE: TRAILER
TEST PRESSURE:115PSI
PRESSURE IN:118PSI

7
FIND LEAKS
Perform FIND testing in a still air environment
1. With system completely depressurized including air holding tanks on
vehicle, press FIND LEAKS
a. Find Leaks cycle initializes: 2 Minutes
b. Begins a (15, 30, or 45 minutes)
FIND cycle
2. Press FIND LEAKS again if desired to INCREASE FIND cycle time:
15, 30, or 45 minutes
3. Find leaks active: Use hand held
Nanoleak Locator to precisely
locate leak(s). Refer to Page 8.
• Probe around and above
suspected leaking lines and
fittings, moving NanoLeak Locator
no faster than 1/2” per second
• Press sensor. Choose HIGH to
find general areas of leaks. Then
choose NORMAL or LOW sensitivity
to pinpoint the precise location(s) of leak(s)
4. FIND LEAKS cycle complete
a. Press FIND LEAKS to continue
finding leaks
b. Press RESET/STOP to end FIND
testing
5. Press SYSTEM BLEED to depressurize system
6. Repair located leaks
7. Re-test system by pressing
TEST SYSTEM to confirm repair(s)
Refer to previous page (page 6)
h h h
h
h
FINDING LEAKS
!
h
h
FIND LEAKS MODE
INITIALIZING...
PLEASE STANDBY: 02:00
FIND LEAKS ACTIVE
USE HANDHELD DEVICE
FIND MODE END: 14:58
RESET TO STOP
LEAK TEST COMPLETE
DECAY: .1 PSI PASS
RESET TO CLEAR
TEST TO REPEAT
SYSTEM PRESSURIZED
PRESS BLEED TO DRAIN
CAUTION
BRAKES MAY ENGAGE
CALIBRATING
TEST START: 58 SECS
SETTLING
117.4 PSI

8
NANOLEAK™HANDHELD LEAK LOCATOR
Sensitivity 5 ppm
Response Time Instantaneous
Power Supply 4 AA Alkaline Batteries
Battery Life 8 Hours Continous
Warm Up Time 25 Seconds
Probe Length 17 inches (43 cm)
Numerical Display 7 Segment Digital Display
Weight, lbs (kg) 1.5 lbs (.7 kg)
Warranty 1 Year

9
NANOLEAK™DETECTION
The NanoLeak™Handheld Leak Locator features a long life sensor technology that is
designed to detect minute amounts of Redline NanoLeak Signature Air.
The NanoLeak™Handheld Leak Locator’s unique digital leak size indicator takes the
guesswork out of whether or not to repair a small leak. The digital display is independent
from the audio alarm and sensitivity level, allowing the precise pinpointing of the leak
source.
The NanoLeak™Handheld Leak Locator does not require rechargeable batteries. When
used with the NanoLeak Finder, the NanoLeak™Handheld Leak Locator will detect leak
rates less than 5 ppm.
• Unique numeric leak size indicator
• Long life, stable sensor
• NanoLeak™Leak Locator
sensitivity < 5 ppm
• Visual LED leak alarm near sensor
• Low battery indicator
• Audio mute function
• CE certified
• 1 year warranty
• Automatic calibration and reset
to ambient
• 3 adjustable sensitivity levels
• True mechanical pump
• Uses 4 AA alkaline batteries
• Comfort grip
• Made in the USA
Features
NanoLeak™Detection
Redline NanoLeak Signature Air consists of an environmentally friendly (non-polluting), contaminant
free mixture. For this reason, the NanoLeak Signature Air can be released into the environment after
the leak detection procedure is completed.
The NanoLeak™Handheld Leak Locator will detect even the most minute amounts of NanoLeak
Signature Air. Because the air molecules in NanoLeak Signature Air are so small, it is the only
effective and approved air for leak detection using your NanoLeak™Handheld Leak Locator.
The NanoLeak Signature Air is charged into an empty system at a pressure of approximately 100-125
PSI. Always probe slightly above and around the suspected leak area. Once the source of the leak is
located and repaired, the NanoLeak Signature Air can be safely released.
NOTE: All repairs should be re-checked for quality of repair.

10
NANOLEAK™HANDHELD LOCATOR OPERATION
LEAK SIZE INDICATOR
The digital leak size indicator remains off normally but once a leak is detected, a number from 1-9 will be displayed
for all NanoLeak Signature Air regardless of the sensitivity setting.
The number will continue to increase or decrease depending on the amount of NanoLeak Signature Air that is
detected. The maximum value will be displayed once the leak source has been located. The table below can be
used to approximate the size of leak :
Maximum # Displayed Approximate Leak Size (oz/vr)
Maximum # Displayed Approximate Leak Size (oz/vr)
1-3 < 0.1
4-6 0.1 to 0.5
7-9 > 0.5
LOW BATTERY INDICATOR
Replace the 4 AA alkaline batteries when the red LED on, the control panel is lit. Follow battery installation
instructions under Maintenance section.
AUDIO MUTE FUNCTION
To silence or mute the audio beep and alarm signal, press the MUTE button. To restore the audio sound, press
the MUTE button again. (Note: a few seconds is required to restore sound if the mute button is pressed in rapid
succession.)
ADJUSTING SENSITIVITY LEVELS
The NanoLeak™Handheld Leak Locator will default to the NORMAL sensitivity level automatically once the unit
comes out of the warm up cycle and the green LED will turn on.
To change sensitivity levels, press the SENSOR once for HIGH sensitivity (red LED will turn on) and again for LOW
sensitivity (yellow LED will turn on).
LEAK TEST VIAL
The NanoLeak™Handheld Leak Locator comes with a Leak Test Vial that allows the user to make sure the
NanoLeak™Handheld Leak Locator is performing properly. To test:
1. Remove the plastic seal cap on top of the Leak Test Vial by pulling it off (see fig. below).
2. Turn on the locator and allow the unit to complete the warm up cycle .
3. Place the sensor close to the small hole in the top of the Leak Test Vial. The beep rate should increase and
the Digital Leak Size Indicator should display a number from 4-6 indicating that the sensor and electronics are
working properly.
Remove Seal Cap To test
Leak Test Vial
NOTE: Always remember to replace
plastic seal cap after leak test is
completed. Replace Test Vial when
the green color is no longer visible.

11
Digital Leak Size Indicator
Low Battery Indicator
Sensitivity Level
Audio Mute and
Sensitivity Level
Power On / Off
Leak Size
Low battery
Low
Mute Sensor
Normal High
NANOLEAK™HANDHELD LOCATOR MAINTENANCE
OPERATING INSTRUCTIONS
1. TURN ON: Press the ON/OFF button once to turn
on and again to turn off. NOTE: Hold button down
for approximately 1 second to turn unit off.
2. WARM UP: The NanoLeak™Handheld Leak
Locator automatically starts heating the sensor.
During the heating cycle, the digital leak size
indicator will flash 0 and the NanoLeak™
Handheld Leak Locator will sound a slow “beep”.
Warm up is usually less than 20 seconds.
3. READY: The NanoLeak™Handheld Leak Locator
is ready to begin searching for leaks when the
flashing 8 stops and the green sensitivity LED
turns on.
The audio “beep” increases in frequency and probe
LED begins to blink steadily.
BATTERIES:
Install Batteries: Remove screw located at rear end of unit and pull down hinged battery door to open as shown.
Always insert all four batteries into the battery compartment in the same direction.
SENSOR:
Replace Filter: Unscrew sensor tip as shown to replace filter. Replace filter whenever it becomes visibly dirty or
every 10 uses depending on severity of work environment.
Replace Sensor: Remove sensor by pulling out of socket. Install the new sensor by aligning the notch in sensor
cover with the raised keyway on sensor socket holder (see figure below). Sensor life is approx. 300 working hours
NOTE: polarity mark on the insided
of the battery door for proper
battery orientation
NOTE: DO NOT FORCE SENSOR
INTO SOCKET. Misalignment can
damage the sensor pins.
!

12
NANOLEAK™HANDHELD LOCATOR REPLACEMENT PARTS
1. NanoLeak Sensor with Filter [ 96-1005 ]
2. NanoLeak Leak Test Reference Vial [ 96-1006 ]
3. NanoLeak Sensor Filters (5 Pack) [ 96-1007 ]
4. Parts Kit: [ 96-1009 ]
Includes Sensor, Test Vial, Filter Kit
5. Carrying Case 14” D640 [ 96-1010 ]
2
3
4
1
5

13
The manufacturer, Redline Detection, LLC (“Redline”) warrants this product to be free from defects in workmanship and material
under normal use and service for a period of one-year from the date of purchase. Redline’s liability under this warranty is
limited to: (1) repair or replacement of any parts or product which are determined to be defective; or at Redline’s sole option
(2) refund of the purchase price. In either event, product to be returned shipping prepaid within the one year warranty period.
Additionally, the signature air chamber in any Redline product has a lifetime warranty as to its structural integrity: Any Redline
manufactured signature air chamber that leaks, cracks, or separates in any way shall be repaired or replaced by Redline at no
charge. Products are only to be used by persons having skill and knowledge in the motor vehicle repair field, and improper use
or maintenance may cause serious injury. In no event shall Redline be liable beyond replacement of product or refund of the
purchase price. This warranty shall void if a product is improperly maintained, altered, abused or otherwise misused in any way.
THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, AND THERE ARE NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER MADE BY REDLINE, EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT
LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR APPLICATION.
THE PURCHASER’S SOLE REMEDY FOR ANY DEFECTIVE PRODUCT SHALL BE REPAIR, REPLACEMENT OR REFUND AS STATED
ABOVE AND REDLINE SHALL NOT BE LIABLE TO ANYONE FOR ANY SPECIAL, CONSEQUENTIAL, INCIDENTAL, INDIRECT OR
PUNITIVE DAMAGES ON ACCOUNT OF DEFECTIVE PRODUCTS, HOWEVER CAUSED, UNDER ANY THEORY OF LABILITY.
NANOLEAK™ HANDHELD LOCATOR SOLUTION
Excessive “False Positives” • Sensor Tip Filter is dirty – replace filter
• Sensor Tip is loose. Reconnect.
• Contact Redline Technical Support
800-55-SMOKE or [phone]
Email: [email protected]
TROUBLESHOOTING / WARRANTY
NANOLEAK FINDER SOLUTION
No Green Light • Connect power cable to 12/24VDC
LCD Display Not Illuminated • Contact Redline Technical Support
800-55-SMOKE or [phone]
Email: [email protected]
Amber Light Flashing • Depress RESET / STOP button
Low Air Flow Through Machine • Check input air source
• Output hose may be kinked
NANOLEAK™HANDHELD LOCATOR REPLACEMENT PARTS

rev 12-04-2017
Technical Support [phone]
Shop Online: www.RedlineDetection.com
Manufactured in USA* By
Redline Detection, LLC
*w/ globally sourced components
P/N 01-0126/B